ProMinent Sigma/3 Operating Instructions Manual
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ProMinent Sigma/3 Operating Instructions Manual

Diaphragm motor-driven metering pump sigma x control type
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Operating instructions
Diaphragm Motor-Driven Metering Pump
Sigma X Control type — Sigma/ 3 - S3Cb
EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part no. 982514
Original operating instructions (2006/42/EC)
BA SI 080 07/18 EN

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  • Page 1 Operating instructions Diaphragm Motor-Driven Metering Pump Sigma X Control type — Sigma/ 3 - S3Cb Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage.
  • Page 2 Supplemental directives Supplementary information Read the following supplementary information in its entirety! Should you already know this information, you will benefit more from referring to the operating instructions. The following are highlighted separately in the document: Enumerated lists Fig. 1: Please read! Handling instructions ð...

  • Page 3: Table Of Contents

    Table of contents Table of contents Identity code..................5 Safety Chapter................. 8 Storage, Transport and Unpacking..........12 Overview of equipment and control elements....... 13 4.1 Control elements..............15 4.2 Key functions................. 17 Functional description..............18 5.1 Pump..................18 5.2 Liquid end................19 5.3 Bleed valve and integrated relief valve ........
  • Page 4 Table of contents ‘Display’ ................60 9.5.4 ‘HMI logout’ ............... 60 9.5.5 ‘Diaphragm part number: XXXXXXX’ ........ 60 9.5.6 ‘Spare parts kit part number: XXXXXXX’ ......61 9.5.7 ‘Language’ ................61 Start up..................62 Operation..................66 11.1 Manual operation..............66 Maintenance..................

  • Page 5: Identity Code

    Identity code Identity code Sigma X Control type - Sigma/ 3 - S3Cb Product range S3Cb Power end type Main power end, diaphragm Type Capacity _ _ _ _ _ Performance data at maximum back pressure and type: refer to nameplate on the pump housing Dosing head material Polypropylene...
  • Page 6 Identity code Sigma X Control type - Sigma/ 3 - S3Cb Design with ProMinent ® logo without ProMinent logo ® Seal according to NEMA 4x Electric power supply 1-phase, 100-240 V, 50/60 Hz Cable and plug 2 m European 2 m Swiss...
  • Page 7 Identity code Sigma X Control type - Sigma/ 3 - S3Cb Metering monitor, dynamic, with access control HMI with Blue‐ tooth HMI with Wi-Fi Language German English Spanish French FPM = fluorine rubber ** Pump without HMI control unit *** Standard with tube nozzle in the bypass. Threaded connection on request.

  • Page 8: Safety Chapter

    EHEDG (www.ededg.org). Observe the general limitations with regard to viscosity limits, chem‐ ical resistance and density - see also the ProMinent Resistance List (in the Product Catalogue or at www.prominent.com)! All other uses or modifications are prohibited.
  • Page 9 Service Customer Service department refers to service technicians, who have received proven training and have been authorised by ProMinent or Pro‐ Maqua to work on the system.
  • Page 10 – Take into account the resistance of the wetted mate‐ rials and the ProMinent Resistance List when selecting the feed chemical - see the ProMinent Product Catalogue or visit ProMinent. CAUTION! Danger of personnel injury and material damage The use of untested third party parts can result in per‐...
  • Page 11 Safety Chapter CAUTION! Danger from incorrectly operated or inadequately main‐ tained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance. – Ensure that the pump is accessible at all times. – Adhere to the maintenance intervals. WARNING! An on/off switch may not be fitted on the pump, dependent on the identity code and installation.

  • Page 12: Storage, Transport And Unpacking

    The "Decontamination Declaration Form" can be found at www.prominent.com. WARNING! Slings can tear ProMinent only supplies “non-reusable slings” in accord‐ ance with DIN EN 60005. They can tear with repeated use. – Destroy and remove the slings as soon as the pump has been lifted into its final position.

  • Page 13: Overview Of Equipment And Control Elements

    Overview of equipment and control elements Overview of equipment and control elements Overview of equipment P_SI_0191_SW Fig. 3: Overview of Sigma X - S3Cb equipment HMI control unit Frequency converter Drive unit Stroke length adjustment wheel Drive motor Liquid end Diaphragm rupture sensor Control elements P_SI_0088_SW_2...
  • Page 14 Overview of equipment and control elements P_SI_0180_SW Fig. 5: Control elements for HMI Sigma X Control type LCD screen [Menu] key Clickwheel [Priming] key [STOP/START] key [Back] key "Bluetooth active” display (blue) Fault indicator (red) Warning indicator (yellow) 10 Operating indicator (green) P_SI_0193_SW Fig.

  • Page 15: Control Elements

    Overview of equipment and control elements "Level switch" terminal "CAN bus" socket (external) LEDs (as Fig. 5) and CAN bus status LED (external) not shown Stroke length adjustment wheel 4.1 Control elements Use this overview to familiarise yourself with the keys and the other control elements on the pump! Pressure display, identifier and fault dis‐...
  • Page 16 Overview of equipment and control elements Tab. 1: Identifier and error displays: Identifier Meaning The pump is working or waiting for a starting signal. [STOP/START] key. The pump was manually stopped using the The pump was remotely stopped (Pause) - via the "External" socket. The pump was stopped by an error.

  • Page 17: Key Functions

    Overview of equipment and control elements The pump only shows the metering volume and the capacity in the calibrated state in l or l/h or in gal or gal/h. 4.2 Key functions Application In the continuous displays In the menu [Back] press Move back to the previous menu...

  • Page 18: Functional Description

    Functional description Functional description 5.1 Pump The metering pump is an oscillating diaphragm pump, the stroke length of which can be adjusted. An electric motor drives it. The slide rod transmits the stoke motion to the diaphragms. Illustration of the stroke movement The stroke movement of the displacement body is continuously detected and regulated so that the stroke is performed according to a previously set ‘Metering’...

  • Page 19: Liquid End

    Functional description With a priming optimised metering profile, the suction stroke is elongated as much as possible, which facilitates the precise and problem-free metering of viscous and gaseous media. Select this setting to minimise the NPSH value as well. P_SI_0104_SW 5.2 Liquid end The diaphragm (2) hermetically shuts off the pump volume of the dosing head (4) towards the outside.

  • Page 20: Multi-Layer Safety Diaphragm

    Functional description The integral relief valve can only protect the motor and the gear, and then only against impermissible positive pressure that is caused by the metering pump itself. It cannot protect the system against positive pres‐ sure. The integral relief valve works as a bleed valve as soon as the rotary dial (3) is turned to "open": The valve opens and the liquid end can be bled.

  • Page 21: Functions

    Functional description ‘Manual’ operating mode: The stroke rate is set manually on the control unit. ‘Batch’ operating mode This operating mode provides the option of working with large transfer fac‐ tors (up to 99,999). Metering can be triggered either by pressing the [Clickwheel] or by a pulse received via the "External control"...

  • Page 22: Options

    Functional description "Pause" function: The pump can be remotely stopped via the "External control" terminal. The "Pause" function only works via the "External con‐ trol" terminal. The following functions are triggered by a key press: "Stop" function: The pump can be stopped without disconnecting it from [STOP/START] .

  • Page 23: Led Displays

    Functional description 5.8.2 LED displays Pump device LEDs - see "Troubleshooting" chapter Fault indicator (red) The fault indicator lights up if the fluid level in the dosing tank falls below the second switching point of the level switch (20 mm residual filling level in the dosing tank).

  • Page 24: Assembly

    Assembly Assembly Compare the dimensions on the dimension sheet with those of the pump. Base WARNING! Danger of electric shock If water or other electrically conducting liquids penetrate into the drive housing, in any other manner than via the pump's suction connection, an electric shock may occur. –...
  • Page 25 Assembly Discharge valve Dosing head Suction valve Ensure there is sufficient free space (f) around the dosing head as well as the suction and discharge valve so that maintenance and repair work can be carried out on these components. P_MOZ_0017_SW Fig.

  • Page 26: Installation

    Installation Installation CAUTION! Danger of injury to personnel and material damage Disregard of technical data during installation may lead to personal injuries or damage to property. – Observe the technical data - refer to the "Technical data" chapter and, where applicable, the operating instructions for the accessories.
  • Page 27 Installation CAUTION! Suction problems are possible The valves may no longer close properly with feed chemicals with a particle size of greater than 0.3 mm. – Install a suitable filter in the suction line. CAUTION! Warning of the discharge line rupturing With a closed discharge line (e.g.
  • Page 28 P_SI_0021 grooved pump valves and ProMinent grooved Ä Further information on page 26 . Fig. 17: Moulded composite seals with inserts - see corrugated insert –...
  • Page 29 Installation Integral relief valve or integral bleeder valve WARNING! Product can be dangerously contaminated Only with "Physiologically safety with regard to wetted materials” version: If the integral bleed valve or the integral relief valve opens, the feed chemical comes into contact with phys‐ iologically harmful seals.

  • Page 30: Basic Installation Notes

    Installation CAUTION! Warning of leaks Feed chemical, which remains in the overflow line at the relief valve or bleeder valve, can attack the valve or cause it to leak – Route the overflow line with a continuous slope and moreover with the hose nozzle pointed downwards - see .

  • Page 31: Installation, Electrical

    Installation CAUTION! Hazardous feed chemicals can escape With hazardous feed chemicals: Hazardous feed chem‐ ical can leak out when using conventional bleeding pro‐ cedures with metering pumps. – Install a bleed line with a return into the storage tank. Shorten the return line so that it does not dip into the feed chemical in the storage tank.

  • Page 32: Control Connectors

    Only return the pump to service after an authorised repair. CAUTION! Use ProMinent cables to avoid unnecessary problems. What requires electrical installation? What requires electrical installation? Level switch Diaphragm rupture sensor, electrical (optional)
  • Page 33 Installation Only with flammable media: WARNING! Fire danger The electric diaphragm rupture sensor must stop the pump immediately after a diaphragm rupture and trigger an alarm. The pump must only be returned to Service once a new diaphragm has been fitted. 7.2.1.1 Relay 7.2.1.1.1...
  • Page 34 Installation 7.2.1.1.2 Fault indicating and pacing relay option The first switch is a relay. The pacing output is electrically-isolated by means of an optocoupler with a semiconductor switch. If another switching function is required, the pump can be reprogrammed ‘Relay’ menu. in the The relay can be retrofitted and is operational once it has been plugged into the relay board.
  • Page 35 Installation 7.2.1.1.3 Current output and fault indicating / pacing relay (24 V) The module can be retrofitted and operates once it is plugged into the module board. The variable to be signalled for the current output can be selected in the ‘ANALOGUE OUTPUT’...
  • Page 36 2 white / Contact External activation 4 brown / GND Pulse frequency, e.g. contact water meter, PLC etc. Function "External Contact" (ProMinent universal control wire) 3 blue / Analog 5-core 2 white / Contact External 1 brown / Pause activation...
  • Page 37 Installation Technical data "External control" Semi-conductor switch elements with a residual voltage of -0.7 V (e.g. transistors in open-collector circuits) or contacts (relays) can be used as input switch elements. P_BE_0014_SW Pin 1 = Pause input (activating func‐ Voltage with open contacts: approx.
  • Page 38 Installation Block diagram Sigma Control Inputs Outputs Pump, inside Empty signal 3 brown / Pause Level Warning 2 blue / Alarm sensor 1 black / GND VDE cable: 2 green / NC (fault alert) 1 brown / 5 V Fault indicating 1 white / NO Stroke 2 white / Cod.

  • Page 39: Hmi Operating Unit

    2 white / Contact External activation 4 brown / GND Pulse frequency, e.g. contact water meter, PLC etc. Function "External Contact" (ProMinent universal control wire) 3 blue / Analog 5-core 2 white / Contact External 1 brown / Pause activation...

  • Page 40: Pump, Power Supply

    Installation If the pump is operated without the HMI, the sealing cap supplied must be plugged into the CAN socket above the LEDs of the pump base. CAUTION! Risk of short circuit A short circuit may occur in the pump if liquid penetrates into the CAN socket.

  • Page 41: Other Units

    Installation CAUTION! Pump can be damaged The pump can only be stopped when running via an: – External cable [Stop] key. – Use a relay or a contactor if the pump is to be definitively actuated via the mains cable. However, take into account the pump’s starting current.

  • Page 42: Basic Set-Up Principles

    Basic set-up principles Basic set-up principles Please also refer to all the overviews covering – "Operating/set-up overview for Sigma X Control types" and "Operating menu for Sigma X Control types, complete" in the appendix and the "Overview of equipment and control elements" and "Control elements”...
  • Page 43 Basic set-up principles [] Menu. To complete the setting: press ‘Menu’ via the [Menu] Alternatively: wait 60 seconds or exit the ‘End’ . key or using Confirming an entry [Clickwheel] . Briefly press the ð The software switches to the next menu point or back to the menu and saves the entry.

  • Page 44: Checking Adjustable Variables

    Basic set-up principles To run through the figures again, if necessary (possibly because of an incorrect figure), when you get to the last figure press [Priming] again - see above Figure, point c). ð Now you can start from the beginning again. Confirming adjustable variables [Clickwheel] 1x.

  • Page 45: Set Up / 'Menu

    ‘Menu’ Set up / ‘Menu’ Set up / Please also refer to all overviews covering "Oper‐ – ating/set up overview" and "Operating menu for Sigma X Control type, complete" in the appendix and the "Overview of equipment” and “Control ele‐ ments”...

  • Page 46: Operating Mode

    ‘Menu’ Set up / ‘Settings’ menu generally includes these setting menus: ‘Manual’ ) 1 - The operating mode set (exception: ‘Metering’ ‘Calibrate’ ‘Inputs/outputs’ ‘System’ ‘Set time’ ‘Date’ ‘Operating mode’ 9.3.1 ‘Menu / Information è Settings è Operating mode è ...’ ‘Manual’...
  • Page 47 ‘Menu’ Set up / ‘Contact’ operating mode allows you to trigger individual strokes or a series of strokes. You can trigger the strokes via a pulse sent via the "External control" ter‐ minal. The purpose of this operating mode is to convert the incoming pulses into strokes with a step-down (fractions) or small step-up.
  • Page 48 ‘Menu’ Set up / Table of examples Factor Pulse (sequence) Number of strokes (sequence) Step-up* 99.99 99.99 1.50 1.50 (1 / 2) 1.25 1.25 (1 / 1 / 1 / 2) Step-down** 0.50 0.10 0.01 0.25 0.40 2.5 (3 / 2) (1 / 1) 0.75 1.33 (2 / 1 / 1)
  • Page 49 ‘Menu’ Set up / The secondary display "Signal current" indicates the incoming current. You can select 5 types of current signal processing: ‘0 - 20 mA’ ‘4 - 20 mA’ ‘Linear curve ’ ‘Lower side band’ ‘Upper side band’ ‘Standard’ ‘0 - 20 mA’...

  • Page 50: Metering

    ‘Menu’ Set up / Using this type of processing, you can control a metering pump using the current signal as shown in the diagram below. You can enter the curve ‘Curve points’ menu. points I and F in the However, you can also control two metering pumps for different feed chemicals via a current signal (e.g.

  • Page 51: Calibration

    ‘Menu’ Set up / ‘metering optimised’ ‘metering profile’ , the discharge stroke is elon‐ Metering optimised With gated, the suction stroke is executed as quickly as possible. This setting is suitable, among other things, for applications that require optimum mixing ratios and chemical mixing that is as continuous as possible.
  • Page 52 ‘Menu’ Set up / WARNING! If the feed chemical is hazardous, take appropriate safety precautions when performing the following cali‐ bration instructions. Observe the material safety data sheet for the feed chemical! P_G_0071_SW Preparation Use the [Clickwheel] to scroll through the continuous display to check whether litres or gallons have been selected.

  • Page 53: Inputs/Outputs

    ‘Menu’ Set up / ‘Inputs/outputs’ 9.3.4 ‘Menu / Information è Settings è Inputs/outputs è ...’ ‘Inputs/outputs’ menu splits into the following sub-menus: ‘Auxiliary frequency’ ‘Relay1’ (optional) ‘Relay2’ (optional) ‘mA-Output’ (optional) ‘Flow monitor’ (only if connected) ‘Diaphragm rupture’ (only if connected) ‘Auxiliary frequency’...
  • Page 54 ‘Menu’ Set up / Relay type You can reprogram the relays to these types: Tab. 7: Relay type / relay reactions setting Menu setting Warning mes‐ Error mes‐ Manual stop Stop via bus Pause Stroke rate sage sage yellow LED* red LED* ‘Warning’...

  • Page 55: System

    ‘Menu’ Set up / ‘Flow control’ 9.3.4.5 ‘Menu / Information è Settings è Inputs/outputs è Flow control ...’ è The setting options for the ‘Flow control’ function are only available if a flow control is electrically installed. The symbol for flow control appears: A metering monitor, such as a Flow Control (also DulcoFlow ®...

  • Page 56: Set Time

    ‘Menu’ Set up / ‘Volume unit’ 9.3.5.2 ‘Menu / Information è Settings è System è Volume unit è ...’ ‘Volume unit’ sub-menu. You can select another unit for the volume in the ‘Set time’ 9.3.6 ‘Menu / Information è Settings è Set time è ...’ ‘Set time’...
  • Page 57 ‘Menu’ Set up / You can then use the administration functions to manage the commands - Ä Chapter 9.4.2 ‘ ‘Setting the timer’ ’ on page 56 . ‘Clear all’ function to clear all commands (the program). Use the Create the command as follows: 1 - Create a command (program line) 2 - Select the triggering event and time 3 - Select the action and value...

  • Page 58: Clear All

    ‘Menu’ Set up / CAUTION! If you wish to use automatic summer time adjustment ‘Settings’ - ‘Time’ ) avoid any triggering events between 02:00 a.m. and 03:00 a.m. 9.4.2.4 Select the action and value You can select an action and also a value: Action Value Manual...

  • Page 59: Example

    ‘Menu’ Set up / 9.4.4 Example Example of "Weekday metering" The pump is to meter 2 litres every half hour every weekday (Mon-Fri) between 8:00 and 11:00: Com‐ Time event Time of day Action Capacity Comment mand Init Stop // Ensure that the pump is at a standstill at the start.//...

  • Page 60: Log Book

    ‘Menu’ Set up / [Clickwheel] . To clear: exit the menu by briefly pressing the The values have increased since commissioning of the pump, the last cali‐ bration or the last deletion. ‘Log book’ 9.5.3 ‘Menu / Information è Service è Log book è ...’ ‘Log entries’...

  • Page 61: Spare Parts Kit Part Number: Xxxxxxx

    ‘Menu’ Set up / ‘Spare parts kit part number: XXXXXXX’ 9.5.7 ‘Menu / Information è Service Spare parts kit part number: XXXXXXX è ...’ è You can read off the part number (order number) of the correct spare parts kit here. ‘Language’...

  • Page 62: Start Up

    Start up Start up Safety information WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by oxygen. – The pump may not work if there is a mixture of feed chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).
  • Page 63 Start up CAUTION! Prior to commissioning, check that the pump and corre‐ sponding ancillary equipment is connected in compli‐ ance with the regulations! Observe the technical data CAUTION! Danger of material damage Observe the details in the chapter "Technical data" (pressure, viscosity, resistance, etc.).
  • Page 64 Start up Avoid particles The valves may no longer close properly with feed chemicals with a particle size of greater than 0.3 mm. Install a suitable filter in the suction line. – Using the integral relief valve CAUTION! Danger due to incorrect use of the integral relief valve The integral relief valve can only protect the motor and the gear, and then only against impermissible positive pressure that is caused by the metering pump itself.
  • Page 65 Start up Adjusting the stroke length Only adjust the stroke length when the pump is running. This is easier and also better for the pump. P_SI_0095_SW Fig. 35: Adjusting the stroke length 100% = 4 rotations 25 % = 1 rotation 0.5 % = 1 scale mark on stroke adjustment dial Earthing lines Check whether the earthing lines in the pump's electrical units are cor‐...

  • Page 66: Operation

    Operation Operation WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by oxygen. – The pump may not work if there is a mixture of feed chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).
  • Page 67 Operation List of directly changeable variables: Capacity Stroke rate Factor Contact volume Batch volume Set-up overview of the Sigma X Control type Continuous display Stop/start pump STOP STOP START START Priming Start batch (only in "Batch" mode) Acknowledge errors Check adjustable variables Change directly adjustable variables Setting mode...

  • Page 68: Maintenance

    Maintenance Maintenance Safety information WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by oxygen. – The pump may not work if there is a mixture of feed chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).
  • Page 69 Maintenance Third-party spare parts for the pumps may lead to prob‐ lems when pumping. Only use original spare parts. – Use the correct spare parts kits. In the event of – doubt, refer to the exploded views and ordering information in the appendix. Standard liquid ends: Interval Maintenance work...
  • Page 70 Maintenance Changing gear oil Draining gear oil P_SI_0143_SW Fig. 37 Remove the vent screw (1). Place an oil trough under the oil drainage plug (2). Unscrew the oil drainage plug (2) from the power end housing. Allow the gear oil to run out of the power end. Screw in the oil drainage plug (2) with a new seal.

  • Page 71: Carrying Out Repairs

    Carrying out repairs Carrying out repairs Safety information WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by oxygen. – The pump may not work if there is a mixture of feed chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).
  • Page 72 Carrying out repairs Only with the "Physiologically safe" design: WARNING! Product can be dangerously contaminated Only use the spare parts from the "Physiologically safe" spare parts kits. Personnel: Technical personnel Repairing ball valves CAUTION! Warning of personal injury and material damage Feed chemical may escape from the liquid end, for example, if ball valves not repaired correctly.

  • Page 73: Replacing The Diaphragm

    Carrying out repairs 13.2 Replacing the diaphragm Third-party spare parts for the pumps may lead to prob‐ lems when pumping. – Only use original spare parts. Use the correct spare parts kits. In the event of – doubt, refer to the exploded views and ordering information in the appendix.
  • Page 74 Should this not work, remove dirt or swarf out of the thread and screw the diaphragm correctly onto the drive axle this time. ð If this is still unsuccessful, contact ProMinent-ProMaqua cus‐ tomer service. Place the dosing head with the screws onto the diaphragm - the suction connector should be pointing downwards in the pump's fit‐...
  • Page 75 Carrying out repairs Check whether it can move freely in the hole. Refit the clean diaphragm rupture sensor with the clean piston. Test the diaphragm rupture sensor. Optical diaphragm rupture sensor Unscrew the transparent cover from the diaphragm rupture sensor. Press the red cylinder into the diaphragm rupture sensor until it engages.
  • Page 76 Carrying out repairs P_SI_0038 Fig. 41: Cross-section through the liquid end Suction valve Diaphragm Discharge valve Dosing head Backplate 13 Safety diaphragm...

  • Page 77: Troubleshooting

    Troubleshooting Troubleshooting Safety information WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by oxygen. – The pump may not work if there is a mixture of feed chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).

  • Page 78: Fault Messages

    Troubleshooting Fault description Cause Remedy Personnel Pump does not prime in Heavy crystalline deposits Dismantle the valves and clean them - refer Technical per‐ spite of full stroke motion on the ball seat due to the to the "Repair" chapter. sonnel and bleeding.

  • Page 79: Warning Messages

    Troubleshooting Fault description Cause Remedy Personnel The stroke adjustment dial Turn back the stroke Technical STRK "Stoke length adjustment" symbol appears flashing on the LCD was rotated by more than adjustment dial or enter the personnel ‘Stroke 10% while the menu was password.

  • Page 80: All Other Faults

    ‘CANopen pump’ 8. 14.4 All other faults Please contact the responsible ProMinent branch or representative - see www.prominent.com - "Contact” - "Your contacts worldwide" or possibly the Legal Notices in these operating instructions. 14.5 Log book Tab. 9: Input information...

  • Page 81: Fault Messages In The Log Book

    Troubleshooting Description The number of defective strokes permitted has been exceeded The diaphragm rupture sensor reports a diaphragm rupture The stroke length has been modified beyond the tolerance limit with the pump locked Overload warning Temperature warning An HMI is connected to a CANopen pump - bus operation and HMI are not permitted simultane‐ ously 14.5.2 Fault messages in the log book...

  • Page 82: Events In The Log Book

    Troubleshooting Message no. Description The pump is blocked and is not running Missing or defective hall sensor Shut-down in the event of overpressure, slow Shut-down in the event of overpressure, fast Missing data stored in the CTRL in the HMI The data coming from the CTRL is faulty 14.5.3 Events in the log book...

  • Page 83: Decommissioning

    Decommissioning Decommissioning Decommissioning WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by oxygen. – The pump may not work if there is a mixture of feed chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).
  • Page 84 Decommissioning CAUTION! Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo‐ nents if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system. – Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthorised persons.
  • Page 85 Decommissioning CAUTION! Environmental hazard due to incorrect disposal – Note the local guidelines currently applicable in your country, particularly with regard to electronic waste! CAUTION! Environmental hazard due to gear oil The pump contains gear oil, which can cause damage to the environment.

  • Page 86: Technical Data

    Technical data Technical data 16.1 Performance data S3Cb Type Minimum pump capacity at maximum Max‐ Suction Permis‐ Connector back pressure imum lift sible pri‐ size stroke ming pres‐ rate sure, suction side Strokes/ ml/stroke m WS R"-DN 120145 PVT 33.7 1 1/2"...

  • Page 87: Viscosity

    Technical data 16.2 Viscosity The liquid ends are suitable for the following viscosity ranges: Version Stroke rate, max. Viscosity Strokes/min mPas Standard 0 ... 200 With valve springs 200 ... 500 With valve springs and 500 ... 1000* suction-side feed * Only when the installation is correctly adjusted 16.3 Shipping weight...

  • Page 88: Ambient Conditions

    Technical data ** The valve spring is coated with CTFE (resistance similar to PTFE) 16.5 Ambient conditions 16.5.1 Ambient temperatures Pump, compl. Data Value Unit Storage and transport temperature -10 ... +50 °C Ambient temperature in operation (drive + -10 ... +45 °C motor): 16.5.2 Media temperatures...

  • Page 89: Degree Of Protection And Safety Requirements

    Technical data 16.5.4 Degree of Protection and Safety Requirements Degree of protection Protection against contact and humidity: IP 65 in accordance with IEC 529, EN 60529, DIN VDE 0470 Part 1 A CAN plug or the supplied sealing cap must always be plugged into the CAN port for the HMI.

  • Page 90: Diaphragm Rupture Sensor

    Order No. Fuse, internal 10 AT - (1.5 kA) 733855 Only use the original fuses from ProMinent! It is not suffi‐ cient to use a fuse with the above fuse rating. 16.8 Diaphragm rupture sensor Tab. 14: Contact loading, max.

  • Page 91: Gear Oil

    Technical data 16.10 Gear oil Manufac‐ Name Viscosity Order No. Quantity Quantity, turer class required (ISO 3442) Mobil Mobil VG 460 1004542 1.0 l 0.9 l Gear 634 * or comparative gear oil 16.11 Sound pressure level Sound pressure level Sound pressure level LpA <...

  • Page 92: Dimensional Drawings

    Dimensional drawings Dimensional drawings Compare the dimensions on the dimension sheet – and pump. All dimensions are in mm. – HMI and wall bracket 21.5 4.5 4.5 72.5 P_SI_0192_SW Fig. 42: Dimensions in mm...
  • Page 93 Dimensional drawings Sigma X Control type – Sigma/ 3 - S3Cb P_SI_0183_SW Fig. 43: Representation is not strictly binding - dimensions in mm Type Connec‐ ØG I1 * I2 * tion 120145, DN 25 G1 1/2 120190, 120270 120145, DN 25 G1 1/2 120190, 120270...
  • Page 94 Dimensional drawings Union nut + hose nozzle Union nut + insert Standard ØM ØM DN20-PVA/PVE 35.5 G1 1/4 M DN20-SSA/SSE...

  • Page 95: Motor Data Sheets

    This information is supplied without liability. Les données techniques correspondent au descriptif du fabricant des moteurs. Les données techniques des moteurs similaires chez d’ autres fabricants varient très peu. Données sont d’ ordre général. ProMinent Dosiertechnik GmbH . 69123 Heidelberg . Germany Nr./No. MD-1040040...

  • Page 96: Liquid Ends For Sigma/ 3

    Liquid ends for Sigma/ 3 Liquid ends for Sigma/ 3 Liquid end for Sigma/ 3 330 PVT 61_05_103_00_67_03 P_SI_0082_SW Fig. 44: Liquid end for Sigma/ 3 330 PVT Pos. Description Spring * Ball Ball seat Diaphragm rupture sensor, optical * Valve Multi-layer diaphragm The items listed are included in the spare parts kit.
  • Page 97 Liquid ends for Sigma/ 3 Spare part Type 120145, 120190, 120270 Diaphragm rupture sensor, optical 1033323 Valve 740615 Multi-layer diaphragm 1029604...
  • Page 98 Liquid ends for Sigma/ 3 Liquid end for Sigma/ 3 1000 PVT, PCT, 61_05_104_01_26_03 P_SI_0083_SW Fig. 45: Liquid end for Sigma/ 3 1000 PVT, PCT, PPT Pos. Description Spring * Ball Ball seat Diaphragm rupture sensor, optical * Valve Multi-layer diaphragm The items listed are included in the spare parts kit.
  • Page 99 Liquid ends for Sigma/ 3 Spare part Type 070410, 070580, 040830 Diaphragm rupture sensor, optical 1033323 Valve 1002806 Multi-layer diaphragm 1029603 Tab. 18: Order no. for liquid end for Sigma/ 3, 1000-DN 32 PCT Spare part Type 070410, 070580, 040830 Liquid end 1034829 Spare parts kit...
  • Page 100 Liquid ends for Sigma/ 3 Pos. Description Type 120145, Type 070410, 120190, 120270 070590, 040830 Integrated bleed valve DN20 PVE 1041074 * The items listed are included in the spare parts kit. Springs made from Hastelloy C, O-rings from FPM-A and EPDM. Technical changes reserved.
  • Page 101 Liquid ends for Sigma/ 3 Liquid end for Sigma/ 3 330 SST 61_05_103_00_67_03 P_SI_0084_SW Fig. 48: Liquid end for Sigma/ 3 330 SST Pos. Description Spring * Ball Ball seat Diaphragm rupture sensor, optical * Valve * Multi-layer diaphragm The items listed are included in the spare parts kit. * Special accessories (not included in the spare parts kit).
  • Page 102 Liquid ends for Sigma/ 3 Spare part Type 120145, 120190, 120270 Valve 803708 Multi-layer diaphragm 1029604...
  • Page 103 Liquid ends for Sigma/ 3 Liquid end for Sigma/ 3 1000 SST 61_05_104_01_32_03 P_SI_0085_SW Fig. 49: Liquid end for Sigma/ 3 1000 SST Pos. Description Spring * Ball Ball seat Diaphragm rupture sensor, optical * Valve * Multi-layer diaphragm The items listed are included in the spare parts kit. * Special accessories (not included in the spare parts kit).
  • Page 104 Liquid ends for Sigma/ 3 Spare part Type 070410, 070580, 040830 Diaphragm rupture sensor, optical 1033323 Valve 1002811 Multi-layer diaphragm 1029603 Sigma/ 3 SST bleed valve P_SI_0113 Fig. 50: Sigma/ 3 SST bleed valve Pos. Description Type 120145, Type 070410, 120190, 120270 070580, 040830 Integrated bleed valve DN10 SSA...
  • Page 105 Liquid ends for Sigma/ 3 Pos. Description Type 120145, Type 070410, Type 040830, 120190, 070580 041030 120270, 120330 Relief valve, complete 12 bar SSA 1005625 Relief valve, complete 7 bar SSA 1005042 Relief valve, complete 4 bar SSA 1005038 * The items listed are included in the spare parts kit. Springs made from Hastelloy C, O-rings from FPM-A and EPDM. Technical changes reserved.

  • Page 106: Wear Parts For S3Cb

    Wear parts for S3Cb Wear parts for S3Cb Refer also to the previous chapter. 20.1 Standard HMI spare parts Spare part Order no. HMI wall bracket 1036683 HMI protective film 1083680 20.2 Physiological safety Spare parts kits Tab. 22: Scope of delivery with PVT material version 1 x diaphragm, 2 x valve balls, 1 x suction valve complete, 1 x discharge valve complete 1 x elastomer sealing set (EPDM) 2 x ball seat housings, 2 x ball seat discs, 4 x composite seals...
  • Page 107 Wear parts for S3Cb PTFE: FDA No. 21 CFR §177.1550 PVDF: FDA No. 21 CFR §177.2510...

  • Page 108: Diagrams For Adjusting The Capacity

    Diagrams for adjusting the capacity Diagrams for adjusting the capacity S3Cb S3Cb C [l/h] C [l/h] 1400 1300 1200 120270 040830 1100 120190 070580 1000 120145 070410 S [%] S [%] C [l/h] C [l/h] 1400 1300 1200 1100 1000 040830 120270 070580...

  • Page 109: Declaration Of Conformity For Machinery

    Appendix I, No. 1.5.1 of the Machinery Directive EMC Directive (2014/35/EU) Harmonised standards applied, in EN ISO 12100:2010 particular: EN 809:1998 + A1:2009 + AC:2010 EN 61010-1:2010 EN 61000-6-2:2005 + AC:2005 EN 61000-6-4:2007 + AC:2011 Date: 20.04.2016 You can download the Declaration of Conformity at www.prominent.com.

  • Page 110: Operating/Set-Up Overview Of The Sigma X Control Type

    Operating/Set-up overview of the Sigma X Control type Operating/Set-up overview of the Sigma X Control type Continuous display Stop/start pump STOP STOP START START Priming Start batch (only in "Batch" operating mode) Acknowledge errors Check adjustable variables Change directly adjustable variables Information Operating mode Settings...

  • Page 111: Operating Menu Of Sigma X Control Type, Complete

    Operating menu of Sigma X Control type, complete Operating menu of Sigma X Control type, complete 1st level Information Versions CTRL hardware CTRL software HMI software Time Date Serial number Identity code Part name Part device address Operating mode Manual Batch Contact Analogue...
  • Page 112 Operating menu of Sigma X Control type, complete 1st level Relay 1 Relay1 type Warning Error Warning + error Warning + Error + Stop Stop. Stroke rate Pump inactive Relay 1 polarity normally open (NO) normally closed (NC) Relay 2 Relay 2 type Warning Error...
  • Page 113 Operating menu of Sigma X Control type, complete 1st level Summer time February begins in March April Sunday the 1st, 2nd, 3rd, 4th, Summer time ends August September October November Sunday the 1st, 2nd, 3rd, 4th, Town Northern Hemi‐ sphere Southern Hemi‐...
  • Page 114 Operating menu of Sigma X Control type, complete 1st level Diaphragm part number: XXXXXXX Spare parts kit part number: XXXXXXX Language English German Frenchç Spanishñ Italian Menus may be missing or added depending on the design and equipment on the pump.

  • Page 115: Continuous Displays And Secondary Displays

    Continuous displays and secondary displays Continuous displays and secondary displays...
  • Page 116 Continuous displays and secondary displays...

  • Page 117: Index

    Index Index 1, 2, 3 ... Clearing the program ..... . . 58 Climate ....... . . 88 "External control"...
  • Page 118 Index External analogue ......23 External contact ......23, 37 Keys .
  • Page 119 Index Operating modes ..... . . 20, 23 Semiconductor relay ....22, 34, 35 Operating overview .
  • Page 120 Index Versions ....... . 45 Viscosity ......51, 87 Volume counter .
  • Page 124 ProMinent GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com 982514, 2, en_GB © 2018...

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