CircuPool Universal Series Manual

CircuPool Universal Series Manual

Electronic chlorine generator
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U n i v e r s a l S e r i e s
Electronic Chlorine Generator

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Summary of Contents for CircuPool Universal Series

  • Page 1 U n i v e r s a l S e r i e s Electronic Chlorine Generator...
  • Page 2 Save all instructions.  WARNING: Follow all aspects of local and National Electrical Code(s) when installing the CircuPool Universal Series. Disconnect all electrical power during installation & service.  WARNING: To reduce the risk of injury, do not permit children to operate this device.
  • Page 3  When replacing the cell, only use replacement cells having a label that clearly states that it is the replacement for this Universal Series / Si Series model.  Proper pool chemistry must be maintained at all times. For outdoor pools, chlorine residuals can be protected from destruction by sunlight by addition of stabilizer (cyanuric acid).
  • Page 4: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION GETTING STARTED SYSTEM OVERVIEW WATER CHEMISTRY & SALT LEVELS Preparing the Pool Water Ideal Salt Level & Pool Size Adding Salt Ideal Water Chemistry Levels OPERATION How it Works Initial Start Up General Operation Using the Control Module MAINTENANCE Expected Maintenance Cleaning the Electrolytic Cell...
  • Page 5: Introduction

    Electronic Chlorine Generator. CircuPool’s high performance systems offer escape from the routine of manual pool chlorination and sanitization. The Universal Series uses a low level of salt in the pool water to continuously create free chlorine, killing bacteria and algae in the water and helping to maintain a sparkling clean pool.
  • Page 6: System Overview

    SYSTEM OVERVIEW There are three main components to your CircuPool Universal Series system: the Control Module, the Electrolytic Cell, and the Flow Switch. Control Module: This component supplies power to the cell and allows you to customize the system's operation in order to meet your pool's unique needs.
  • Page 7: Water Chemistry & Salt Levels

    It is important that the pool's water chemistry is balanced before the Universal Series is powered on and used. In order for the system to be able to work, there must be a minimum level of salt in the pool water, see “Salt Levels”...
  • Page 8: Adding Salt

    (the Universal Series is to remain off during this time period). Do not throw the salt bag into the water as chemicals and inks on the bag can interfere with water balance.
  • Page 9 anti-caking agents (Sodium Ferrocyanide, also known as YPS or Yellow Prussiate of Soda) that could cause discoloration of fittings and surface finishes in pool. Do not use Calcium Chloride as a source of salt. Do not use Rock Salt; insoluble impurities mixed with the rock salt can shorten the life of the unit.
  • Page 10: Ideal Water Chemistry Levels

    Ideal Water Chemistry Levels It is important to maintain these chemistry levels in order to ensure that the pool can be enjoyed safely, to minimize the amount of effort required to sanitize the water, and to prevent corrosion or scaling. The only unique requirement for a pool with a chlorine generator is the low level of salt (salinity) to be maintained in the water.
  • Page 11 Langelier Saturation Index A calculated number used to predict the calcium carbonate stability of water. If the index is higher than +0.2, it can cause quick and excessive calcium scaling on the salt cell. If the index is lower than -0.2, it can cause the water to be corrosive and damaging to metals and minerals in the water, such as the titanium inside the Cell.
  • Page 12: Operation

    OPERATION How it works Think of the Universal Series as a chlorine generator; set it to create a steady supply of chlorine for the pool, instead of buying and adding chlorine by hand. How it works: Using electrolysis, it creates chlorine from the salt molecules (NaCL) in your water in order to sanitize your pool.
  • Page 13: General Operation

    Once set for the pool’s current needs, it should only take minor adjustments throughout the season. General Operation By familiarizing yourself with the operation of the Universal Series, you can achieve the maximum performance for your pool. There are typically three factors that you can control which directly contribute to...
  • Page 14: Using The Control Module

    SWITCH POSITIONS: •Auto: Normally, this switch should be left in the “Auto” position. In this position the Universal Series will produce sanitizer according to the percentage chosen by the "Output Adjustment Dial". •On: This position turns on the Super Chlor feature, for when a larger amount of sanitizer is temporarily needed to contend with high bather loads, heavy rainfall, or cloudy water conditions.
  • Page 15 • Remote: The part is controlled by a remote control system. • No Flow: This LED is illuminated when the Flow Switch has detected no flow. This causes the Cell to stop generating chlorine. A flashing LED indicates that the flow is restored, but there will be a 60 second delay before generation is reestablished.
  • Page 16 SYSTEM STATUS BUTTON: Press sequentially to cycle through the following information on the LCD Display. 1. Pool temperature (xx degrees Fahrenheit or Celsius) 2. Cell voltage (typically 21.0 to 27.0 volts when chlorine is being generated, otherwise 16-31V) 3. Cell current (typically 2.50 to 7.80 amps when chlorine is being generated, otherwise 0 amps during normal rest cycles, a hyphen preceding number indicates normal polarity reversal.) 4.
  • Page 17: Maintenance Expected Maintenance

    MAINTENANCE Expected Maintenance After the system has run for a time, your cell will eventually need to be cleaned due to natural mineral scaling. The system will notify you of this by turning on the “Cell Maint.” light. When illuminated, follow the cleaning instructions below under "Cleaning the Electrolytic Cell".
  • Page 18: General Maintenance

    To clean the Cell of mineral buildup: 1) Attach Cleaning Cap or Cleaning Stand (sold separately, available at www.circupool.com) and orient the Cell vertically. Place on the ground and stabilize so as to remain upright and prevent spilling. 2) In a separate bucket, mix one part muriatic acid into four parts water.
  • Page 19 When the titanium blades inside the Electrolytic Cell have reached the end of their lifespan, replacements are available so that the whole system does not have to be removed. Replacements are easily switched out. To ensure quality and value, only genuine CircuPool replacement parts may be used.
  • Page 20: Installation

    INSTALLATION IMPORTANT: If you haven’t already done so, it is important that the pool's water chemistry is balanced before the Universal Series is powered on and used. See pages 3 - 7 for more information. Overview Below are common installation configurations. Be sure to avoid any configuration that may potentially allow water to pass through the Flow Switch, but not the Cell (Configuration #4).
  • Page 21: Installing The Electrolytic Cell & Flow Switch

    Vertical Installation Kits are also available to minimize plumbing space required and increase ease of installation (sold separately, available at www.circupool.com). TIP: When gluing PVC, parts will slip in place easier once glue is applied. Be sure to apply firm, constant pressure between both glued parts for...
  • Page 22 Note: From the supplied components, select the plumbing fittings that match the existing pool plumbing size (1 ½” or 2”). Discard unneeded fittings. For installations using 1 ½" Cell Unions, you will also use 2"-to-1 ½" reducer bushings with flow switch. Be sure to note any new or additional measurements before cutting pipe.
  • Page 23: Installing The Control Module

    Power must be shut off at the circuit breaker before performing any wiring. Be sure to follow local and NEC/CEC electrical codes. The CircuPool Universal Series has been designed to easily wire into typical in-ground pool systems. To provide safe operation, the unit must be...
  • Page 24 Bonding: Universal A lug used for bonding is attached to the bottom of the Series Control Module. The Control Module must be bonded with an 8 AWG copper wire to the pool bonding system. Electrolytic Cell and Flow Switch Connections: The Cell and Flow Switch cables have easy plug-in connectors, which attach easily to the Control Module.
  • Page 25 Wiring (Continued) The Control Module comes with an un-terminated Power Cord (AC Input) which is typically connected to an external timer, which will turn the pump and Control Module on and off together. Have the Control Module wired to the load side of the timer by a qualified person. See the following diagram for typical wiring.
  • Page 26: Installation Checklist

    INSTALLATION CHECKLIST □ Cell Unions installed and glued into pipe work. □ Threaded Collars on either side of the Cell are hand tight. □ Flow Switch is installed and oriented properly. □ Control Module is affixed to wall and wired correctly. □...
  • Page 27: Voltage Conversion

    All service should only be attempted by a person with appropriate electrical skills, with all equipment disconnected from power. The Universal Series is shipped from the factory with a 240 VAC configuration unless specially ordered. If 120VAC is needed, move the internal jumpers as shown below.
  • Page 28: Helpful Hints

    Proper operation of the chlorine generator can be easily verified by checking the lights on the control panel. However, if the pool remains cloudy, or the chlorine residual tests low, then the chlorine being produced is being lost due to high chlorine demand or improper water conditions.
  • Page 29 Definitions: Algae Plant-like organisms which grow in water. Especially active in summer conditions, where chlorine disinfectant level is too low to destroy them. Algae may be green, brown, pink, or black (Black Spot) in color. Chlorine Demand The amount of chlorine that should be added to the water to provide proper bacteria and algae control.
  • Page 30: Troubleshooting

    TROUBLESHOOTING SCENARIO: POSSIBLE CAUSE: SUGGESTED ACTION: Low or no chlorine Insufficient Chlorine Increase Output Level. This is Output Level often required seasonally with residual in pool increasing temperatures. Insufficient run time Increase run time to at least 1 hour per 10° ambient temp. Heavy pool use, inclement Activate Super CL mode or weather, organic matter...
  • Page 31 Check operation of heater, or turn off until water temp is above 60°. hot or cold for operation Cell is dirty or clogged Clean Cell (see p.13). Damaged Cell or Cell cable Contact manufacturer. For more information or troubleshooting, visit www. circupool.com/help...
  • Page 32: Warranty

    Upon examination, the determination of the cause of failure shall be made solely by CircuPool Products. The date upon which the claim is submitted and an RMA is issued shall solely serve to determine at what point the claim falls within the schedule of warranty proration, in comparison with the original purchase date.
  • Page 33 G. Damage due to over-tightening of threaded components or excessive pressure or stress. The liability of CircuPool Products shall not exceed the repair or replacement of defective items or parts under the referenced limited warranty terms. There are no implied warranties of merchantability or fitness for a particular purpose that apply to this equipment.
  • Page 34 Universal Series Owner's Manual Notes:...
  • Page 36 For models: UL-25, UL-40...

This manual is also suitable for:

Universal ul-25Universal ul-40

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