Harken FlatWinder 250 Installation And Maintenance Manual
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Harken FlatWinder 250 Installation And Maintenance Manual

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Installation and Maintenance Manual
MFW-02
FlatWinder
TM
250 - 500

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Summary of Contents for Harken FlatWinder 250

  • Page 1 Installation and Maintenance Manual MFW-02 FlatWinder 250 - 500...

  • Page 2: Table Of Contents

    FlatWinderTM installation procedure Electric wiring diagrams Rope installation Maintenance Washing Maintenance table Disassembly procedure Harken® limited worldwide warranty Ordering spare parts Exploded view FlatWinderTM 250 FlatWinderTM 500 Horizontal electric motor 12V/24V FlatWinderTM250 Horizontal electric motor 12V/24V FlatWinderTM500 Installation and Maintenance Manual...

  • Page 3: Glossary

    Glossary Intended use – specific and proper use of the winch for which it is designed Improper use – use of the device in a different way from that indicated in the instructions for use specified in this manual Qualified operator – persons who have attended specialisation and training about the use of the device User –...

  • Page 4: Safety Information

    Never substitute any winch part with one that is not original. Even though they look • similar and are both made by Harken®, the non-original part may not be suitable and the warranty will be invalidated. Do not apply to the winch loads greater than the MWL (Maximum Working Load).

  • Page 5: Introduction

    FlatWinder ® In case of doubt the Harken Tech Service is at your disposal at techservice@harken.it ® This Manual is available only in English. If you do not fully understand the English language, do not carry out the operations described in this Manual.
  • Page 6 Outline FlatWinder Installation and Maintenance Manual FlatWinder 250-500...
  • Page 7 Outline FlatWinder Typical traveler lay-out Depending of traveler load can be used 2:1, 3:1 or 4:1 purchase Installation and Maintenance Manual FlatWinder 250-500...

  • Page 8: Installation

    FlatWinder It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can bear the load. Harken does not supply the screws needed to install the FlatWinder since these may vary ®...
  • Page 9 Parts included on the FatWinder 500: FlatWinder Gearmotor Dual function control box FlatWinder installation procedure WARNING! Make sure that the power is switched off before installing or carrying out maintenance on the FlatWinder NOTICE Before drilling the deck, check the space available below deck for the flange and the motor A.
  • Page 10 B. Position the base of the FlatWinder on the deck and mark the position of the holes or use the drilling cut-out template at the point where you have decided to place the FlatWinder Below is a reduced scale diagram for FlatWinder 250.
  • Page 11 D. Bolt the base of the FlatWinder to the deck using six M6 bolts, Socket Head or Hexagonal Headed (not supplied by Harken ), correctly chosen for the thickness and type of the boat ®...
  • Page 12 Tools needed for FlatWInder 250: A number five hex key Two number thirteen wrenches G. Position the flange H. Tighten six M6 precote screws (8Nm/71 in-lb) I. Position the reduction gear and motor L. Tighten the two M6 precote screws (8Nm/71 in-lb), be sure to align the flange Tools needed for FlatWinder 500:...
  • Page 13 M. Insert the upper jaw, align the white balls on the lower jaw with the grooves on the upper N. Tighten the central M8 screw (8Nm/71 in-lb) Installation and Maintenance Manual FlatWinder 250-500...

  • Page 14: Electric Wiring Diagrams

    Electric wiring diagrams To guarantee greater efficiency in terms of safety and long life, for every FlatWinder model is mandatory to install the Dual Function Control Box. For more information, refer to the Dual Function Control Box manual. Refer to the following diagrams for the electric wiring: WARNING! Read the Dual Function Control Box manual carefully before installing and using the device.
  • Page 15 Refer to the following chart for wire size: Total distance between FlatWinder and battery Current Under 16.4 ft Under 5 m 16.4 - 32.8 ft 5 m - 10 m 32.8 - 49.2 ft 10 m - 15 m 49.2 - 65.6 ft 15m - 20 m voltage 12 V...

  • Page 16: Rope Installation

    Rope installation The rope diameter should be 10mm and the cover characteristic should have high wearing resistance. Insert the rope between the pulley and the peeler, turn the FlatWinder activating the electric motor on the proper direction. WARNING! Don’t insert rope bigger than 10mm or rope with splice using the previous procedure, in case the rope have a splice should be remove the upper jaw and then engage WARNING! Keep far fingers or clothing when starting the engine to avoid to be entangled into...

  • Page 17: Disassembly Procedure

    WARNING! Make sure that the power is switched off before installing or carrying out maintenance on the FlatWinder In the case of doubt contact Harken Tech Service at techservice@harken.it ® Disassembly procedure...

  • Page 18: Harken® Limited Worldwide Warranty

    ® The Harken winch is covered by a warranty: if during the warranty period the winch proves defective or suffers breakages, as indicated in the warranty, the manufacturer, after checking the device, will repair or replace the defective components.

  • Page 19: Exploded View

    Exploded view FlatWinder Installation and Maintenance Manual FlatWinder 250-500...
  • Page 20 Pos. Q.ty Code Description A96901700 Assy Base Base S413330085 Bushing Ø12xØ14x11 Winch Product Sticker** A74135100 Bearing Ø85xØ97x26 M0651997 Ring Seal M0666203 Screw UNI 5933:2003 M8x25-A4 S418760063 FlatWinderTM Serial Number Sticker A96994000 Assy pulley Ø48 Pulley M0637394 Bushing Ø16xØ18x17 S699410002 S699430052 Plate S690160052 Upper jaw...
  • Page 21 FlatWinder Installation and Maintenance Manual FlatWinder 250-500...
  • Page 22 Pos. Q.ty Code Description A97042200 Assy Base Base S413330085 Bushing Ø12xØ14x11 Winch Product Sticker** A74147500 Bearing Ø102xØ114x26 M0651997 Ring Seal M0666203 Screw UNI 5933:2003 M8x25-A4 S418760063 FlatWinder Serial Number Sticker A96994000 Assy pulley Ø48 Pulley M0637394 Bushing Ø16xØ18x17 S699410002 S704230052 Plate S704250052 Upper jaw...
  • Page 23 Horizontal electric motor 12V/24V FlatWinder Installation and Maintenance Manual FlatWinder 250-500...
  • Page 24 Pos. Q.ty Code Description A94149200 KIT Assy Electric Motor Flange Electric Motor Flange M0606803 Screw M6x14 UNI 5931 A77026200 Black painted gear box S690200080 Flange M0606803 Screw M6x14 UNI 5931 A96015400 KIT EL Motor 12V 0,7kW A96015700 KIT EL Motor 24V 0.9kW Electric Motor Polarity motor sticker Screw stud M6x26...
  • Page 25 Horizontal electric motor 12V/24V FlatWinder Installation and Maintenance Manual FlatWinder 250-500...
  • Page 26 Pos. Q.ty Code Description A77057400 Black painted gear box S704260004 Trasmission shaft M0628106 Key 8x7x35 S374870002 Stop Washer M0604003 Screw M6x12 UNI 5933 S705750052 Adapter flange motor M0639103 Screw M6x10 UNI 5931 M0614403 Screw M8x16 UNI 5931 A97057700 KIT EL Motor 12V 1,5kW A97057600 KIT EL Motor 24V 1,5kW Electric Motor...
  • Page 27 Manufacturer/EU Representive Harken Italy S.p.A. Via Marco Biagi 14, 22070 Limido Comasco (CO), Italy Tel 031.3523511; Fax 031.3520031 Web: www.harken.it Email: info@harken.it Installation and Maintenance Manual FlatWinder 250-500...

This manual is also suitable for:

Flatwinder 500

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