Tally T2150 SprintPro Maintenance Manual
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Tally T2150 SprintPro Maintenance Manual

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Maintenance Manual
Matrix Printer
A PRODUCT FROM TALLYGENICOM
T2150
SprintPro
T2250
SprintPro
T2150S
SprintPro

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Summary of Contents for Tally T2150 SprintPro

  • Page 1 A PRODUCT FROM TALLYGENICOM T2150 SprintPro T2250 SprintPro T2150S SprintPro Maintenance Manual Matrix Printer...
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  • Page 3: Table Of Contents

    Table of contents Table of contents Introduction ......1-1 Specifications ......2-1 Printer specifications .
  • Page 4 Table of contents Parallelism ......4-14 Troubleshooting ......4-15 4.6.1 Problems with the print quality .
  • Page 5 Table of contents 5.14 Replacing the carriage motor ....5-25 5.15 Replacing the printing bar ..... 5-26 5.16 Replacing the PE sensor .
  • Page 6 Table of contents Optional automatic sheet feeder rear (ASF-R) ..6-22 6.4.1 Replacing the Friction Rolls ..... 6-22 6.4.2 Replacing the Discharge Axle .

  • Page 7: Introduction

    Introduction Introduction This Matrix Printer has been developed for daily correspondence purposes in the office. It meets the highest possible technical standards, and with proper use, it should provide many years of trouble-free operation. High-performance print qualities as well as operation with fanfold paper and cut sheets can be chosen.
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  • Page 9: Specifications

    Specifications Printer specifications Specifications Printer specifications Printer system Serial impact matrix printer Printhead with 24 needles ∅ 0.25 mm bidirectional printing Print speed and character matrices DPQ = Draft 500 cps / 10,0 cpi 12 x 12 (Data Print Quality) 600 cps / 12,0 cpi 12 x 10 750 cps / 15,0 cpi 08 x 08* 750 cps / 15,0 cpi 12 x 08...
  • Page 10 Large Character Printing (LCP) US-Postnet Barcode Royal Mail Customer Barcode * HRI = human readable index Emulations Standard – MTPL (Tally Printer Language) – Epson LQ-2550/Epson LQ-2170 – IBM Proprinter XL24e/IBM XL24e + AGM Optional on request Resolution 60 to 360 dpi horizontal...
  • Page 11 Specifications Printer specifications 6 function keys: – Online – Setup – 4 softkeys ≤7.2 B(A) Sound power level (EN 27779, Print in highest print quality) ≤55 dB(A) Sound pressure level (EN 27779, Print in highest print quality) Continuous operation >26 000 pages/month DPQ Throughput (ECMA 132) T2150/T2250: >430 pages/hour...
  • Page 12 Printer specifications Specifications Environmental conditions Operation Temperature +10° to +35°C Rel. humidity 16 to 73% Climate IEC 721-3-7, Class 7K1 Storage Temperature -5° to +45°C Rel. humidity 5 to 95% Climate IEC 721-3-1, Class 1K3 Transport Temperature -40° to +70°C Rel.

  • Page 13: Interface Specifications

    Specifications Interface specifications Interface specifications Parallel interface bidirectional Type of data 8-bit parallel interface (Centronics compatible) transmission IEEE-1284; Nibble mode Transmission rate Max. 12 KHz Signal status Low: 0.0 V to +0.4 V High: +2.4 V to +5.0 V Connection cable Material AWG no.

  • Page 14: Paper Specifications

    Paper specifications Specifications Paper specifications Tractor 1 Continuous paper, single part forms Weight 60 to 120 g/m Width 76 to 254 mm (narrow printer) 76 to 420 mm (wide printer) Form length 76 to 559 mm Multi part forms (to be tested individually!) Copies 1 + 5...
  • Page 15 Specifications Paper specifications Printing paper Recycling paper made of 100% waste paper (to DIN 19 309) can be processed. Set of forms Sets of forms may be used only if the top edge is bound. The binding edge should be as soft as possible. A wavy binding edge may hamper the smooth feeding of these sets.

  • Page 16: Dimensions

    Dimensions Specifications Dimensions Standard, closed ll to ll to Top view Left paper edge Right paper edge Adjustable area: Narrow printer: 266 /252 wide printer: 420 /406 1) Tractor 1 2) Tractor 2 and tractor 3 (options) manuals4you.com manuals4you.com...
  • Page 17 Specifications Dimensions Side view, left Fanfold paper mode 265 Tear edge Single sheet mode Options: ASF-F and ASF-R...
  • Page 18 Dimensions Specifications Cutter version with installed interface adapter Top view withASF-F, ASF-R and interface adapter Wide Wide Narrow 321 Narrow 321 2-10 manuals4you.com manuals4you.com...

  • Page 19: Functional Description

    Functional description Electronic functions Functional description Electronic functions The control electronic consists of 8 different assemblies. These are: Power supply Control board including parallel and serial interface Print head Head connection Panel board with LC display Paper feed motor Carriage motor Motor FAW (AGA/paper tray selection) Pushbar PE + TOF...

  • Page 20: Mechanical Functions Faw

    Mechanical functions FAW Functional description Mechanical functions 3.2.1 Function The motor FAW controls the pushbar which is used to select the functions. After switch-on, the carriage moves to the left-hand side of the printer and presses against the seesaw lever, thus pushing the seesaw outwards. This causes the see- saw to tilt, and the FAW motor proceeds to control paper tray selection.
  • Page 21 Functional description Mechanical functions FAW Pushbar in forward-most The gear shaft front (80, see chapter 6, Spare parts and schematics) has lifted the position (position 1) gear (82) from the left-hand side wall (away from the wall). Tractor 2 is driven as a result.
  • Page 22 Mechanical functions FAW Functional description ⁄ Pushbar in position 3 The next step is 8.25 mm rather than 5.5 mm (i.e. in the middle of the 3rd and 4th markings). The gear (82) is close to the wall and engages with the gear (79) behind the white gear (78) which drives tractor 1.

  • Page 23: Single-Sheet Mode

    Functional description Mechanical functions FAW 3.2.4 Single-sheet mode ASF-R The pushbar moves to position 6, at which point the tractors are idle, and the friction is switched on. The pushbar then moves to position 5. The gear (76) moves to posi- tion 2 (away from the side wall), thus rendering inactive the gear (77) used to drive tractor 3.
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  • Page 25: Test Functions, Troubleshooting And Maintenance

    Test functions, troubleshooting and maintenance Key functions when turning on the printer Test functions, troubleshooting and maintenance Key functions when In order to test whether your printer is functioning properly, you can choose from a turning on the printer selection off different test functions. You can activate one of these functions by kee- ping a corresponding key or key combination pressed while turning on the printer.

  • Page 26: Testmode

    Testmode Test functions, troubleshooting and maintenance Testmode Various tests to check proper operation of the printer are available at any time. With these tests it is possible to check the print quality, proper operation of the print head and the mechanics, as well as efficient data transmission from the computer to the printer.

  • Page 27: Rolling Ascii

    Test functions, troubleshooting and maintenance Testmode 4.2.1 Rolling ASCII With the rolling ASCII test you can test whether your printer is functioning properly (independently from your computer). You can select either 80 or 136 characters per line. (For the narrow printer, only the ASCII test with 80 characters per line is displayed.) You can interrupt the test if you for example want to change the line density by pressing the Online key.

  • Page 28: Interface Test (Hex-Dump)

    Testmode Test functions, troubleshooting and maintenance 4.2.2 Interface test With the interface test (Hex-Dump or H-Dump) you can check data transfer from (Hex-Dump) computer to printer. The text which is being transmitted to the printer is printed in two parts. In the left part the text is printed in hexadecimal format, and in the right in ASCII format.

  • Page 29: Setting The Form Length (Formlen Function)

    Test functions, troubleshooting and maintenance Testmode 4.2.3 Setting the Form length The Formlen function allows you to set the basic form length to meet your require- ments. 12 inches are usual in Europe, as opposed to 11 inches in the USA. (Formlen function) Put the printer into Testmode, press the key Next twice and select the Formlen menu.

  • Page 30: Automatic Gap Adjustment (Aga Function)

    Testmode Test functions, troubleshooting and maintenance 4.2.4 Automatic Gap This function allows you to switch the Automatic Gap Adjustment (AGA) off or on. Adjustment (AGA function) Select the AGA menu. Possible settings: Off/once/always AGA=always Default setting: always Online < > Exit Setup AGA= always: The printer checks the paper thickness:...
  • Page 31 Test functions, troubleshooting and maintenance Testmode 4.2.5.2 Paper width (Pagewid) Select the Pagewid menu. Possible settings: From 20 to 136 in 1/10 Pagewid=136/10"* inch steps < > Exit Online Default setting: 136/10 inch (136 characters at Setup 10 characters/inch) This parameter determines the actual paper width. If Head up = On, the print head moves to the calculated centre of the paper during the time the paper is moving in the protected zone.

  • Page 32: Bidirectional Parallel Interface (Cx-Bid Function)

    Testmode Test functions, troubleshooting and maintenance 4.2.5.5 Physical left margin Select the Physlm menu. (Physlm) Possible settings: 0 to 30 in 1/10 inch steps Physlm= 0/10" * Default setting: 0/10 inch < > Exit Online Setup Permanent (physical) setting of the left margin. This parameter cannot be changed by emulation-dependent margin settings.

  • Page 33: Line Wrap (Wrap Function)

    Test functions, troubleshooting and maintenance Testmode 4.2.7 Line wrap (Wrap This function allows you to set a line wrap, if more characters than can be printed per line are transmitted per line. function) Select the Wrap menu. Possible settings: On/Off Wrap=On Default setting: <...

  • Page 34: Deactivate Single Sheet Feeder (Single Function)

    Testmode Test functions, troubleshooting and maintenance 4.2.9 Deactivate single sheet Some printer models are designed for fanfold paper operation only and therefore do feeder (Single function) not feature a single sheet feeder. To prevent erroneous selection of the single sheet paper source, all sequences referring to the single sheet feeder can be deactivated by setting the Single menu option to Off.

  • Page 35: Setting For Printing Copy Paper (Hvyform Function)

    Test functions, troubleshooting and maintenance Testmode 4.2.11 Setting for printing You can use the HvyForm function to ensure that copy paper produces optimum copy paper (HvyForm results even if it has a faint copying effect. function) Possible settings: On/Off HvyForm=Off Default setting: Online <...

  • Page 36: Showon Function

    Showon function Test functions, troubleshooting and maintenance Showon function This function is used to check the values for print head distance, termperature and function. Display aaaaa bb ccc ddd eeeee Online Setup The meaning of the variables is: horizontal position of carriage; the value should be from 0 to approx. aaaaa 1760.

  • Page 37: Aga Test

    Test functions, troubleshooting and maintenance AGA test AGA test This test is used for checking the function of the AGA feature. After activating the AGA test the printer changes over to the rolling ASCII test. Se- lect the parameter ASCII136 or ASCII80 in accordance with the paper inserted (ASCII 136 is only displayed on the wide printer).

  • Page 38: Parallelism

    Parallelism Test functions, troubleshooting and maintenance Parallelism This test mode is used for checking and adjusting the parallelism of print head and platen. Make sure that the ribbon cassette and paper is removed from the printer. PARALLEL Online Setup After activating the parallelism mode the printer measures first the distance on the right side (yyy) than the distance on the left side (xxx).

  • Page 39: Troubleshooting

    Test functions, troubleshooting and maintenance Troubleshooting Troubleshooting Many of the faults and problems which may occur while using the printer are minor problems which you can solve yourself. The following chapter should help you to di- stinguish between a simple operating error and a major malfunction. This chapter provides information on the rectification of faults without the assistance of specially trained personnel.
  • Page 40 Troubleshooting Test functions, troubleshooting and maintenance Problems with the paper The paper is not fed in. feed 1. Check that the display shows the correct paperway, if necessary select the correct paperway (single sheet or fanfold) with the key Paper. See the reference manual on CD-ROM, section Changing the paper type.

  • Page 41: Problems With The Print Quality

    Test functions, troubleshooting and maintenance Troubleshooting 4.6.1 Problems with the print quality Print is too pale 1. The print head to platen gap is not correctly set, refer to the reference manual on CD-ROM, section Setting the print head gap. For printers with the AGA = ON: Enter a correction value in a range from 0 to -10.

  • Page 42: Error Messages Via The Display

    Troubleshooting Test functions, troubleshooting and maintenance 4.6.2 Error messages via the display Load paper from ... The paper has run out during operation. The printer has been switched on, but no paper has been inserted. Insert paper in the active sheet feeder. The paper is not fed past the light barrier.

  • Page 43: Additional Display Messages

    Test functions, troubleshooting and maintenance Troubleshooting 4.6.3 Additional display These are not error messages, they give operating instructions and information from the printer to the user. messages Press any key To proceed press any key. Loading Default The factory-set parameters are loaded and are written into all menus. Only available in Epson Functions which have no meaning in this emulation have been selected.

  • Page 44: Display Message "Hardware Alarm

    Troubleshooting Test functions, troubleshooting and maintenance 4.6.4 Display Message To analyse failures much more easier, an extended failure report has been imple- “Hardware Alarm” mented. The messages described below will only occur in “Hardware Alarm” state. If this message occures the printer must be repaired before switching on again. STOP Please take care about the fact that in “Hardware Alarm”...
  • Page 45 Test functions, troubleshooting and maintenance Troubleshooting The desired and the actual position should be identical or close together. By moving the printhead the function of the horizontal timing belt can be tested (value of actual position is changing). The Task Control Codes for eee, fff and ggg may occur as combinations for each section.

  • Page 46: Maintenance

    Maintenance Test functions, troubleshooting and maintenance Maintenance The printer is designed to operate with minimal maintenance. It is recommended to check the ribbon from time to time and to clean the platen. Preventive maintenance is not necessary. Before cleaning, turn off the printer and disconnect the power cable. STOP Do not oil or grease the printer, especially the sliderails and shafts.

  • Page 47: Cleaning The Interior

    Test functions, troubleshooting and maintenance Maintenance 4.7.3 Cleaning the interior Remove paper and dust (ribbon deposits) with a soft brush. Check that any paper has been removed from the tractors. 4.7.4 Platen Remove the ribbon. Carefully clean the platen with platen roller cleaner (available from dealers).

  • Page 48: Ribbon

    Maintenance Test functions, troubleshooting and maintenance 4.7.5 Ribbon Check whether the ribbon is worn or damaged. The ribbon must be replaced if it is frayed, see reference manual on CD-ROM, section Changing the ribbon cassette. The service life of the ribbon is 3,5 million characters for the T2150 and T2150S prin- ters, 5 million characters for the T2250 printer and 10 million characters using the ribbon of the T2255 printer.

  • Page 49: Lubrication

    Test functions, troubleshooting and maintenance Lubrication Lubrication Lubricate the follwing positions only when replacing the respective parts. A Bores E Pin for spreader gear B Pin for toothed wheel F Shell (2x) C Pins G Running surface (3x) D Cam on switching axle H Groove Lubricate all greasing positions with Polylub GLY 801 (Mat.
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  • Page 51: Instructions For Disassembly And Assembly

    Instructions for disassembly and assembly Instructions for disassembly and assembly This chapter provides the necessary information on disassembly and assembly* of the different printer components and elements. Caution: Switch off the printer and remove the power cord. STOP Attention: Give special attention on how the printer parts were mounted before. STOP Avoid touching the electronic components unless you are discharged on a protecti- ve ground.

  • Page 52: Replacing The Casing Parts

    Replacing the casing parts Instructions for disassembly and assembly Replacing the casing parts 5.1.1 Replacing the upper Remove the front cover. — part of casing Remove the bottom cover tractor 1. — manuals4you.com manuals4you.com...
  • Page 53 Instructions for disassembly and assembly Replacing the casing parts Remove the upper cover rear. — Remove the rear cover. —...
  • Page 54 Replacing the casing parts Instructions for disassembly and assembly Use a screwdriver to unlock the casing aperture as shown in the illustration and — remove it. Use a screwdriver to unlock the panel as shown in the illustration and carefully —...
  • Page 55 Instructions for disassembly and assembly Replacing the casing parts Open the cable clamp A. — Disconnect the panel cable by pulling it out of plug B. — Use a screwdriver to unlock the upper casing as shown in the illustration, tilt it in an —...

  • Page 56: Replacing The Lower Part Of Casing

    Replacing the casing parts Instructions for disassembly and assembly 5.1.2 Replacing the lower Remove the upper part of the casing (see section 5.1.1). — part of casing Release the four rubber snaps (suspension) A of the print module, using special —...
  • Page 57 Instructions for disassembly and assembly Replacing the casing parts Press the connector together and unplug the cable A. — Lift the whole printer mechanic with both hands straight upward and put it carefully — on a stable place.

  • Page 58: Replacing The Print Head

    Replacing the print head Instructions for disassembly and assembly Replacing the print Remove the upper part of the casing (see section 5.1.1). — head Move the carriage A to the left. — Remove the ribbon cassette. — Lift the flap B. —...
  • Page 59 Instructions for disassembly and assembly Replacing the print head Pull out the printhead carefully. —...

  • Page 60: Replacing The Flap

    Replacing the flap Instructions for disassembly and assembly Replacing the flap Remove the upper part of the casing (see section 5.1.1). — Turn the flap A upwards to a vertical position beyond the snap point and pull off. — Be careful with the foils of the flap; if they are damaged, the paper feed may be disturbed.

  • Page 61: Replacing The Electronic Components

    Instructions for disassembly and assembly Replacing the electronic components Replacing the electronic components 5.4.1 Replacing the main Remove the casing parts (see section 5.1). — controller board Press the two latches A of the cover controller casing inwards. — (incl. casing) Lift the cover controller casing and press at point B inwards.

  • Page 62: Replacing The Power Supply

    Replacing the electronic components Instructions for disassembly and assembly Unplug the six connectors (cable CR-motor A, cable sensor PE B, Printhead cable — C [2x], cable FAW motor D, cable LF motor E, cable sensor HP F and cable panel G). 5.4.2 Replacing the power Remove the casing parts (see section 5.1).
  • Page 63 Instructions for disassembly and assembly Replacing the electronic components Unplug the connectors C (2x, cable power switch). — Screw out the grounding wire cable D with a phillips screwdriver. — Loosen the retaining clips carefully with a flat-nosed pliers and remove the power —...

  • Page 64: Replacing The Panel Board

    Replacing the electronic components Instructions for disassembly and assembly 5.4.3 Replacing the panel board Remove the panel (see section 5.1.1). — Use a screwdriver to unlock the two noses A and remove panel board. — 5-14 manuals4you.com manuals4you.com...

  • Page 65: Replacing The Faw Motor

    Instructions for disassembly and assembly Replacing the FAW motor Replacing the Remove the casing parts (see section 5.1). — FAW motor Remove the main controller board (incl. casing, see section 5.4.1). — Remove the cable shield A. — Press the seesaw B together at its axis C, move the top to the left and release the —...

  • Page 66: Replacing The Paper Transport Motor

    Replacing the paper transport motor Instructions for disassembly and assembly Replacing the paper Remove the casing parts (see section 5.1). — transport motor Remove the main controller board (incl. casing, see section 5.4.1). — Remove the screws A of the paper transport motor B and remove it. —...

  • Page 67: Replacing Incremental Strip

    Instructions for disassembly and assembly Replacing incremental strip Replacing Remove the casing parts (see section 5.1). — incremental strip Remove the print head (see section 5.2). — Unhook the incremental strip on the right side. — Guide a small srewdriver into the hole A and press to the left. Remove the —...

  • Page 68: Replacing The Aga Sensor

    Replacing the AGA sensor Instructions for disassembly and assembly Replacing the AGA Remove the casing parts (see section 5.1). — sensor Remove the print head (see section 5.2). — Press on the back side of the AGA sensor case A carefully with an srewdriver and —...

  • Page 69: Replacing Timing Station Sensor

    Instructions for disassembly and assembly Replacing timing station sensor Replacing timing Remove the casing parts (see section 5.1). — station sensor Remove the print head (see section 5.2). — Remove the incremental strip (see section 5.7). — Remove the sensor holder A by pressing inwards the nose B and pulling upwards. —...

  • Page 70: Replacing The Home Position Sensor

    Replacing the home position sensor Instructions for disassembly and assembly 5.10 Replacing the home Remove the part of the casing (see section 5.1.1). — position sensor Remove the main controller board (incl. casing, see section 5.4.1). — Remove the home position sensor A by pressing catch B with a screwdriver. —...

  • Page 71: Replacing The Printhead Cable

    Instructions for disassembly and assembly Replacing the printhead cable 5.11 Replacing the Remove the casing parts (see section 5.1). — printhead cable Remove the main controller board (incl. casing, see section 5.4.1). — Remove the AGA and timing station sensor (see section 5.8 and 5.9). —...

  • Page 72: Replacing The Ribbon Drive

    Replacing the ribbon drive Instructions for disassembly and assembly 5.12 Replacing the Remove the casing parts (see section 5.1). — ribbon drive Remove the ribbon cassette. — Lift the flap (see section 5.2). — Unlock the torsion spring A and remove it. —...

  • Page 73: Replacing The Carriage

    Instructions for disassembly and assembly Replacing the carriage 5.13 Replacing the Remove the casing parts (see section 5.1). — carriage Remove the main controller board (incl. casing, see section 5.4.1). — Remove the AGA and timing station sensor (see section 5.8 and 5.9). —...
  • Page 74 Replacing the carriage Instructions for disassembly and assembly Unhook the spring bar C on the right side plate and remove it. Turn the adjusting — lever D until the two noses face the slots and remove it. Pull the carriage shaft E first to the right, lift it at the left side and pull it out of —...

  • Page 75: Replacing The Carriage Motor

    Instructions for disassembly and assembly Replacing the carriage motor 5.14 Replacing the Remove the casing parts (see section 5.1). — carriage motor Remove the ribbon cassette and the print head (see section 5.2). — Remove the main controller board (incl. casing, see section 5.4.1). —...

  • Page 76: Replacing The Printing Bar

    Replacing the printing bar Instructions for disassembly and assembly 5.15 Replacing the Remove the casing parts (see section 5.1). — printing bar Remove the flap (see section 5.3). — Use a screwdriver to release the clamp A on the right side of the printing bar B. —...

  • Page 77: Replacing The Pe Sensor

    Instructions for disassembly and assembly Replacing the PE sensor 5.16 Replacing the Remove the casing parts (see section 5.1.1 and 5.1.2). — PE sensor Remove the main controller board (incl. casing, see section 5.4.1). — Remove the flap (see section 5.3). —...

  • Page 78: Replacing The Friction Drive

    Replacing the Friction Drive Instructions for disassembly and assembly 5.17 Replacing the Friction Drive 5.17.1 Replacing the friction Remove the casing parts (see section 5.1). — drive shaft front Remove the print head (see section 5.2). — Remove the flap (see section 5.3). —...

  • Page 79: Replacing The Lower Friction

    Instructions for disassembly and assembly Replacing the Friction Drive 5.17.2 Replacing the lower friction Remove the two/three (narrow/wide printer) springs C. — Pull each of the two/three (narrow/wide printer) latches D forward and remove it by — pulling up. Start on the right end. Remove the two/three (narrow/wide printer) roller springs E and the friction axles F.

  • Page 80: Replacing The Tractor

    Replacing the tractor Instructions for disassembly and assembly 5.18 Replacing the Remove the casing parts (see section 5.1). — tractor Unlock the tractors and pull them as soon as possible to the left. — Press the holder B on the right side back slightly and move the shaft A upwards. —...
  • Page 81 Instructions for disassembly and assembly Replacing the tractor Release the circlip C at the right side. — Press the holder E on the right side back slightly and move the shaft D upwards. — To take out the shaft D and the tractors, first move the shaft to the right, then —...

  • Page 82: Replacing The Switch Paper Guide

    Replacing the switch paper guide Instructions for disassembly and assembly 5.19 Replacing the Remove the casing parts (see section 5.1). — switch paper guide Remove Main Controller Board (incl. casing, see section 5.4.1). — Remove the tractor (see section 5.18). —...

  • Page 83: Replacing The Paper Transport

    Instructions for disassembly and assembly Replacing the paper transport 5.20 Replacing the paper transport Make sure that the position of the push bar – selected paper path – is not Tractor 2. STOP 5.20.1 Replacing the paper Remove the casing parts (see section 5.1). —...

  • Page 84: Replacing Driving Shaft

    Replacing the paper transport Instructions for disassembly and assembly 5.20.2 Replacing driving shaft Unlock driving shaft B by pressing the holer C. — Move the driving shaft B first to the right, then remove it. — Make sure that the position of the push bar – selected paper path – is not Tractor 2. 5-34 manuals4you.com manuals4you.com...

  • Page 85: Replacing The Side Plates

    Instructions for disassembly and assembly Replacing the side plates 5.21 Replacing the side plates Make sure that the position of the push bar – selected paper path – is set to positi- on 6 (ASF-F or Single, for details refer to section 3.2.3). 5.21.1 Replacing the left side Remove all parts as described in 5.1 to 5.20.

  • Page 86: Replacing The Right Side Plate

    Replacing the side plates Instructions for disassembly and assembly 5.21.2 Replacing the right side Remove all parts as described in 5.1 to 5.20. — plate Press the three holders as described in section 5.21.1 and remove the right side — plate.

  • Page 87: Assembling The Faw

    Instructions for disassembly and assembly Assembling the FAW 5.22 Assembling the Place the empty left side plate so that the outside faces down and the bottom edge — towards you. Insert the toothed wheel A (item 96) positioned under the push bar. —...
  • Page 88 Assembling the FAW Instructions for disassembly and assembly Position the gear shaft rear E (item 81) in the location provided in the side plate in — such a way that the ring with the pins points toward you and the curve of the semidisc points to the right.
  • Page 89 Instructions for disassembly and assembly Assembling the FAW Press the gear shaft front F down and slide the push bar D into position 6. This will — fasten the gear shaft rear E and the gear shaft front F. Make sure that the straight sides of the semidiscs of both shafts point to the same direction and continue to be at an angle of 90 to the side plate.
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  • Page 91: Spare Parts And Schematics

    Spare parts and schematics Printer Spare parts and schematics Printer The spare parts lists show: 1. The position of the part in the explosion drawing (item). 2. The name of the part. 3. The part number and the printer type where it belongs to; first column = narrow printer second column = wide printer...

  • Page 92: Housing/Panel

    Printer Spare parts and schematics 6.1.1 Housing/Panel manuals4you.com manuals4you.com...
  • Page 93 Spare parts and schematics Printer Part no. Part no. Part no. T2150 T2250 T2150S Item Name narrow printer wide printer cutter version Class Qty. Casing, upper 062 209 062 224 062 235 Casing below 062 206 062 221 062 206 Upper cover rear incl.

  • Page 94: General Arrangement - Sheet 1

    Printer Spare parts and schematics 6.1.2 General Arrangement – sheet 1 manuals4you.com manuals4you.com...
  • Page 95 Spare parts and schematics Printer Part no. Part no. Part no. T2150 T2250 T2150S Item Name narrow printer wide printer cutter version Class Qty. Print head NDK 9/24 455 400 A/B/E Timing station kit, contains incremental 448 523 strip and sensor Head connection cpl.

  • Page 96: General Arrangement - Sheet 2

    Printer Spare parts and schematics 6.1.3 General arrangement – sheet 2 manuals4you.com manuals4you.com...
  • Page 97 Spare parts and schematics Printer Part no. Part no. Part no. T2150 T2250 T2150S Item Name narrow printer wide printer cutter version Class Qty. Push bar FAW Slide FAW Toothed wheel Z84/10 060 311 BG switch lever seesaw cpl. 060 499 Toothed wheel Z24/16 Proof spring set 060 578...

  • Page 98: Power Supply

    Printer Spare parts and schematics 6.1.4 Power supply 120/230 V 448 473 manuals4you.com manuals4you.com...

  • Page 99: Controller

    Spare parts and schematics Printer 6.1.5 Controller FLASH version 180 dpi only Printer type UCL Controller Firmware Contr. kit ≥0 T2150/2250 048 780 048 787 070 003 ≥0 T2150S 048 780 048 788 070 004...

  • Page 100: Panel Board

    Printer Spare parts and schematics 6.1.6 Panel board (part of panel cpl., item 8, page 6-3) Clamp panel cable 054 589 blue strip must face down 6-10 manuals4you.com manuals4you.com...

  • Page 101: Head Connection Cpl

    Spare parts and schematics Printer 6.1.7 Head connection cpl. Narrow printer 060 479 Wide printer 060 478 from controller 6-11...

  • Page 102: Recommended Spare Parts

    Printer Spare parts and schematics 6.1.8 Recommended spare parts Part no. Part no. Part no. T2150 T2250 T2150S Item Name narrow printer wide printer cutter version Class Qty. Panel cpl. 061 934 061 935 061 934 Power switch 710 330 Fuse, main, 2,5 A HT ker 5x20 710 405 A/B/C...

  • Page 103: Optional Tractor 2/3

    Spare parts and schematics Optional Tractor 2/3 Optional Tractor 2/3 6.2.1 Preparing the printer Select the Tractor2 parameter with the paper path quick selection feature (see Reference Manual Paper path quick selection), in the Setup menu of the printer (see Reference Manual, chapter The menu) or via an application program. 6.2.2 Installing the tractor 2 Raise the front cover.

  • Page 104: Installing The Tractor 3

    Optional Tractor 2/3 Spare parts and schematics 6.2.3 Installing the tractor 3 Raise the rear cover so that it is aligned with the printer top side and remove it. Installation must be performed with the gear on the tractor on the left side (viewed from the front side of the printer).

  • Page 105: Paper Specifications

    Spare parts and schematics Optional Tractor 2/3 6.2.4 Paper specifications Continuous paper, tractor 2/tractor 3, single-layer Weight 60 to 120 g/m Paper width 76 to 406 mm Form length 76 to 559 mm Continuous paper, tractor 2/tractor 3, multi-layer (to be tested individually!) Copies 1 + 6 Weight of original...

  • Page 106: Spare Parts

    Optional Tractor 2/3 Spare parts and schematics 6.2.5 Spare parts T2150 Item Name T2150S T2250 Class. Qty. Tractor set cpl. 060 487 Toothed wheel Z40 060 407 6-16 manuals4you.com manuals4you.com...

  • Page 107: Optional Automatic Sheet Feeder Front (Asf-F)

    Spare parts and schematics Optional automatic sheet feeder front (ASF-F) Optional automatic sheet feeder front (ASF-F) 6.3.1 Preparing the printer Switch the printer on. Enter setup mode, select the PapOpt menu option and acti- vate the ASF-F parameter. Subsequently select the ASF-F either in setup mode (see Reference Manual, chapter The menu) or via the paper source quick selection function (see Reference Manual, chapter Paper path quick selection) or via an app- lication program.
  • Page 108 Optional automatic sheet feeder front (ASF-F) Spare parts and schematics Insert the front cover supplied with the ASF-F in reverse sequence of steps. Insert the single sheet feeder with the pins on the left and right in parallel to the stop into the guides provided on the printer.

  • Page 109: Paper Specifications

    Spare parts and schematics Optional automatic sheet feeder front (ASF-F) 6.3.3 Paper specifications Single sheet, ASF-F, single-layer Weight 90 to 180 g/m Paper width 100 to 365 mm Form length 100 to 305 mm Single sheet, ASF-F, multi-layer (to be tested individually!) Copies 1 + 3 Weight of original...

  • Page 110: Spare Parts

    Optional automatic sheet feeder front (ASF-F) Spare parts and schematics 6.3.4 Spare parts 6-20 manuals4you.com manuals4you.com...
  • Page 111 Spare parts and schematics Optional automatic sheet feeder front (ASF-F) T2150 T2250 Item Name Part no. Part no. Class. Qty. ASF-F complete 061798 061797 Casing, left 062269 Casing, right 062270 Friction roller 053852 Toothed wheel m=0,75; Z=34 060377 Paper guide 062217 Paper guide extension 062275...
  • Page 112 Optional automatic sheet feeder rear (ASF-R) Spare parts and schematics Optional automatic sheet feeder rear (ASF-R) 6.4.1 Replacing the Friction – Remove front cover A by unlatching left and right snaps. – Remove left casing. Take a small screwdriver and insert into the lock slots B. Rolls (Caution! The gears are loose.) –...

  • Page 113: Optional Automatic Sheet Feeder Rear (Asf-R)

    Spare parts and schematics Optional automatic sheet feeder rear (ASF-R) 6.4.2 Replacing the Discharge – Remove the front cover (see section 8.1.1.1). – Take off left casing (see section 8.1.1.1). Axle (Caution! Gear wheels are loose inside.) – Pull gear C from snap lock of the axle. Open snap lock with a small screwdriver.

  • Page 114: Renewing The Metal Paper Baffle With Guide Foil

    Optional automatic sheet feeder rear (ASF-R) Spare parts and schematics 6.4.3 Renewing the Metal – Remove right casing. Take a small screwdriver and insert into the lock slots A. Paper Baffle with Guide Foil – Push the right side frame B outward. –...
  • Page 115 Spare parts and schematics Optional automatic sheet feeder rear (ASF-R) This page intentionally left blank 6-25...

  • Page 116: Spare Parts

    Optional automatic sheet feeder rear (ASF-R) Spare parts and schematics 6.4.4 Spare Parts 6-26 manuals4you.com manuals4you.com...
  • Page 117 Spare parts and schematics Optional automatic sheet feeder rear (ASF-R) T2150 T2250 Item Name Part no. Part no. Class. Qty. ASF-R complete 061800 061799 Toothed wheel Z=16 052291 Friction roller 053852 X = same part no. like in first column 6-27...

  • Page 118: Cutter Cpl

    Cutter cpl. Spare parts and schematics Cutter cpl. 15 16 6-28 manuals4you.com manuals4you.com...
  • Page 119 Spare parts and schematics Cutter cpl. T2150S Item Name Part no. Class Qty. Cut device cpl. T2150S 061 876 Casing cover 054 713 Casing operator 061 038 Drive unit cpl. 054 946 Logic board cpl. 048 195 Cut magnet sensor board cpl. 048 294 Cutter connection cable cpl.

  • Page 120: Interface Adapter, Cpl

    Interface adapter, cpl. Spare parts and schematics Interface adapter, cpl. 061 925 STOP 6-30 manuals4you.com manuals4you.com...
  • Page 121 Spare parts and schematics Interface adapter, cpl. STOP 6-31...
  • Page 122 This page intentionally left blank manuals4you.com manuals4you.com...
  • Page 123 “All rights reserved. Translations, reprinting or copying by any means of this manual complete or in part or in any different form requires our explicit approval. We reserve the right to make changes to this manual without notice. All care has been taken to ensure accuracy of information contained in this manual. However, we cannot accept responsibility for any errors or damages resulting from errors or inaccuracies of information herein.”...
  • Page 124 TALLYGENICOM REPRESENTATIVES GERMANY U.S.A. FRANCE TallyGenicom TallyGenicom TallyGenicom S.A. Computerdrucker GmbH 4500 Daly Drive, Suite 100 19 avenue de L’lle Saint Martin Postfach 2969 Chantilly, VA 20151 F-92237 Nanterre Cedex D-89019 Ulm U.S.A. France Deutschland Phone: +1 703 633 8700 Tél.: +33 1 41 30 11 00 Tel.: +49 731 2075 0 Fax: +1 703 222 7629...

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