LVO Manufacturing RW1548 Instruction Manual

LVO Manufacturing RW1548 Instruction Manual

Washer for bakeries, restaurants, bars

Advertisement

__________________________________________________________________________________________________________________________________________________________________
LVO Manufacturing Inc. warrants equipment manufactured by it to be free from defects in material
and workmanship for a period of one (1) year from date of delivery except as noted below.
LVO will not be held responsible for damage or unsatisfactory performance due to negligence,
accident, alteration, unauthorized repair, improper installation or startup (see owner's manual),
improper application, or improper maintenance (see owner's manual).
Parts found, on factory inspection, to be defective in workmanship or materials during the warranty
period will be replaced (parts and labor, not overtime), provided the Buyer returns the defective parts
to LVO Manufacturing Inc. within 30 days, transportation prepaid. LVO Manufacturing Inc. will pay
UPS 2nd Day Air shipping charges for parts (with the exception of excessively large or heavy items)
covered on warranty if the machine is not operational.
LVO Manufacturing Inc. reserves the right to make changes in design and construction of its products
without imposing any obligation upon itself toward products previously manufactured.
This warranty is in lieu of any other warranties, expressed or implied, made on the part of LVO
Manufacturing Inc. who does not accept responsibility to any purchaser of it's products for any
representation or warranty made by dealers or salespersons beyond those herein expressed including
any implied warranties of merchantability or fitness for a particular purpose.
1) Locate and record the 12 digit serial number located on the upper left-hand side of the pan washer.
2) Gather as much information about the problem as possible.
3) Call LVO Manufacturing Inc. at 1-800-346-5749 and request technical service.
Prior to performing any warranty work you must call the factory for a warranty
authorization number (WA-____). This warranty authorization number must be
on every invoice we receive for services rendered on the machine. Without this
authorization number the invoice will not be paid. The warranty number must
also be included with the defective part returned.
LVO Manufacturing Inc.
LVO Manufacturing Inc.
LVO Manufacturing Inc.
LVO Manufacturing Inc.
nd
808 N. 2
Rock Rapids, IA 51246
1-800-346-5749
W A R R A N T Y
Warranty Procedure
1
Avenue E., P.O. Box 188
www.lvomfg.com
(712) 472-3734
Fax (712) 472-2203

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RW1548 and is the answer not in the manual?

Questions and answers

Summary of Contents for LVO Manufacturing RW1548

  • Page 1 UPS 2nd Day Air shipping charges for parts (with the exception of excessively large or heavy items) covered on warranty if the machine is not operational. LVO Manufacturing Inc. reserves the right to make changes in design and construction of its products without imposing any obligation upon itself toward products previously manufactured.
  • Page 2: Table Of Contents

    LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Table of Contents Warranty Table of Contents Specifications...
  • Page 3: Specifications

    LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ RW1548 SPECIFICATIONS OVERALL DIMENSIONS WIDTH = 57” (60” WITH SIDE SUPPORT ANGLES) DEPTH = 65”...
  • Page 4 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Electrical Data for MODELS RW1548 - Electric Voltage Phase Pump Motor (5HP + 10HP) 43.6 41.2 20.6 Control Circuit Wash Heaters (one 9kW + one 4.5kW) 39.5...
  • Page 5: Warnings And Cautions

    LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ General Warnings and Cautions 1. Service work on the machine should be done by either a factory representative or qualified local service company.
  • Page 6: Introduction

    LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Introduction This manual should be read and understood by everyone involved with the installation and operation of the rack washer.
  • Page 7: Installation Instructions

    LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Installation Instructions Step 1 READ: Read and understand these instructions thoroughly before attempting any part of the installation procedure.
  • Page 8 LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ There are many methods for setting the machine in the pit. Often the machine is slid into the pit from the front.
  • Page 9 LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ contactor for the 700 cfm fan are provided. The 700 cfm fan is controlled by a timer and runs for a short time at the end of each cycle.
  • Page 10 LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Step 9 STEAM HOOKUP (Steam models only): A steam line is required to supply the steam injector or recirculated steam heat exchanger coil (see page 3 for size of steam line).
  • Page 11: Start-Up Procedures

    LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Start-Up Procedures Warning: These instructions must be followed or damage to the machine will result.
  • Page 12 If the machine still does not appear to be heating up properly call LVO Manufacturing at 1-800-346-5749. Step 9: Adjust the pressure regulator (see location on pages 24 - 26). The pressure should be set at 20 psi on the rinse gauge while the machine is rinsing.
  • Page 13: Sequence Of Operation

    LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Sequence of Operation -Power switch "ON". -LOGO logic control is energized.
  • Page 14: Operation Of Machine

    LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Operation of the Machine Initial Daily Start-Up 1. Check if the inside of the machine has been properly cleaned since its last use. If not, clean the machine (refer to Final Clean-Up on the following page for cleaning information).
  • Page 15 LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ 9. The machine cycle is completely automatic with adjustable wash, rest, and rinse timers. The...
  • Page 16 LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ 6. Check and clean the rinse nozzles with a piece of wire to keep them from plugging up with lime and scale.
  • Page 17: Trouble Shooting - Electric Machine

    LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Trouble Shooting - Electric Machines Problem Cause Cure...
  • Page 18: Trouble Shooting - Gas Machine

    LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Trouble Shooting - Gas Machines (Same as electric model except for the following) Low wash temperature 1.
  • Page 19: Parts List

    Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ RW1548 Replacement Parts List HEATING PARTS PART NUMBER DESCRIPTION 509-5004 WASH & RINSE ELEMENT, 9KW 208 VOLT 509-5005 WASH & RINSE ELEMENT, 9KW 240 VOLT 509-5006 WASH &...
  • Page 20 LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ GAUGE PARTS PART NUMBER DESCRIPTION 509-5153 TEMP CONTROL – DIXELL 509-5151 TEMP CONTROL NTC SENSOR - 15’...
  • Page 21 LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ ELECTRICAL PARTS PART NUMBER DESCRIPTION 511-5257 LOW WATER CUT-OFF FLOAT...
  • Page 22 LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. LVO Manufacturing Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ PREVENTIVE MAINTENANCE FOR LVO PAN WASHERS Turn off power and drain machine, making sure it drains freely.
  • Page 23 LVO MFG. INC. MAT. NAME RACK WASHER 808 N. 2ND AVE. EAST INSTALLATION ILLUSTRATION 02-20-97 ROCK RAPIDS, IA. 51246 PAN WASHERS M. Elbers SCALE TOL.+ 130-1111 PHONE 712-472-3734...
  • Page 25 NOTE RECOMMENDED CLEARANCES 4" 1-1/2" 36" RINSE DRAIN BOOSTER FRONT 36" SIDES 16" (CONTROL BOX SIDE) 36" 12" 17" REAR 12" BOTTOM 6" * 65" 8" STEAM VENT 47" 25" WATER CONN. - 1" COPPER UNION GAS CONN. - 1/2" NPT MALE PIPE DOOR SWITCH 56-3/4"...
  • Page 26 5 HP PUMP (50HZ) 10HP 10 HP PUMP 11" HEATING ELEMENTS TEMP PROBES 50-1/2" LOW WATER PROBE FLOOR MODEL 1-1/2" DRAIN MAT. INFORMATIVE NAME: MFG. CO. INC. REV. SCALE RW1548 ELECTRIC PAN WASHERS 05-11-93 130-1101 M. Elbers ROCK RAPIDS, IA. 51246...
  • Page 27 10 HP OVERFLOW PUMP TUBE 11" 1/2" STEAM CONNECTIONS 50-1/2" (RECIRCULATING) 2" AUTO DRAIN 1-1/2" DRAIN FLOOR MODEL CONNECTION (MANUAL) (OPTTIONAL) MAT. INFORMATIVE NAME: MFG. CO. INC. REV. SCALE RW1548 STEAM PAN WASHERS 06-03-95 130-1102 M. Elbers ROCK RAPIDS, IA. 51246...
  • Page 28 MAT. NAME INFORMATIVE MFG. CO. INC. REV. SCALE RW 1548 PIT G-E-S PAN WASHERS 02-15-00 06-10-02 130-1103 M. Elbers ROCK RAPIDS, IA. 51246...
  • Page 32: Bun Pan Rack

    TOP VIEW OF BUN PAN RACK LOAD ALL PANS FACING SAME DIRECTION MAT. BUN PAN RACK NAME MFG. CO. INC. REV. SCALE RW1548 INFORMATIVE PAN WASHERS 02-18-97 BPR-INF M. Elbers ROCK RAPIDS, IA. 51246...
  • Page 33: Cake Pan Rack

    LOAD PANS FACING OUT MAT. NAME CAKE PAN RACK MFG. CO. INC. REV. SCALE RW1548 INFORMATIVE PAN WASHERS 02-12-97 CPR-INF M. Elbers ROCK RAPIDS, IA. 51246...
  • Page 34 BOWLS SHOULD BE LOADED TOP FIRST TO ALLOW WATER TO DRAIN OUT MAT. NAME BOWL RACK MFG. CO. INC. REV. SCALE PAN WASHERS RW1548 INFORMATIVE 02-12-97 BR-INF M. Elbers ROCK RAPIDS, IA. 51246...
  • Page 35: Rinse System

    (MACHINE INLET) (TANK OUTLET) RINSE TANK (TANK INLET) HEATING ELEMENT RINSE SOLENOID PRESSURE REGULATOR STRAINER FILL SOLENOID RINSE NOZZLE MAT. RINSE SYSTEM NAME MFG. CO. INC. REV. SCALE RW1548 INFORMATIVE PAN WASHERS 09-21-02 130-1117 M. Elbers ROCK RAPIDS, IA. 51246...
  • Page 36 OVERFLOW COVER FLOOR GRATES SCRAP TRAY SCREENS PUMP INLET SCREEN PUMP INLET 7-1/2 WASH TANK 6-1/2 (2X) MAT. NAME GRATE & SCREEN MFG. CO. INC. REV. SCALE INFORMATIVE PAN WASHERS 02-17-97 130-1107 M. Elbers ROCK RAPIDS, IA. 51246...
  • Page 37 WITH (OPT.) AM FAN, AUTO FILL, AUTO DRAIN, PIT PROTECTION MAT. 24V ELEC. SCHEMATIC LVO MFG., INC. NAME: 808 N. 2ND AVE. EAST REV. SCALE ELEC. RW1548 AF-AD-AM-PF PAN WASHERS ROCK RAPIDS, IA. 51246 08-21-07 124L1150 C. Woiwood PHONE: 712-472-3734...
  • Page 38 WITH AM FAN, AUTO FILL, AUTO DRAIN, PIT PROTECTION MAT. 24V ELEC. SCHEMATIC LVO MFG., INC. NAME: 808 N. 2ND AVE. EAST REV. SCALE RW1548 GAS AF-AD-AM-PF PAN WASHERS ROCK RAPIDS, IA. 51246 08-21-07 124L1155 C. Woiwood PHONE: 712-472-3734 B U D S T E E N B LO C K...
  • Page 39 ON-OFF POWER-ON START STOP WASH RINSE 3 PSN WASH SWITCH BUTTON LIGHT LIGHT LIGHT BUTTON SELECTOR AMBR 13 12 "C" 24 V 115 V...
  • Page 40 ON-OFF POWER-ON START STOP WASH RINSE 3 PSN WASH SWITCH BUTTON LIGHT LIGHT LIGHT BUTTON SELECTOR AMBR 13 12 "C" 24 V 115 V...
  • Page 41 ON-OFF POWER-ON START STOP WASH RINSE 3 PSN WASH SWITCH BUTTON LIGHT LIGHT LIGHT BUTTON SELECTOR AMBR 13 12 "C" 24 V 115 V...

Table of Contents