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Reliance electric GV3000/SE Instruction Manual

General purpose and vector drive
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Download this manual See also: Instruction Manual, Installation Manual
GV3000/SE AC General Purpose and Vector Drive
Version 6.0
Instruction Manual
U L
C
R
Manual P/N:
899.07.71
Firmware P/N: 790.46.00 / 790.51.60
Publication: GV3000-UM060K-EN-P

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Summary of Contents for Reliance electric GV3000/SE

  • Page 1 GV3000/SE AC General Purpose and Vector Drive Version 6.0 Instruction Manual Manual P/N: 899.07.71 Firmware P/N: 790.46.00 / 790.51.60 Publication: GV3000-UM060K-EN-P...

  • Page 3: Table Of Contents

    INDEX OVERVIEW PART 1: 49‘1327 GV3000/SE Power Units 1 - INTRODUCTION 2 - DESCRIPTION 3 - INSTALLATION 4 - MAINTENANCE 5 - ACCESSORIES A - CE CONFORMITY B - NEMA DESIGN INVERTERS 2 - 32 A C - RFERENCE LIST PART 2: 49‘1329...
  • Page 5 GV3000/SE Power Units Instruction Manual User Manual: 49‘1327e (11)

  • Page 7: Table Of Contents

    Installation of Standalone Drives IP20 ............A-5 Appendix B NEMA Design Inverters 2 to 32A B-1...B-8 Specifications and Principal Diagram ..............B-1 Power Connections, Dimensions ................B-6 Replacement Parts ....................B-7 Radio Frequency Interference Filter ..............B-8 Appendix C Cross Reference List C-1...C-2 49'1327 e GV3000/SE...

  • Page 9: Safety Instruction

    This circuit must be hardwired with electro-mechanic components and shall not depend on electronic logic or software. The stopping device (e.g. mushroom head pushbutton with lock) must be accessible to the operator. Failure to observe this precaution could result in bodily injury or loss of life. 49'1327 e GV3000/SE...
  • Page 10 Appendix A, ‘CE-Conformance’ of this Instruction manual. Hot Surface This sign on the faceplate of the inverter alerts a person that high temperature is WARNING present. Do not touch the heatsink surface during operation of the drive or short after disconnecting. GV3000/SE 49'1327 e...

  • Page 11: Description

    Chapter 5 and Appendix A. The variable-voltage, variable-frequency power 2 Braking Unit (built-in on types 003-030, inverters of the GV3000/SE series are ready for 039/044, option on 038/043, 058 - 240), installation and are available in different sizes switches during motor regeneration the with output currents in the range 2 to 360 Amps.
  • Page 12 AC003 - 170 resp. to the value of the applied DC-voltage on type DC240 and DC360. Precharge resistors limit the DC-bus capacitors' charging current. When the DC-bus reaches 95% of its rated voltage, the parallel connected precharge contactors close and bypass the resistors. GV3000/SE 49'1327 e...
  • Page 13 2 - DESCRIPTION /1 Equipment according to spare parts list Chapter 4 Figure 2-2a: Typical System Block Diagram, Type GV3000/SE AC003 to 015 49'1327 e GV3000/SE...
  • Page 14 2 - DESCRIPTION Figure 2-2b: Typical System Block Diagram, Type GV3000/SE AC024 and 030 GV3000/SE 49'1327 e...
  • Page 15 2 - DESCRIPTION /1 On Units with RFI filter only Figure 2-2c: Block diagram of the power units, GV3000/SE Type AC039 and 044 49'1327 e GV3000/SE...
  • Page 16 /2 On Units 896’xx-10/ -11/ -31 only /4 On Units with RFI filter only /6 Not used on GV3000 UL Units Figure 2-2d: Block diagram of the power units, Type GV3000/SE AC038/ 043/ 058/ 070 and 085 GV3000/SE 49'1327 e...
  • Page 17 /2 On Units 896’xx-10/ -11/ -31/ -37 only /4 On Units with RFI- or HF-filter only /6 Not used on GV3000 UL Units Figure 2-2e: Block diagram of the power unit, Type GV3000/SE AC089/ 106/ 140 and 170 49'1327 e GV3000/SE...
  • Page 18 2 - DESCRIPTION /1 On Units 896’xx-10/ -11/ -17 with Braking Unit only /2 On Units 896’xx-07/ -17 with HF-filter only Figure 2-2f: Block diagram power unit, Type GV3000/SE AC180/ 210/ 240 (896.xy-00/01/07, -10/11/17) GV3000/SE 49'1327 e...
  • Page 19 2 - DESCRIPTION /1 On Units 896’xx-87 with HF-filter only Figure 2-2g: Block diagram of the power unit, Type GV3000/SE AC180/ 210/ 240 (896.xy-80/ -81/ -87) 49'1327 e GV3000/SE...
  • Page 20 2 - DESCRIPTION Figure 2-2h: Block diagram of the power unit, GV3000/SE Type DC240 2-10 GV3000/SE 49'1327 e...
  • Page 21 2 - DESCRIPTION Figure 2-2i: Block diagram of the power unit, GV3000/SE Type AC305/360 49'1327 e GV3000/SE 2-11...
  • Page 22 2 - DESCRIPTION Figure 2-2j: Block diagram of the power unit, GV3000/SE Type DC360 2-12 GV3000/SE 49'1327 e...
  • Page 23 - Modulation................sine wave pulse width modulation PWM DC-Bus Circuit - Precharge time on Types 003 to 170 ......< 0.5 s on Types 180 to 360 ......< 1 s - Discharge time below 50 V..........typical 60 s 49'1327 e GV3000/SE 2-13...
  • Page 24 AC-Line input: Branch circuit protection fuse, e.g. IEC 269-1/gG, EN 60269-1, VDE 0636/gL, UL Class J, or equivalent. b) DC-Bus input: Semiconductor protection fuse, 660 V or 750 V, super fast, e.g. A70P500, VDE 0636/aR, or equivalent. 2-14 GV3000/SE 49'1327 e...

  • Page 25: Installation

    At higher altitude the output current must be reduced by 1% per 100m altitude Degree of - GV3000E/U-AC038/043 and 058 – 360: IP20, (NEMA 1 for UL/cUL) - GV3000E-AC003 – 030 and 039/044: IP20, (open for UL/cUL) protection Closed electrical operating area (cabinet or room) Location 49'1327 e GV3000/SE 2-15...
  • Page 26 3) Terminals 48, 47 are valid on inverters type AC-input with built-in braking unit. Terminals 45, 47 are valid on inverters type AC-input with DC-bus output. 4) Bus-bar connections 145, 147 for DC-Bus are valid on inverters type AC180/240 only with option DC-Bus Terminals and on type DC240. 2-16 GV3000/SE 49'1327 e...
  • Page 27 Permissible Loading of the Braking Unit To prevent thermal overloading of the Braking Unit, assure that the unit works within the following limits: a) GV3000/SE types 003-030 and 039/044: The maximum braking power is defined by the maximum braking current and the maximum DC-voltage (750V).
  • Page 28 • Max. output current in the range 0.5 - 3.0 Hz, 100% on type AC003 - AC030, AC039/044 and 95% from 038/043 and >058. • Identification Code: first digit represents Input Voltage (3 or 4 = 380-460V), following digits represent horsepower rating of the inverter. 2-18 GV3000/SE 49'1327 e...
  • Page 29 2 Hz, the output current has to be reduced linear from 150% at 2 Hz to 75% at 0 Hz. • Identification Code: first digit represents Input Voltage (3 or 4 = 380-460V), following digits represent horsepower rating of the inverter. 49'1327 e GV3000/SE 2-19...
  • Page 30 Example for a complete type designation as it occurs on the inverter name plate: GV3000E-AC030-AA-DBU-RFI defines a frequency converter of the GV3000/SE family with European approval, AC-Input, 30 Amp rated current, AA (enclosure type IP20), with DBU (Braking unit), with RFI (Radio Freq. Interference line filter).
  • Page 31 1) On GV3000E-AC170 the rated current of the built-in RFI-filter is 150 A. If 90 kW motors are operated in open loop (V/Hz) regulation with 2 kHz switching frequency, the separately mounted 270 A RFI-filter 839.70.66 must be used. 49'1327 e GV3000/SE 2-21...
  • Page 32 896.17.97 AC210- AA-RFX 896.18.07 AA-DBU-RFX 896.18.17 AA-DBT-RFX 896.18.87 AC240- AA-RFX 896.19.07 AA-DBU-RFX 896.19.17 AA-DBT-RFX 896.19.87 AC305- AA-DBT-RFX 896.20.87 AC360 AA-DBT-RFX 896.21.87 * see different versions as illustrated in Figure 2-1 (Number in brackets represents illustration number) 2-22 GV3000/SE 49'1327 e...
  • Page 33 Environmental Conditions WARNING The center tap of the external AC-line 1. The GV3000/SE is intended for mounting in transformer must always be connected to closed electrical operating areas. This may ground (zero potential) at the power unit be a locked cabinet or a room for electrical installations.
  • Page 34 Tables 2-1 to 2-8. 2. Locate connection terminals on the drive in 003-015 Fig. 4-2. 3. Connect AC input leads via input fuses, disconnect, line reactor to the GV3000/SE- 038/043 power terminals L1, L2, L3. 058-085 WARNING:...

  • Page 35: Power Unit Connection

    AC power from the drive. or 460 V must be connected to the appropriate terminals 400 – 0, or 460 – 0 and protected. (p.ex. Fig. 3-1: Example for power unit connections through thermal magnetic circuit breaker). 49'1327 e GV3000/SE...
  • Page 36 - AC-coils with RC-units, - DC-coils with diodes in non conducting direction. For such coils, which contacts are connected to the drive, or which are actuated by contacts from the drive, suppression is highly recom- mended. GV3000/SE 49'1327 e...
  • Page 37 Flat ribbon cable connector 10 pole rectangular 9 pole D-Shell U OUT U IN 0-20 Relay C OUT C IN 4-20 Regulator Terminal Block Analog Output: Analog Input: Analog Output Range: Default: Voltage Default: Voltage Curr. Default: 4-20mA 49'1327 e GV3000/SE...
  • Page 38 B not Pulse Tach PPR Selection Channel B Differential Input (for Vector only) Channel A Inverted Diff.Input A not P.012 AOUT Channel A Differential Input Source Selection Analog Output (10V or 20mA) Supply Voltage +15V 20mA 0-10V GV3000/SE 49'1327 e...
  • Page 39 Digital Input No.6, Digital Input No.7, and Digital Input No.8 are configurable via P.007 and P.008 (Refer to parameter description in manual 49'1329, Section 4). P.007 : Initial setting: No.6 (+24 V)=REVERSE, No.7 (+24 V)=RAMP 2, No.8 (+24 V)=LOCAL. 49'1327 e GV3000/SE...
  • Page 40 NOTE: The Analog output for current signal is a sink type and requires an externally mounted isolated power supply =<500 ohm (max. 12V, min Σ R x 20 mA). receiver Load Current Output GV3000/SE 49'1327 e...
  • Page 41 1,2 and 058- Receive data pin 3 +12 VDC pin 3 360 only. Common pin 5 Transmit data pin 4 Common pin 5,7 Receive data pin 6 Data terminal ready pin 9 -12 VDC pin 10 49'1327 e GV3000/SE...
  • Page 42 3 - INSTALLATION Dimensions 45.5 Weight: 5.5 kg (with EMC-filter) Cooling air for type 003 - 008: 58 m³/h type 012 - 015: 116 m³/h Fig. 3-3: Dimensions (mm) of the GV3000/SE Type AC003 - 015 3-10 GV3000/SE 49'1327 e...
  • Page 43 Dimensions in brackets for type 024 Weight: 10 kg (with EMC-filter) Cooling air for type 024: 116 m³/h type 030: 160 m³/h Fig. 3-4: Dimensions (mm) of the GV3000/SE Type AC024 – 030 49'1327 e GV3000/SE 3-11...

  • Page 44: Dimensions

    896.1x.12 only (without RFI-filter) Weight: 16.5 kg (with RFI-filter) /b Motor connection ground terminal Cooling air: 160 m³/h For cable glands refer to page A-5 Fig. 3-5: Dimensions (mm) of the GV3000/SE Type AC039/044 3-12 GV3000/SE 49'1327 e...
  • Page 45 For cable glands refer to page A-5 Type AC038/043 and 058-085 Type AC089, 106, 140 and 170 Weight: 37 kg 70 kg Cooling air: 360 m³/h 720 m³/h Fig. 3-6: Dimensions of GV3000/SE Type AC038/043, 058-085, 089, 106, 140 and 170 49'1327 e GV3000/SE 3-13...
  • Page 46 DC-Bus AC Input 1L1-1L3 145,147, 45-47 Air Outlet 45-47 1457 1414 1354 AC-Motor Air Inlet AC-Motor 950 m 3 /h Cooling air: Weight: 140 kg Fig. 3-7: Dimensions of GV3000/SE Type AC180, AC210, AC240 and DC240 3-14 GV3000/SE 49'1327 e...
  • Page 47 3 - INSTALLATION DC-bus AC Input 1L1-1L3 Air Outlet AC-Motor Air Inlet AC-Motor Cooling air: 1310 m³/h Weight: 190 kg Fig. 3-8: Dimensions of GV3000/SE Type AC305 and AC360 49'1327 e GV3000/SE 3-15...
  • Page 48 3 - INSTALLATION DC-Bus Input 145,147 Air Outlet DC-Bus Input AC-Motor Air Inlet AC-Motor Cooling air: 1310 m³/h Weight: 180 kg Fig. 3-9: Dimensions of GV3000/SE Type DC360 3-16 GV3000/SE 49'1327 e...

  • Page 49: Maintenance

    It is recommended to replace the fans before the end of the lifetime to prevent breakdowns on the machine. NOTE: Rockwell Automation delivers complete fans only (see spare parts list Tables 4-1 to 4-8). 49'1327 e GV3000/SE...

  • Page 50: Power Unit Function Check

    * If the optional terminals 45 and 47 are not fitted (e.g. on power units with built-in braking chopper option), remove cover and connect meter (range: >650V) to the measuring points (+) and (-) according to DC-Bus Voltage Check on page 4-1. 1) on type AC003 - 170 2) on type AC180 - 360 only GV3000/SE 49'1327 e...

  • Page 51: Replacement Parts

    4 - MAINTENANCE SPARE PARTS Only original spare parts according to the following tables should be used. Table 4-1: Replacement Parts List for GV3000/SE Type AC003 - 030 and 039/044 Part Description Part Number Quantity per Type: 003/004 005/008 012/015...
  • Page 52 4 - MAINTENANCE Table 4-3: Urgent recommended spare parts for GV3000/SE Type AC038/043 and 058 to 170 Part Description Designation Position Quantity and Part No. for Type: Fig. 4-2 038/043 and 089 to 170 058 to 085 Regulator-card 810.90.11 810.90.11 PU-Interface-card 813.23.20...
  • Page 53 4 - MAINTENANCE Table 4-5: Urgent recommended spare parts for GV3000/SE Type AC180 to 360 Part Description Designation Position Quantity and Part No. for Type: Fig. 4-2 180 - 240 305/360 Regulator-card 810.90.11 810.90.11 PU-Interface-card 813.29.00 813.29.10 Fine wire fuses 4 A (on PIP) 754.02.05...
  • Page 54 4 - MAINTENANCE Table 4-7: Urgent recommended spare parts for GV3000/SE Type DC240 and DC360 Part Description Designation Position Quantity and Part No. for Type: Fig. 4-2 Regulator-card 810.90.11 810.90.11 Sequencing-card 813.38.00 813.38.01 PU-Interface-card 813.29.00 813.29.10 Fine wire fuses 4 A (on PIP) 754.02.05...
  • Page 55 4 - MAINTENANCE Fig. 4-2a: Arrangement of the replacement parts for GV3000/SE type AC038/043 and 058 to 085. Position numbers are shown in Tables 4-3, 4-4. 49'1327 e GV3000/SE...
  • Page 56 4 - MAINTENANCE Fig. 4-2b: Arrangement of the replacement parts for GV3000/SE type AC089 to 170. Position numbers are shown in tables 4-3, 4-4. GV3000/SE 49'1327 e...
  • Page 57 4 - MAINTENANCE Fig. 4-2c: Arrangement of the replacement parts for GV3000/SE type AC180 to 240 and DC240. Position numbers are shown in tables 4-5 to 4-8. 49'1327 e GV3000/SE...
  • Page 58 R1/R2 F6-F8 Type AC305 AC360 V11-V13 V4-V6 V1-V3 KEY PAD F10-F13 F3-F5 C1-C20 T1/T2 Fig. 4-2d: Arrangement of the replacement parts for GV3000/SE type AC305/360 and DC360. Position numbers are shown in tables 4-5 to 4-8. 4-10 GV3000/SE 49'1327 e...

  • Page 59: Accessories

    1L1 1L2 1L3 (R) (S) (T) Inverter Input Figure 5-1: Line Reactor Wiring Diagram W 2 W 1 V 2 V 1 U 2 U 1 ∆ Protection earth connection stud GV3000/SE Line Reactor Fig. Type Type Part No. [kg]...
  • Page 60 M12: 14-31 Nm AC170 - 240 RFB-270 839.70.66 500 V 48 kg 28 W AC305/360 RFB-475 839.72.68 480 V 29 kg 61 W M12: 14-31 Nm Figure 5-4: RFI Filter Dimensions (mm) for GV3000E/U-AC170 – 240 and AC305/360 GV3000/SE 49'1327 e...

  • Page 61: Emc Directive

    They have been tested to meet Council Directive 89/336 Electromagnetic Compatibility (EMC) and all applicable standards (listed in the technical construction file). With the specified EMC-filters and the measures as described in this guidelines the GV3000/SE can be operated CE-conform according to product standard EN 61800-3 as follows:...

  • Page 62: General Wiring Instruction

    For the individual conductors twisted pairs are not required. The screen must be earthed at both ends. Stranded copper wire Plastic insulation Inner plastic sheath Compact screen of galvanized (tinned) copper or steel braid Outer plastic jacket Figure A-1: Specification for screened cable GV3000/SE 49'1327 e...

  • Page 63: Cabinet Mounted Inverters

    • The connections between filter and inverter should be as short as possible!! These conductors must be bound together (with tie wrap) forming a triangle in cross section. • Power and signal leads inside the cabinet must be physically distanced. 49'1327 e GV3000/SE...
  • Page 64 Cabinet protection ground busbar ➀ Cable bracket ➁ Shield ➂ Shielded 4-wire motor cable ➃ Shielded signal conductor cable (feedback, reference) ➄ EMC-tested armored cable U,V,W entry gland at terminal box Figure A-2: Example for control cabinet configuration GV3000/SE 49'1327 e...
  • Page 65 • All wiring, except the line input leads, must be screened cable. • To ensure that the screen of the individual cable is connected solidly and with good conductivity to the ground busbar below the cover, galvanized cable brackets are recommended (screws M3). 49'1327 e GV3000/SE...
  • Page 66 B = Braking resistor (option) U-AC002 - 009 U-AC012 - 015 023 - 032 E-AC024/030 E-AC039/044 E-AC038/043, 058-085, 106-170 view from bottom view from top Figure A-4: Layout and dimensions of mounting holes for cable entry glands GV3000/SE 49'1327 e...
  • Page 67 AC-Line input: Branch circuit protection fuse, e.g. IEC 269-1/gG, EN 60269-1, VDE 0636/gL, UL Class J, or equivalent. b) DC-Bus input: Semiconductor protection fuse, 660 V or 750 V, super fast, e.g. A70P500, VDE 0636/aR, or equivalent. 49'1327 e GV3000/SE...
  • Page 68 Example for a complete type designation as it occurs on the inverter name plate: GV3000U-AC032-AA-DBT defines a frequency converter of the GV3000/SE series, from US production with NEMA Design UL, cUL and CE approval, AC-Input, 32 Amp rated current, AA (enclosure type IP20), with DBT (DC-bus terminals).
  • Page 69 = Options variant Remark: • Duty cycle 150% overload for 1 minute every 10 minutes. • Identification Code: first digit represents Input Voltage (3 or 4 = 380-460V), following digits represent horsepower rating of the inverter. 49'1327 e GV3000/SE...
  • Page 70 B - NEMA Design Inverters 2 to 32 A Figure B-1: Typical System Block Diagram, Type GV3000U-AC002 to 032 GV3000/SE 49'1327 e...

  • Page 71: Power Connection Terminals

    Ground Dimensions Type GV3000U- Weight AC002 - 009 254.3 7 kg 7∅ AC012 - 015 9 kg 9∅ AC023 - 032 16 kg 11∅ Figure B-2: Dimensions (mm) of the NEMA Design Inverters Type GV3000U-AC002 - 032 49'1327 e GV3000/SE...
  • Page 72 756.06.01 756.06.02 Fan Assembly Internal 758.90.11 Fan Assembly 758.90.13 Keypad 604.41.00 Capacitor Board Fan Assembly Fan Assembly (Internal) Keypad Current Feedback Card Regulator Card Fig. B-3a: Replacement parts locations for NEMA Design Inverters Type GV3000U-AC002 to 015 GV3000/SE 49'1327 e...
  • Page 73 758.90.12 Fan Assembly 758.90.13 Keypad 604.41.00 Capacitor Board Fan Assembly Fan Assembly (Internal) Power Supply Card Gate Driver Card Keypad Power Board Regulator Card Fig. B-3b: Replacement parts locations for NEMA Design Inverters Type GV3000U-AC023 and 032 49'1327 e GV3000/SE...
  • Page 74 Figure B-4: Filter Dimensions (mm) and Weight (kg) for Types ( Mounting The GV3000/SE inverter must be mounted upon the filter with the provided screws (4 x M6). The provided leads with flexible conduit for the connections between filter output and inverter input ensure very short lead length.
  • Page 75 1V4160 896.02.80 GV3000U-AC004-AA-DBT 2V4160 896.03.80 GV3000U-AC006-AA-DBT 3V4160 896.05.80 GV3000U-AC009-AA-DBT 5V4160 896.06.80 GV3000U-AC012-AA-DBT 7V4160 896.07.80 GV3000U-AC015-AA-DBT 10V4160 896.08.80 GV3000U-AC023-AA-DBT 15V4160 896.09.80 GV3000U-AC032-AA-DBT 25G4160 896.14.80 GV3000U-AC089-AA-DBT 50R4160 896.14.91 GV3000E-AC089-AA-DBT-RFI 50T4160 896.15.80 GV3000U-AC106-AA-DBT 75R4160 896.15.91 GV3000E-AC106-AA-DBT-RFI 75T4160 896.18.80 GV3000U-AC210-AA-DBT 125R4160 49'1327 e GV3000/SE...
  • Page 76 Inverters GV3000U-AC242 - 477 (NEMA Design UL/cUL, CE) not covered by this manual Part Number Catalogue Number US-Model-Number GV3000U-AC241-AA-DBT 200V4160 GV3000U-AC302-AA-DBT 250V4160 GV3000U-AC361-AA-DBT 300V4160 GV3000U-AC414-AA-DBT 350V4160 GV3000U-AC477-AA-DBT 400V4160 GV3000E Options 814.56.00 RMIE 2SI3000 814.58.00 IBSG 2NB3000 814.60.00 PDPG 2PB3000 814.56.10 RMIE 2SI3000E 839.70.66 RFB-270 2DF4125 GV3000/SE 49'1327 e...
  • Page 78 Rockwell Automation ist weltweit für Sie da und vereint führende Marken der industriellen Automation. Wir bieten Ihnen Steuerungen von Allen-Bradley, Antriebskomponenten von Reliance Electric, mechanische Antriebselemente von Dodge sowie Software-Produkte von Rockwell Software. Rockwell Automation sichert Ihren Wettbewerbsvorteil durch Flexibilität und mit der Unterstützung von zahlreichen autorisierten Partnern, Distributoren und...
  • Page 79 GV3000/SE Regulator Software-Version 6.0 Instruction Manual Firmware P/N: 790.46.00 / 790.51.60 User Manual: 49‘1329e (10)

  • Page 81: Regulator Overview

    2 - 1 Structure of the Documentation ..............2 - 1 Danger, Warning, and Caution ..............2 - 1 USING THE GV3000/SE KEYPAD................3 - 1 to 3 - 7 Overview ....................... 3 - 1 Program Mode ....................3 - 4 Program, Enable/ Disable ................
  • Page 82 ROCKWELL AUTOMATION AG, CH-6036 Dierikon. Trade mark Reliance® is a registered trade mark of Rockwell Automation AG and its subsidiaries. SW-Version This manual is valid for Regulator Software Version 6.0 and 6.6. The number can be read in Parameter P.098. GV3000/SE 49'1329 e...
  • Page 83 A function generator calculates the motor voltage based on requested frequency and user selected drive load characteristics. Vector Mode: The GV3000/SE controller is a high performance, variable speed AC controller. It provides either closed loop flux- vector control operation (FVC) with speed feedback provided by an encoder or Sensorless vector control operation (SVC).

  • Page 84: Braking Unit

    1 - REGULATOR, OVERVIEW Regulator Options The operating and application features of the GV3000/SE units can be enlarged with various options. Operator Interface Module OIM The OIM allows you to: • Access and change drive parameters, which tune the drive, scale the inputs and outputs, program drive limits, and configure remote interfaces •...
  • Page 85 2 - USE OF THE OPERATORS MANUAL Structure of the Documentation The handbook is summed up of the two instruction manuals: • Manual GV3000/SE Power Units • Manual GV3000/SE Regulator A complete GV3000/SE documentation will contain the following manuals: Manuals Number GV3000/SE Power Units 49'1327...
  • Page 86 2 - 2 GV3000/SE 49'1329 e...
  • Page 87 3 - USING THE GV3000/SE KEYPAD/DISPLAY Overview The operator's station KEYPAD is an user's tool to Display various drive status and technical data (as frequency, voltage, current, power, etc.), Program parameter values, either viewing only, or changing values, Fault handling, either clearing faults or looking at error log,...
  • Page 88 3 - USING THE GV3000/SE KEYPAD/DISPLAY The AUTO/MAN key is used to switch between the manual speed reference from the AUTO keypad and the auto reference based on the selected control source. See the description of the AUTO LED for more information.
  • Page 89 3 - USING THE GV3000/SE KEYPAD/DISPLAY Status-Display : All LED's in vertical row from 'RUNNING' at top to 'PROGRAM' at bottom, and 'Password' display drive status. ! RUNNING: Output power is being applied to the motor. ! REMOTE: The drive is being controlled (i.e., START, RUN/JOG, FORWARD/ REVERSE, Speed Reference) from a source other than the keypad.
  • Page 90 3 - USING THE GV3000/SE KEYPAD/DISPLAY Program Mode To View or Change Parameters in the First Menu List (General Parameters P.000 - P.006) Action Display / Notes To enter PROGRAM mode: Display shows 'P.---' (or the last active parameter Press the PROGRAM key group or 'Err") and the PROGRAM LED is lit.
  • Page 91 3 - USING THE GV3000/SE KEYPAD/DISPLAY Programming Enable / Disable Programming of parameters can be disabled by accessing Parameter P.051 "Programming Disable". Note: Similar to a hardware ON/OFF switch, you need to repeat the following steps to then "re-enable" programming. If the display indicates ‘LU’ fault, the programming of parameters is inhibited.
  • Page 92 3 - USING THE GV3000/SE KEYPAD/DISPLAY MONITOR modes Press the PROGRAM key until the PROGRAM LED distinguishes. To Select a MONITOR mode: Note: If you have just powered up, you are already in the MONITOR mode. One of the LED's SPEED to TORQUE is ON (last mode before powering down is restored), and the PROGRAM LED is OFF.
  • Page 93 3 - USING THE GV3000/SE KEYPAD/DISPLAY Reset Fault: An error may be reset by pressing the STOP/RESET key while that error is flashing. (This will not clear an individual error from the log. Only the total error log can be cleared.) Reset the flashing fault: Press the STOP/RESET key.
  • Page 94 3 - 8 GV3000/SE 49'1329 e...

  • Page 95: General Parameters, Description

    4 - GENERAL PARAMETERS, DESCRIPTION Introduction to Parameters The GV3000/SE software allows access to many parameters that are adjustable by using the keypad. The factory preset values will suit a wide range of applications. To configure the controller for a specific application, you must bring up each appropriate parameter on the display and adjust as necessary.
  • Page 96 4 - GENERAL PARAMETERS, DESCRIPTION Reference Circuit Block Diagram Figure 4-1: Regulator Reference Diagram 4 - 2 GV3000/SE 49'1329 e...
  • Page 97 Terminal strip (P.000=rE) MAN selected Local keypad/display or OIM Option port (P.000=OP) AUTO selected Network MAN selected Local keypad/display or OIM Serial port (P.000=SErL) AUTO selected Terminal strip MAN selected Local keypad/display or OIM 49'1329 e GV3000/SE 4 - 3...
  • Page 98 - or, if a deceleration time faster than the non-trip value is required, replace the power unit with one with an optional internal Dynamic Braking Unit or add an external Dynamic Braking Unit, set Dynamic Braking Usage (H.017) to 1 or 5. 4 - 4 GV3000/SE 49'1329 e...
  • Page 99 130% of Maximum Speed (P.004). Note: When changing Maximum Speed (P.004) value, also rescale the Speed Display Scaling (P.028) parameter to the same value so the RPM monitor mode corresponds to maximum speed. 49'1329 e GV3000/SE 4 - 5...
  • Page 100 100% of Motor Nameplate Amps (H.002). When the output current attempts to exceed the preset current limit, the output voltage and frequency will be lowered as the GV3000/SE drive reduces output current. Vector: Current limit is a value in percentage of Motor Nameplate Amps (U.004).
  • Page 101 6. Second Menu List parameters can now be accessed and modified. Note that the password must be re-entered to disable the access to the Second Menu list. The last state when the controller is powered down will remain when powered back up. 49'1329 e GV3000/SE 4 - 7...
  • Page 102 START contact is closed. Stay clear of rotating machinery. Failure to observe this precaution could result in bodily injury. The GV3000/SE drive provides multiple configurations of digital inputs 6,7, and 8 on the terminal strip. This parameter determines how these inputs are used.
  • Page 103 0. You must change P.007 to some value other than 0 in order to change P.008 to some value other than 0. See table 4-1 and the selection example in the P.008 parameter description. For use with RMI option card refer to RMI-Manual 49’1330 49'1329 e GV3000/SE 4 - 9...
  • Page 104 • Next select the value for P.007 using table 4-1. Following the column down under P.008, selections the acceptable selections for P.007 are 4,5,6, 7 or 12. For use with RMI option card refer to RMI-Manual 49’1330 4 - 10 GV3000/SE 49'1329 e...
  • Page 105 Speed 1 (P.031) as reference on signal loss. 12 = 0 to 10 VDC. Start and stop the drive based on Jumper J4 on pins analog input value. (P.000 must be set to rE.) 2 and 3 49'1329 e GV3000/SE 4 - 11...
  • Page 106 (selections 4 and 5), or an alarm (selections 8 through 11) if the input falls below 2 mA. If P.011 = 8 or 9, the drive continues to run using the value of the analog input 4 to 5 seconds prior to the loss detection. 4 - 12 GV3000/SE 49'1329 e...
  • Page 107 - For setting of jumper J17 at regulator card refer to Section 3 of manual 49'1327. In V/Hz control, signals are updated every 500 ms. In Vector control, all signals are updated every 5.0 ms 49'1329 e GV3000/SE 4 - 13...
  • Page 108 For an application using an output contactor, you can obtain a 0.5 second delay between start assertion and the generation of motor voltage by setting P.013 to 1. The delay will provide time for the contactor to close before motor voltage is generated. 4 - 14 GV3000/SE 49'1329 e...
  • Page 109 See Figure 4-4. A value of 1.0 corresponds with 1% gain. Gain P.016 Draw Speed Ref. Selected Speed Ref. Limit Block Gain + / - P.015 Trim Selected P.014 Trim Ref. Figure 4-4. Draw and Trim Gain. 49'1329 e GV3000/SE 4 - 15...
  • Page 110 (P.025 =1). The time the motor takes to make any speed decrease (except a coast-to-rest stop) is directly proportional to the value in this parameter. This parameter does not apply if Jog is selected. 4 - 16 GV3000/SE 49'1329 e...
  • Page 111 RPM / Hz variable S-shape: 0 to 50% Max. Speed Vector: 100% - (2xS1) V/Hz: Time Acceleration Time Deceleration Time Figure 4-5. S-Curve Acceleration and Deceleration. Max. Speed : Use P.004 (V/Hz), U.017 (Vector) 49'1329 e GV3000/SE 4 - 17...
  • Page 112 Motor Top Speed (U.017) to zero speed in jog mode. The time the motor takes to make any speed decrease (except a coast-to-rest stop) is directly proportional to the value in this parameter. 4 - 18 GV3000/SE 49'1329 e...
  • Page 113 When the MOP function is set and then disabled by using parameter P.008 (Terminal Strip Speed Reference Source), the last value in effect prior to the MOP being disabled will be retained. 49'1329 e GV3000/SE 4 - 19...
  • Page 114 (P.022). Note that when the START input from the selected control source is released (unasserted), the motor will ramp down in speed regardless of the value in P.025 4 - 20 GV3000/SE 49'1329 e...
  • Page 115 V/Hz or SVC regulation, setting H.016 (Sync Mode Select) or U.031 (SVC Sync Direction) to any value but ‘F’ may cause the motor to operate in the reverse direction briefly regardless of the setting in P.027. 49'1329 e GV3000/SE 4 - 21...
  • Page 116 P.029 Elapsed Time Meter Output Description: This parameter sets parameter P.029 (Elapsed Time Meter) and the error log clock to zero. This parameter is set to OFF after the reset operation is carried out. 4 - 22 GV3000/SE 49'1329 e...
  • Page 117 (EL will be displayed). If the encoder fails, loss will be detected down to 1 RPM. If only one of the quadrature feedback wires is disconnected, loss may not be detected below 15 RPM. 49'1329 e GV3000/SE 4 - 23...
  • Page 118 For Vector regulation, the drive trips after 60 seconds at 150% of Motor Nameplate Amps (U.004) and will display fault code OL. The overload current amount is automatically calculated by the GV3000/SE software based on the Motor Nameplate Amps (U.004).
  • Page 119 1 second from maximum speed to rest. During a line voltage dip, the controller has enough energy stored to provide the supply for the regulator for a time period depending on load consumption of the drive (DC bus voltage maintained). 49'1329 e GV3000/SE 4 - 25...
  • Page 120 "Ar30...Ar29...Ar28..Ar01...Ar00" If during this countdown, the user presses the keypad STOP/RESET key, or asserts the fault reset from the selected control source, the auto-reset countdown will stop, and all faults will be reset. 4 - 26 GV3000/SE 49'1329 e...

  • Page 121: Vector Mode Regulation

    You program the drive for FVC by first selecting UEC in parameter U.048, and then selecting the PPR value of the encoder in parameter U.001. 49'1329 e GV3000/SE 4 - 27...
  • Page 122 (with exception of P.048 and P.049) according to Country Defaults (P.049) and V/Hz or Vector Mode P.048). After the par. values have been restored, P.050 will automatically be reset to OFF. 4 - 28 GV3000/SE 49'1329 e...
  • Page 123 OIM/CS3000 (SErL) Inactive Active Note that if P.000 = rE, but the REMOTE/LOCAL switch at terminal 17 is set for LOCAL (closed), the AUTO/MAN key is active even if P.052 is set to ON. 49'1329 e GV3000/SE 4 - 29...
  • Page 124 AUTO to MANUAL. Failure to observe this precaution may result in damage to, or destruction of, the equipment. Refer to chapter 3 for more information on the AUTO/MAN key and the AUTO LED. 4 - 30 GV3000/SE 49'1329 e...
  • Page 125 When P.054 is set to ON, and the above requirements are met, the drive applies output power to the motor when the start input is asserted. 49'1329 e GV3000/SE 4 - 31...
  • Page 126 STOP key on the keypad/display will require a subsequent off-state to on-state transition on the analog input to restart the drive. Regardless of the value in P.054 (Level Sense Start Enable), if the analog input is in the off state, the drive will stop and remain stopped. 4 - 32 GV3000/SE 49'1329 e...
  • Page 127 This parameter cannot be written to the drive by the network master. Refer to the appropriate Network Communication Option Board manual: InterBus Network Communication 49’1333 Profibus DP Network Communication 49’1355 AutoMax Network Communication D2-3308 DeviceNet Network Communication MAN0096-03 ControlNet Network Communication D2-3390 49'1329 e GV3000/SE 4 - 33...
  • Page 128 (P.000 = OP). For Parameter description refer to the appropriate Network Communication Option Board manual: InterBus Network Communication 49’1333 Profibus DP Network Communication 49’1355 AutoMax Network Communication D2-3308 DeviceNet Network Communication MAN0096-03 ControlNet Network Communication D2-3390 4 - 34 GV3000/SE 49'1329 e...
  • Page 129 1.15. 1.vvv = RMI Option 2.103 = AutoMax network Option, 2.100 = InterBus network Option, 2.11v = DeviceNet network Option, 2.7vv = Profibus network Option, 5.vvv = ControlNet network Option 49'1329 e GV3000/SE 4 - 35...
  • Page 130 Network Output Register 1 Network Output Register 2 P.068 0 = Output power Network Output Register 3 factor Network Output Register 4 P.069 0 = Encoder counter (x 4) Signal Selection for Network Output Registers 4 - 36 GV3000/SE 49'1329 e...
  • Page 131 The start threshold ranges from 0 to 2000 and defaults to 30, which corresponds to 0.33 VDC (nominally) when the Power Module is identified (P.998/P.999). Note that the default threshold values are not restored when P.050 (Restore Defaults) is set to ON. 49'1329 e GV3000/SE 4 - 37...

  • Page 132: Output Current Ratings

    Software Version Number Parameter Range: N/A, Regulator Board dependent Default Setting: Parameter Type: Output (read only) Refer to: Description: The parameter displays the software version number. The value is not adjustable by the user. 4 - 38 GV3000/SE 49'1329 e...
  • Page 133 It is displayed in the format v.nnn where represents the drive's Line Input Voltage rating (2 = 230V, 3 or 4 = 400-460V, 5 = 575V), and - nnn represents Power Unit’s horse power (with Overload Capability). 49'1329 e GV3000/SE 4 - 39...
  • Page 134 4 - 40 GV3000/SE 49'1329 e...
  • Page 135 The following parameters with this warning sign are safety relevant and must be adjusted by a qualified person who understands the significance of setting them accurately. Failure to observe this precaution could result in bodily injury. 49'1329 e GV3000/SE 5 - 1...
  • Page 136 5 - V/HZ REGULATION MODE V/Hz Regulation Overview Diagram Figure 5-1: 5 - 2 GV3000/SE 49'1329 e...
  • Page 137 CAUTION: This parameter must not exceed the rated amps found on the motor nameplate. Excess heating of the motor could result if this is not done. Failure to observe this precaution could result in damage to, or destruction of the equipment. 49'1329 e GV3000/SE 5 - 3...
  • Page 138 H.003>0 settings are recommended, on - Current Limit (P.005) requested below value of Motor Nameplate Amps (H.002). Consider the application limits described at Current Limit (P.005). - Multi-motor applications to compensate for higher IR-drop of lower Hp motors. 5 - 4 GV3000/SE 49'1329 e...
  • Page 139 DC Braking Time (H.008). NOTE: This function will not provide holding torque as a mechanical brake. D-C-braking is only operative when Stop Mode Selection (P.025) is set to 1 (Ramp to rest stop). 49'1329 e GV3000/SE 5 - 5...
  • Page 140 Braking Start Frequency (H.006). The braking period ends after the programmed time regardless of the actual motor speed. The value should be set to a level that avoids activation at rest. Refer also to description Section 5 of this manual, ‘Final Adjustment’, point 5. 5 - 6 GV3000/SE 49'1329 e...
  • Page 141 H.011, H.012, and H.014. The avoided frequency range is: (Avoidance freq. midpoint 'n' - freq. band 'n'/2) < range < (avoidance freq. midpoint 'n' + freq. band 'n'/2) where n = 1, 2, or 3. 49'1329 e GV3000/SE 5 - 7...
  • Page 142 - the bus voltage is controlled externally to the regulator, for example with a Dynamic Braking Unit. The adjusted deceleration time is met. In case a high DC-bus voltage (HU) fault would occur, then the selected braking unit has not met the adjusted deceleration time (P.002). 5 - 8 GV3000/SE 49'1329 e...
  • Page 143 6 = Calculation result based on identification procedure measurements is out of range. Check causes of incorrect measurements, such as motor connections. Repeat procedure. Initial Setting: Type: Output parameter. Refer to: Refer to section 7, Troubleshooting, how to access and read H.019. H.020 Identification Request. 49'1329 e GV3000/SE 5 - 9...
  • Page 144 Reset the fault, and then perform the procedure. If a fault or a stop command is detected, the procedure will abort. HId will be displayed if the procedure is aborted. Refer to Identification Result (H.019). 5 - 10 GV3000/SE 49'1329 e...
  • Page 145 WARNING: The user is responsible for ensuring that driven machinery, all drive- train mechanisms, and process line material are capable of safe operation at the overfrequency limit. Failure to observe this precaution could result in bodily injury. 49'1329 e GV3000/SE 5 - 11...
  • Page 146 15 minutes. This is necessary for forming the intermediate circuit capacitors. • Compare actual line input voltage with the H.021 adjustment and correct if the deviation is greater than 10%. • Switch the line voltage off. 5 - 12 GV3000/SE 49'1329 e...
  • Page 147 The procedure has to be activated after changing the value Motor Nameplate Volts (H.000), or changing the arrangement of motor(s) connected to the inverter, or after regulator board replacement. The procedure has to be activated with motor(s) being connected to controller and being at rest. 49'1329 e GV3000/SE 5 - 13...
  • Page 148 Note: If the Identification procedure aborts, and HId is displayed, refer to above chapter or Section 7 for troubleshooting. 3. Once the procedure 'V/Hz Identification' is completed, parameter H.020 is set automatically to 'OFF' and the display shows '0.00', the result can be checked as the value in H.019. 5 - 14 GV3000/SE 49'1329 e...
  • Page 149 Make sure the correct V/Hz curve (H.018) has been selected for the application. 10. Input Power/Snubber Configuration (H.017) has to be set to 1 or 5, if the Dynamic Braking Unit option has been installed. 49'1329 e GV3000/SE 5 - 15...
  • Page 150 • Make a note of final parameter settings in copies of tables in Section 8. • Eventually disable Parameter Programming (P.051). • Replace the controller cover (if removed) and secure. • Eventually turn OFF, lock out and tag power to the controller. 5 - 16 GV3000/SE 49'1329 e...
  • Page 151 6 - VECTOR REGULATION MODE Vector Regulation Mode The GV3000/SE is a digital AC controller using closed loop vector control (Refer to Figures 6-1a,b,c). Vector control offers the same dynamic performance to an AC motor as that achieved with a DC motor.
  • Page 152 6 - VECTOR REGULATION MODE Figure 6-1a: Vector Regulator Speed Loop and Regulator Terminal Board Analog Input 6 - 2 GV3000/SE 49'1329 e...
  • Page 153 6 - VECTOR REGULATION MODE Figure 6-1b: Vector Regulator Speed PI and Iq Reference Limit Selection 49'1329 e GV3000/SE 6 - 3...
  • Page 154 6 - VECTOR REGULATION MODE Figure 6-1c: Outer Control Loop Block Diagram 6 - 4 GV3000/SE 49'1329 e...
  • Page 155 • If the speed reference is used as the torque reference, the % torque is calculated as: speed value * 150 = value used as torque reference U.017 (Top Speed) This assumes that P.028 = U.017 A torque reference value of 4095 corresponds to 150% torque. 49'1329 e GV3000/SE 6 - 5...
  • Page 156 SVC. Refer also to the following parameters which specifically support SVC: • U.022 Motor Nameplate Horsepower • U.023 Low Bus Fault Avoidance Enable • U.030 SVC Slip Adjust • U.031 SVC Sync Direction • U.032 SVC Flux Current Regulator Gain 6 - 6 GV3000/SE 49'1329 e...
  • Page 157 1350 - 1498 1620 - 1798 0900 - 0999 1080 - 1198 0675 - 0749 0810 - 0899 If you change this parameter after performing self-tuning using parameter U.008, you must repeat the self-tuning procedure. 49'1329 e GV3000/SE 6 - 7...
  • Page 158 If you change this parameter after performing self-tuning using parameter U.008, you must repeat the self-tuning procedure. Note that the Power Module’s Current Limit value (P.005) scales to the value entered in U.004 to assure drive and motor coordination. 6 - 8 GV3000/SE 49'1329 e...
  • Page 159 − If the value is too low relative to the true Nominal Motor RPM, the loaded drive may not produce expected torque. (U.007 Motor Nominal Voltage will not be reached at U.016 Field Weakening Start RPM). 49'1329 e GV3000/SE 6 - 9...
  • Page 160 This includes any shaft- coupled devices such as reducers, belts, or brakes. Failure to observe this precaution could result in damage to, or destruction of, the equipment. 6 - 10 GV3000/SE 49'1329 e...
  • Page 161 U.008.. Normally, self-tuning should be successful and U.009 value will be 0. SF will be displayed with a fault entry in the error log showing the cause(s) of the fault(s) for any values of 1 through 7. U.010, U.011 Reserved for Later Use 49'1329 e GV3000/SE 6 - 11...
  • Page 162 If the gain is set too high, the drive will become more susceptible to overcurrent trips and/or instability. Decreasing the gain will help to increase stability. This parameter is not used when the drive is programmed for SVC operation. 6 - 12 GV3000/SE 49'1329 e...
  • Page 163 As the maximum field weakening range (U.005/U.017) is 1:4, the highest setting of U.017 is four times the synchronous speed: Top speed = U.002 U.002 For a 4-pole motor with a nameplate base frequency of 60Hz: U.003 Top speed = = 7200 RPM U.002 49'1329 e GV3000/SE 6 - 13...
  • Page 164 Flux Current Regulator Integral Gain Adjustment Range: 40.0 to 628.0 radians/second Default Setting: 50.0 Parameter Type: Tunable (at rest or during operation) Refer to: U.019 Flux Current Regulator Proportional Gain Description: As above for U.019. 6 - 14 GV3000/SE 49'1329 e...
  • Page 165 U.003 Motor Nameplate Base Frequency U.004 Motor Nameplate Amps U.005 Motor Nameplate RPM U.006 Magnetizing Current U.007 Motor Nameplate Volts Description: This parameter identifies the motor horsepower as it appears on the motor nameplate.. 49'1329 e GV3000/SE 6 - 15...
  • Page 166 Set this parameter to OFF if a dynamic braking unit is connected to the drive. For SVC operation, drive speed may increase as much as 5% above the speed reference in an attempt to decrease the DC bus voltage level. 6 - 16 GV3000/SE 49'1329 e...
  • Page 167 Note that if the selected torque reference is not the speed loop output, then the inertia compensation circuit does not apply. Refer to the speed loop block diagram Figure 6-1a. 49'1329 e GV3000/SE 6 - 17...
  • Page 168 P.027. Stay clear of rotating machinery. Failure to observe this precaution could result in bodily injury. Note that when Forward/Reverse Configuration (P.027) is set to 1, setting this parameter to r, Fr, or rF may still cause the motor to operate in the reverse direction. 6 - 18 GV3000/SE 49'1329 e...
  • Page 169 Tunable (at rest or during operation) Description: This parameter selects whether the OCL feedback lead/lag block will operate as a lead/lag, a lag/lead, or a null function (bypassed). See Figure 6-1c for the outer control loop block diagram. 49'1329 e GV3000/SE 6 - 19...
  • Page 170 Parameter Type: Tunable (at rest or during operation) Description: This parameter specifies the gain to be applied to the reference entering the outer control loop. See Figure 6-1c for the outer control loop block diagram. 6 - 20 GV3000/SE 49'1329 e...
  • Page 171 This parameter specifies the amount of control the outer control loop output signal has on the speed loop reference. It represents a percentage of Top Speed (U.017). See Figure 6-1c for the outer control loop block diagram. 49'1329 e GV3000/SE 6 - 21...
  • Page 172 This parameter limits the control the outer control loop has on the speed reference during line start. OCL trim range OCL Prop Trim Enable (U.047) (U.048) OCL output (to speed loop Top_spd block diagram) Speed ref S-curve block Mult output Figure 6-2: Outer Control Loop Proportional Trim 6 - 22 GV3000/SE 49'1329 e...
  • Page 173 15 minutes. This is necessary for forming the intermediate circuit capacitors. • Compare actual AC-line input voltage with the U.018 adjustment and correct if the tolerance is higher than 5%. • Switch the line voltage off. 49'1329 e GV3000/SE 6 - 23...
  • Page 174 Important: Self-Tuning can only be run on motors with a base frequency of less than or equal to 60 Hz. 6 - 24 GV3000/SE 49'1329 e...
  • Page 175 The controller will ramp up to value U.017 Motor Top Speed, and perform Self-Tune calculations. Important: If Self-Tune aborts, and "SF" is displayed during Self-Tune, refer to Section 7 for a complete action chart for troubleshooting. 49'1329 e GV3000/SE 6 - 25...
  • Page 176 Cold motor: U.005 is correct, if motor voltage drops to 95% of noted no load voltage at motor nominal current. If motor is loaded to X% nominal motor current, the correct factor Y of motor voltage change is: Y = 95% * (X%*I ) / (I no-load no-load 6 - 26 GV3000/SE 49'1329 e...
  • Page 177 <= 37 kW 75 kW 132 kW Special tuning Further speed loop tuning is required, if • the load inertia is larger than twice the motor's inertia. • a higher speed loop response is required. 49'1329 e GV3000/SE 6 - 27...
  • Page 178 • Make a note of final parameter settings in copies of tables in Section 8. • Eventually disable Parameter Programming (P.051). • Eventually turn OFF, lock out and tag power to the controller. • Replace the controller cover (if removed) and secure. 6 - 28 GV3000/SE 49'1329 e...
  • Page 179 Fault Codes' and 'Access Error Log Time Stamp'. Use the following Fault Code table to obtain information regarding rectifying faults if errors occur. Further useful information can be obtained by contacting your nearest ROCKWELL AUTOMATION office by phone, telex or fax. 49'1329 e GV3000/SE 7 - 1...

  • Page 180: Trouble Shooting Using Error Codes

    All the entries in the error log and the day and time data are retained if power is lost. See section 3 for how to clear the error log and access error time stamp. 7 - 2 GV3000/SE 49'1329 e...
  • Page 181 Identifying Alarm Codes and Recovering GV3000/SE drive alarm codes are shown in Table 7.1. Note that the alarm code will only be displayed for as long as the problem exists. Once the problem has been corrected, the alarm code will disappear from the display.
  • Page 182 GV3000/SE drive fault codes are shown in Table 7.2. To clear a single fault that has occurred so that the drive can be started again, correct any problems indicated by the fault code and press the STOP/RESET key on the keypad, or assert the fault reset from the selected control source (P.000).
  • Page 183 If H.016 ON, check motor size versus P/U size, is too high. Motor is too small. recheck setting of P.005 (too high). Drive Overtemperature Controller internal temperature Check controller ambient temperature, cooling fan, exceeded specified limit. minimum clearances around controller. 49'1329 e GV3000/SE 7 - 5...
  • Page 184 Check connection cable and PC communication port between Regulator/PC/OIM cable, PC or OIM set up. communication port set up Spurious host PC comm Regulator board failure. Replace Regulator board. interrupt Asymmetrical Bus charge Bad power module. Consult ROCKWELL AUTOMATION. 7 - 6 GV3000/SE 49'1329 e...
  • Page 185 DC Bus voltage out of range If the line voltage is within limits, contact ROCKWELL AUTOMATION. Disconnect load from motor. U.009 = 7 Current limit exceeded Check that parameters U.002 (Motor Poles), U.003 (Motor Base Frequency), U.004 (Motor Nameplate Amps), and U.005 (Motor Nameplate RPM) are set correctly. 49'1329 e GV3000/SE 7 - 7...
  • Page 186 Inverter internal wiring, feedback devices (current sensors). Repeat procedure. H.019 = 6 Calculation result based upon Check ev. causes for incorrect measurements, motor Ident. procedure connections, Reset and repeat procedure measurements are out of range 7 - 8 GV3000/SE 49'1329 e...
  • Page 187 Manual for more information. Power Module Interface card connections Check wiring connections between interface card Identification problem to power module incorrect or (PIS or PIP) and power module; replace interface loose. Interface card card. defective. 49'1329 e GV3000/SE 7 - 9...
  • Page 188 7 - 10 GV3000/SE 49'1329 e...

  • Page 189: Parameter Quick Reference Guide

    8 - PARAMETER QUICK REFERENCE GUIDE GV3000/SE Regulator, General Parameters (P.xxx) * = Parameter tuneable at drive stopped or running; all others adjust with drive stopped. Para- Description Selection / Adjustment Range EUr-Init. Actual meter Setting Setting Control Source LOCL - Local keypad/display P.000...
  • Page 190 8 - PARAMETER QUICK REFERENCE GUIDE GV3000/SE Regulator, General Parameters (P.xxx) (continued) * = Parameter tuneable at drive stopped or running; all others adjust with drive stopped. EUr-Init. Actual Para- Description Selection / Adjustment Range Setting Setting meter 0 = state of active faults (IET) P.013...
  • Page 191 8 - PARAMETER QUICK REFERENCE GUIDE GV3000/SE Regulator, General Parameters (P.xxx) (continued) * = Parameter tuneable at drive stopped or running; all others adjust with drive stopped. N/A = not available EUr-Init. Actual Para- Description Selection / Adjustment Range Setting...
  • Page 192 8 - PARAMETER QUICK REFERENCE GUIDE GV3000/SE Regulator, General Parameters (P.xxx) (continued) * = Parameter tuneable at drive stopped or running; all others adjust with drive stopped. N/A = not available EUr-Init. Actual Para- Description Selection / Adjustment Range Setting...
  • Page 193 8 - PARAMETER QUICK REFERENCE GUIDE GV3000/SE Regulator, V/Hz Mode Parameters (H.xxx) * = Parameter tuneable at drive stopped or running; all others adjust with drive stopped. N/A = not available EUr-Init. Actual Para- Description Selection / Adjustment Range Setting...
  • Page 194 8 - PARAMETER QUICK REFERENCE GUIDE GV3000/SE Regulator, Vector Mode Parameters (U.xxx) * = Parameter tunable at drive stopped or running; all others adjust with drive stopped. N/A = not available Para- Description Selection / Adjustment Range EUr-Init. Actual Setting...
  • Page 195 8 - PARAMETER QUICK REFERENCE GUIDE GV3000/SE Regulator, Vector Mode Parameters (U.xxx)(continued) * = Parameter tunable at drive stopped or running; all others adjust with drive stopped. N/A = not available Para- Description Selection / Adjustment Range EUr-Init. Actual Setting...
  • Page 196 8 - 8 GV3000/SE 49'1329 e...
  • Page 198 Wherever you need us, Rockwell Automation brings together leading brands in industrial automation including Allen-Bradley controls, Reliance Electric power transmission products, Dodge mechanical power transmission components, and Rockwell Software. Rockwell Automation's unique, flexible approach to helping customers achieve a competitive advantage is supported by thousands of authorized partners, distributors and system integrators around the world.

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