International Trucks ProStar+ Series Operator's Manual

N13 engine
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NOTICE
Be advised that this motor vehicle may be equipped with
computer / recording devices. Their function is to allow an
authorized individual to download data or information
relating to the operation or performance of this vehicle.
The stored data or information may be neither downloaded
nor retrieved except by the vehicle's registered owner, or, in
the alternative, by another individual or entity authorized by
the registered owner, such as an International Dealer, who
may need this data or information to properly service or
diagnose this vehicle for repair or following an accident.
Any access to this information without the owner's consent
may be in violation of law and may subject that person or
entity to criminal penalties.
The information, specifications, and illustrations contained in this manual are based on data that
was current at the time of publication. International reserves the right to make changes and/or
improvements at any time without notification or liability, or without applying those changes or
improvements to vehicles previously manufactured.
Make sure your use of this completed vehicle conforms to all federal, state
and local requirements and regulations imposed on owners and operators.
Diesel
constituents are known to the State of California
to cause cancer, birth defects, and other
reproductive harm.
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and reproductive harm.
Important
Printed in the United States of America
© 2010 Navistar, Inc.
All Rights Reserved
CALIFORNIA
Proposition 65 Warning
engine
exhaust
and
some
Wash hands after handling.
of
its

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Summary of Contents for International Trucks ProStar+ Series

  • Page 1 NOTICE CALIFORNIA Be advised that this motor vehicle may be equipped with Proposition 65 Warning computer / recording devices. Their function is to allow an authorized individual to download data or information relating to the operation or performance of this vehicle. Diesel engine exhaust...
  • Page 2 Operator’s Manual – P + Series ® IMPORTANT IT IS IMPORTANT THAT THE VEHICLE IDENTIFICATION NUMBER (VIN), AND COMPONENT FEATURE CODE AND SERIAL NUMBERS BE RECORDED. THESE NUMBERS ARE REQUIRED TO OBTAIN INFORMATION PERTINENT TO THIS VEHICLE. VIN (VEHICLE IDENTIFICATION ENGINE SERIAL NUMBER LOCATION SOUTHWEST NUMBER) LOCATION...
  • Page 3 Operator’s Manual – ProStar + Series ® Service Publications Operator’s Manual – ProStar + Series ® An Operator’s Manual is shipped with this vehicle for customer use. Information on the purchase of other available Operator’s Manual service publications for this vehicle can be found on the internationaltrucks.com Web site, or by contacting your local Form No.
  • Page 4 Operator’s Manual – ProStar + Series ® Printed in the United States of America 3878859R2...
  • Page 5: Table Of Contents

    Preparation........... .24 Customer Security Guide for International Trucks....6 Exterior Lights Check .
  • Page 6 Table of Contents Cab Interior Inspection........41 Steering Column and Switches.
  • Page 7 Table of Contents Lighting............. .97 Horizontal Refrigerator.
  • Page 8 Table of Contents Emergency Starting.........124 Engine Oil.
  • Page 9 Table of Contents Rear Air Suspension Air Dump......150 Towing Vehicle With Front Wheels Suspended...164 Air Suspension System Faults.
  • Page 10 Table of Contents Alignment........... . .177 General Information.
  • Page 11 Table of Contents Section 8 – Maintenance Intervals and Suspension (Air and Steel Springs)......197 Front Suspension.
  • Page 12 Table of Contents Section 10 – Index Index............. . .235 viii 3878859R2...
  • Page 13: Section 1 - Foreword

    Foreword SECTION 1 — FOREWORD Preface Study this manual carefully. Do not operate your vehicle until you are completely familiar with the contents of this manual. Always Your vehicle has been engineered and manufactured so that it retain this manual in your vehicle for reference. If you sell the can provide economical and trouble-free service.
  • Page 14: Component Code Numbers

    Code numbers are the basis for identifying the components used effects. Drive vehicle monthly to exercise the brakes, driveline on International trucks. They are used by sales personnel to and steering. Run the vehicle long enough for the engine to order the truck, by manufacturing to build that truck, and by parts reach operating temperature.
  • Page 15: Storage Duration - Over One Month

    Foreword NOTE: Washing Instructions - Wash the vehicle with warm water 8. Check state of charge eye in batteries and re-charge if open and mild soap, then wipe wet surfaces with a chamois or soft circuit voltage is below 12.6 volts. Disconnect battery ground cloth.
  • Page 16: Storage Facilities

    Foreword Storage Facilities purchaser that this vehicle, as manufactured by Navistar, Inc., was designed, built, and equipped to conform at the time it left A. Whenever possible, store vehicles indoors, protected Navistar, Inc. control with all applicable U.S. Environmental from sunlight, in a dry, well ventilated area. If indoor Protection Agency Noise Control Regulations.
  • Page 17: Emission Control Systems

    Foreword block shield, oil sump shield, or transmission enclosures. E. (NHTSA) in addition to notifying Navistar, Inc. To notify Navistar, Exhaust System: Removal or rendering inoperative exhaust Inc., see regional numbers listed in the front of the manual. system components, including muffler, resonator, or tailpipe. If NHTSA receives similar complaints, it may open an Use the following Maintenance Record –...
  • Page 18: Customer Security Guide For International Trucks

    • Remove your keys from the ignition. • Close your windows completely. Customer Security Guide for International Trucks • Park in well-lit areas. This guide has been prepared to help you protect your vehicle •...
  • Page 19 Foreword • Permanently mount your CB radio or remove it when you will Layer 3: Vehicle Immobilizer be away from your truck. A. Fuse cutoffs • Do not discuss where your vehicle is located when you are B. Kill switches not on the road.
  • Page 20: Optional Diamond Logic® Electronic Application Solutions

    Foreword Optional Diamond Logic® Electronic Application Solutions WARNING This vehicle may be equipped from the factory with electrical switches intended to operate equipment that installed truck equipment manufacturer (TEM). Instructions, Cautions, and Warnings for this additional equipment will NOT be found in this manual. Read and understand the appropriate manual for the specific equipment in question before operating.
  • Page 21: Section 2 - Model Description

    Model Description SECTION 2 — MODEL DESCRIPTION Introduction 4 x 2 Day Cab with Full Aero Package The International® ProStar + Series Truck is available in two ® models, the International® ProStar + Series, International® ® ProStar + Eagle Series. ®...
  • Page 22 Model Description 6 x 4 Day Cab with Full Aero Package 4 x 2 Short Sleeper (56-Inch) with Full Aero Package 4 x 2 Short Sleeper (56-Inch) 6 x 4 Short Sleeper (56-Inch) 3878859R2...
  • Page 23 Model Description 6 x 4 Short Sleeper (56-Inch) with Full Aero Package 4 x 2 Long Sleeper (73-Inch) with Full Aero Package 4 x 2 Long Sleeper (73-Inch) 6 x 4 Long Sleeper (73-Inch) 3878859R2...
  • Page 24: Vehicle Identification

    Model Description Vehicle Identification 6 x 4 Long Sleeper (73-Inch) with Full Aero Package Vehicle Identification Number (VIN) The Vehicle Identification Number (VIN) is located on the driver-side door. The VIN and model description are necessary when ordering replacement parts or service manuals. Feature Codes Feature Codes are the basis for identifying the components used on International®...
  • Page 25: Engine Serial Number

    Model Description Engine Serial Number Each vehicle is provided with a Line Set Ticket (code sheet) which lists identification code numbers of component units used The engine dataplate provides the engine serial number as to build the vehicle. well as other engine information. For the location of this plate One copy of the line set ticket is included in the literature provided and more information about engine components and engine with the vehicle.
  • Page 26: Exterior Components

    Model Description Exterior Components 3878859R2...
  • Page 27 Model Description 1. Luggage Door 8. Side Marker/Turn Light 2. External Hook-Ups for Telephone and TV 9. Fog Light 3. External Electrical Hook-Up (Shore Power) 10. Tilt-Away Bumper 4. Removable Skirt Option (Battery Access) 11. Headlight 5. Chassis Skirt (Aero) 12.
  • Page 28 Model Description 3878859R2...
  • Page 29 Model Description 1. Work Lights 5. In-Transit Heat (optional) 2. Luggage Door 6. Gladhand Storage Bracket 3. Fuel Cap 7. Grab Handle 4. VORAD (optional) 3878859R2...
  • Page 30: Cab Entry And Exit

    Model Description Cab Entry and Exit Hood Raising the Hood WARNING Do not step or climb upon any vehicle surface unless it is slip-resistant and a handhold is provided. Failure to follow this warning could cause you to slip or fall and could result in personal injury or death.
  • Page 31: Lowering The Hood

    Model Description Lowering the Hood WARNING 1. Make sure that the hood has no tools, parts, or people in its To prevent personal injury or death, never put path of motion. any part of your body beneath a raised hood 2.
  • Page 32: Lowering The Tilt-Away Bumper

    Model Description Lowering the Tilt-Away Bumper 1. Raise the hood to the fully upright position. 2. While standing on the driver-side of the Tilt-Away bumper, support the bumper with the left hand and release the bumper support latch with the right hand. 3.
  • Page 33: Luggage Box Access

    Model Description Luggage Box Access Chassis Skirts The optional chassis skirts on the International® ProStar Driver and Passenger Side ® Series trucks are available to provide improved aerodynamics. The rear driver side chassis skirt on sleeper models can be conveniently removed without tools to gain access to the battery box.
  • Page 34: Installation

    Model Description 1. Locate the locking handle at the rear inside of the Installation chassis skirt. NOTE: There are two hooks on the back side of the chassis skirt 2. Release the locking handle from the keeper bracket. that must be fully engaged on the mounting bar to be secured 3.
  • Page 35: Section 3 - Inspection Guide

    Inspection Guide SECTION 3 — INSPECTION GUIDE Introduction WARNING General Information If vehicle is equipped with an automatic transmission, have qualified technician regularly check operation of transmission neutral WARNING start switch. If unit starts in gear, the vehicle may inadvertently move, which could result in To prevent property damage, personal injury, or property damage, personal injury, or death.
  • Page 36: Tractor Inspection

    Inspection Guide Tractor Inspection Exterior Lights Check Perform an automatic check of all exterior lights by doing the Preparation following steps: NOTE: Perform the following procedures prior to conducting the 1. Place the ignition key in the ON or ACC position, place pre-trip inspection.
  • Page 37: Left Side Cab Area

    Inspection Guide Left Side Cab Area Inspection Items 1. Cab Structure: Check body panels such as doors, fairings, air shield, sunshade, and cab extenders for signs of breaks or damage. Check condition of cab mounting brackets and tilt hood latches. 2.
  • Page 38: Left Engine Compartment

    Inspection Guide Left Engine Compartment 3. Fuel/Water Separator: Check sight globe (if Davco equipped, inform maintenance personnel if fuel level is at top of globe, which is an indication that the filter is due for replacement) and drain into cup periodically. Inspect for presence of water, and drain water as necessary.
  • Page 39: Left Front Of Tractor

    Inspection Guide Left Front of Tractor WARNING Do not operate vehicle if any of the following conditions are evident. Loss of steering or suspension could cause loss of vehicle control and result in property damage, personal injury, or death. NOTE: Retread tires are not recommended for use on steering axles of trucks.
  • Page 40 Inspection Guide 5. Shock Absorber: Check for cracks, leaks, and missing 9. Brake Lining and Drum: With brakes released, check or broken mounting bolts or bushings. to see that brake linings (where visible) are not worn excessively thin [less than 1/4 inch (6mm)] or 6.
  • Page 41: Front Of Tractor

    Inspection Guide Front of Tractor 2. Headlights: Lenses should be clean. If equipped, check daytime running lights. 3. Eaton VORAD Front Sensor (if equipped): Check for damage and proper mounting. Ensure sensor’s view is clear of mud, dirt, ice or any material or objects. 4.
  • Page 42: Right Front Of Tractor

    Inspection Guide Right Front of Tractor WARNING Do not operate vehicle if any of the following conditions are evident. Loss of steering or suspension could cause loss of vehicle control and result in property damage, personal injury, or death. NOTE: Retread tires are not recommended for use on steering axles of trucks.
  • Page 43 Inspection Guide 4. Wheel and Lug Nuts: Check for damaged or bent wheel. 9. Slack Adjuster: Check slack adjuster and chamber push Check to see that all lug nuts are present and not loose rod travel. When pulled by hand, push rod should not (look for rust trails around nuts).
  • Page 44: Right Engine Compartment

    Inspection Guide Right Engine Compartment 1. Coolant Level: Do not remove pressure cap unless coolant is cool. Ensure fluid level is between the minimum and maximum fluid level range as marked on the plastic translucent reservoir. 2. Radiator and Charge Air Cooler: Check for loose mounting and damage.
  • Page 45: Right Side Of Cab

    Inspection Guide • Leaks: Check for signs of fluid puddles under vehicle, or wet WARNING components in the engine compartment. Maintain adequate clearance between all parts of Right Side of Cab the exhaust system and all hoses, wires and lines for engine cooling, brake system, fuel system, power steering system and electrical system.
  • Page 46: Right Side Under Vehicle

    Inspection Guide Right Side Under Vehicle 1. Drive Shaft: Ensure that all shaft couplings are secure. 2. Exhaust System: Check to see that all component parts are securely mounted and no cracks, holes, or severe dents are visible. Evidence of soot build up around clamps or connections is a clear indicator of a leak being present.
  • Page 47: Right Rear Of Tractor

    Inspection Guide Right Rear of Tractor 1. Brake Chamber and Hoses: Check for cracked, worn or frayed hoses, and for secure couplings. Check to see that the brake chambers are not cracked or dented and that they are securely mounted. Check for broken, loose or missing parts.
  • Page 48 Inspection Guide 5. Tires: Check tread depth, tire inflation and note if tread 8. Torque Rods and Shock Absorbers: Check to see that is evenly worn. Minimum tread depth is 2/32 inch on all torque rods are not cracked, broken or missing. Check drive tires.
  • Page 49: Rear Of Tractor

    Inspection Guide Rear of Tractor 1. Lights and Reflectors: Check to see that reflectors and lights are clean. Make sure none are missing or broken. Rear running lights should be clean, not broken and red in color. 2. Frame: Check for cracks or bends in frame. Make sure there are no loose, cracked, bent, broken or missing crossmembers or crossmember fasteners.
  • Page 50: Left Rear Of Tractor

    Inspection Guide Left Rear of Tractor 1. Brake Chamber and Hoses: Check for cracked, worn or frayed hoses, and for secure couplings. Check to see that the brake chambers are not cracked or dented and that they are securely mounted. Check for broken, loose or missing parts.
  • Page 51 Inspection Guide 5. Wheel and Lug Nuts: Check for damaged or bent wheel. 8. Spring Suspension: Check condition of spring for Check to see that all lug nuts are present and not loose cracks, breaks, or shifting. Inspect spring hanger (look for rust trails around nuts).
  • Page 52: Fifth Wheel And Coupling Area

    Inspection Guide Fifth Wheel and Coupling Area 2. Lubrication: Make sure that top surface (face) of the 5th wheel has a coat of grease. 3. Mounting Bolts and Release Handle: Look for loose or missing mounting brackets, clamps, bolts or nuts. All locking pins must be in place and free of damage.
  • Page 53: Cab Interior Inspection

    Inspection Guide Cab Interior Inspection 7. Voltmeter: Check the gauge to see if the alternator is charging between 12.5 and 14.5 volts. 1. Safety/Emergency Equipment: Prior to entering 8. Steering Play: Check for smooth operation. Check cab, verify that vehicle is equipped with the proper for excessive looseness in the steering linkages.
  • Page 54 Inspection Guide 16. Air Brake Check: Check the air brakes in the following manner: a. Chock wheels if necessary. Push in parking brake and start engine. b. Check for air compressor or governor cut- out pressure at 125 to 135 psi (862 to 931 kPa).
  • Page 55: Section 4 - Controls/Features

    Controls/Features SECTION 4 — CONTROLS/FEATURES Introduction NOTE: This vehicle may be equipped with electronic, application specific options not described in this Operator’s Manual. Many General Information of these features are supplied with rocker switches that have custom labels applied. The presence of these options as factory The controls/features enable the driver to monitor and manage installed can be verified from the Line Set Ticket included with the operation of the majority of the vehicle’s functions.
  • Page 56: Dash Components

    Controls/Features Dash Components 1. Instrument Panel Gauge Cluster 6. Tilt/Telescoping Steering Column 2. Center Dash Panel/Wing Panel 7. Push Button Gear Selector for Optional Automated Manual Transmission. 3. Fuse Panel Cover 8. City Horn Pad 4. Control Switches 9. Ignition Switch 5.
  • Page 57: Overhead Console

    Controls/Features Overhead Console The overhead console contains storage area for the operator, and other items for driver comfort. 1. Overhead Storage 4. Sun Visors 2. CB Radio Mount 5. Map Lights 3. Storage Compartment 6. Cab Dome Lighting 3878859R2...
  • Page 58: Instrument Panel Gauge Cluster

    Controls/Features Instrument Panel Gauge Cluster heading and outside temperature displays. This instrument panel gauge cluster displays the crucial operational functions The instrument panel gauge cluster includes the instrument of the vehicle. The following are descriptions and illustrations gauges, warning indicators, and an Integral Digital Display, that of the gauges, warning indicators, and integral digital display provide odometer, transmission gear indication, and compass options.
  • Page 59 Controls/Features 3878859R2...
  • Page 60: Warning Indicators

    Controls/Features Warning Indicators Illuminates Yellow. Used in conjunction with other Warning Indicators or General The instrument panel gauge cluster contains 25 individual LED Text and Warning Messages to indicate warning indicators. These indicators are used to monitor vehicle an Alert condition to the operator. operation and indicate a WARNING or STOP condition.
  • Page 61 Controls/Features Illuminates Yellow when the traction Illuminates Red when a parking brake control system is turned off. It also system malfunction has been detected. illuminates momentarily when the If the Service Parking Brake indicator traction control system is on and is stays illuminated, have the system limiting wheel spin.
  • Page 62: Gauges

    Controls/Features Illuminates Blue when the high beam Indicates the transmission lubricant head lamps are turned on. temperature in degrees Fahrenheit (°F) (optional). Indicates the engine lubricant Flashes Green when the right turn signal temperature in degrees Fahrenheit or the hazard lights are turned on. (°F) (optional).
  • Page 63 Controls/Features Indicates the battery voltage (VOLTS) Provides indication of air pressure when the ignition switch is in the ON available for the primary air brakes in position. pounds per square inch (PSI). Provides indication of air pressure available for the secondary air brakes in pounds per square inch (PSI).
  • Page 64: Instrument Panel Gauge Cluster Alarms

    Controls/Features Instrument Panel Gauge Cluster Alarms The instrument panel gauge cluster will sound an audible alarm that accompanies out of range gauge readings along with the particular gauge warning indicators. The instrument panel WARNING gauge cluster alarms will also sound when any engine sensor (sender) unit fails;...
  • Page 65 Controls/Features Alarm Conditions Audible Alarm Pattern Additional Comments Auxiliary air pressure gauge out-of-range 5 BEEPS Instrument panel gauge cluster warning indicator reading illuminates. Gauge sensor faults 3 BEEPS Gauge pointer goes to 6 o’clock position and gauge warning indicator illuminates. Primary Air Pressure gauge out-of-range and REPEATING SINGLE BEEP Instrument panel gauge cluster warning indicator...
  • Page 66: Direct Drive Warning Indicators

    Controls/Features Direct Drive Warning Indicators Item Item Color Description The direct drive warning indicators give information to the Yellow Luggage door is ajar. operator of various conditions of the vehicle. Eight spaces are available for the direct drive warning indicators. Blank cover plates will be used in spaces that do not have direct drive Yellow Engine brake capability is...
  • Page 67 Controls/Features Item No. Quadrant Number and Message Function Message Description Quadrant 1: Informational Messages Informational Display Screens: • Odometer • Trip Odometer • Total Engine Hours • Trip Hours • Machine PTO A or B Hours • Machine Trip PTO A or B Hours •...
  • Page 68: General Text And Warning Messages

    Controls/Features Item No. Quadrant Number and Message Function Message Description Quadrant 3: Compass Heading/Outside (Optional) Displays compass heading when vehicle is equipped with a compass Temperature module. Displays outside temperature (reading is obtained from the temperature sensor). Display Control Toggles the information display from one screen to the next when pressed and released.
  • Page 69: Optional Instrument Panel Gauge Cluster Compass

    Controls/Features Optional Instrument panel gauge cluster Compass Compass Declination Zone Set Procedure Calibration Procedure The Declination Zone number is used to account for the All new vehicles with an optional compass must have an initial errors between magnetic North and true North in the vehicle’s compass calibration performed.
  • Page 70 Controls/Features Declination Zone Map 3878859R2...
  • Page 71 Controls/Features Step Procedure Displayed Message Select Quadrant 2 (lower right) on the display by turning the display control knob either clockwise or counterclockwise. Select the Compass Declination message by pressing and releasing the display control knob until this message appears. Press and hold the display control knob until any Declination Zone number (0 –...
  • Page 72: Compass Directional Calibration Procedure

    Controls/Features Compass Directional Calibration Procedure To begin the Compass Directional Calibration Procedure, stop the vehicle in an area large enough to permit driving in complete circles and perform the following steps: Step Procedure Displayed Message Select Quadrant 2 (lower right) on the instrument panel gauge cluster display by turning the display control knob either clockwise or counterclockwise.
  • Page 73 Controls/Features Stop the vehicle and wait shortly. The End Calibration message should reappear on the display. Push and HOLD the display control knob until the End Calibration command disappears. The calibration should now be complete. IMPORTANT!: Just pressing and failing to hold the display control knob inward until the End Calibration command disappears will cancel the calibration procedure and you must start over at Step 1.
  • Page 74: Integral Digital Display Detailed Information

    Controls/Features Integral Digital Display Detailed Information Quadrant 1: Informational Displays NOTE: The available display screens are dependant on the configuration of the vehicle. Quadrant 1 – Display Messages Description Odometer The odometer displays the total distance traveled. Display Format: 100,000.0 TRIP MILES TRIP KM Trip Odometer...
  • Page 75 Controls/Features Quadrant 1 – Display Messages Description Trip Hours The Trip Hour display provides a record of elapsed engine hours since the last reset. NOTE: The trip hours and trip miles are independently reset. Display Format: 100,000.0 TRIP HOURS Machine PTO A or B Hours This display will provide a record of the total accumulated Machine PTO hours, while PTO function A or B is engaged.
  • Page 76 Controls/Features Quadrant 1 – Display Messages Description Engine PTO Trip Hours This display will provide a record of the Engine PTO Trip hours sent from engine. Display Format: 100,000.0 ENG PTO TRP HOURS Instantaneous Fuel Economy This display provides a record of the instantaneous fuel economy sent from the engine. The display shall be in miles per gallon or liters per 100 kilometers, corresponding to the units selected while in the odometer mode.
  • Page 77 Controls/Features Quadrant 1 – Display Messages Description Machine PTO Fuel Used A and B The display value shall be the calculated Machine PTO Fuel Used. Display Format: 100,000.0 PTO GAL A PTO GAL B PTO L A PTO L B Machine PTO Trip Fuel Used A and B The display value shall be the calculated Machine PTO Trip Fuel Used.
  • Page 78 Controls/Features Quadrant 1 – Display Messages Description Engine PTO Trip Fuel Used The display value shall be the calculated Engine PTO Trip Fuel Used. Display Format: 100,000.0 ENG PTO TRP GAL ENG PTO TRP L Trip Idle Fuel Used The display value shall be the calculated Trip Idle Fuel Used. Display Format: 100,000.0 TRP IDL GAL...
  • Page 79 Controls/Features Quadrant 1 – Display Messages Description Diesel Particulate Filter Level The instrument panel gauge cluster shall display the relative Diesel Particulate Filter (DPF) Level. The instrument panel gauge cluster displays the following graph: With “L” (low) on the left and “H” (high) on the right, the graph is shown by bars each representing a 10 percent increase/decrease in soot level.
  • Page 80 Controls/Features Quadrant 2 – Display Description Flash (Yes/No) Warning Indicator Messages Association Parkd Regen Active Message is displayed during a parked regeneration. Load Shedding Message is displayed when electrical load control and shedding feature is implemented. Washer Fluid Low Indicates low washer fluid level. Electrical Fault When instrument panel gauge cluster’s ability to display diagnostic codes is enabled, this message is displayed...
  • Page 81 Controls/Features Quadrant 2 – Display Description Flash (Yes/No) Warning Indicator Messages Association HVAC Sleeper Blower Speed Bar graph displayed show blower speed setting in Off and low to high increments. Air Pressure Diagnostic Cruise Indicates that the Cruise Control System is turned On. Fuel Filter Indicates that the fuel filter is clogged.
  • Page 82 Controls/Features Quadrant 2 – Display Description Flash (Yes/No) Warning Indicator Messages Association Warn Engine (Priority 1 or 2) (1) Message is displayed when MaxxForce® 11, 13, or 15 (1) Red warning indicator ECM turn on the Red warning indicator. (2) Yellow warning (2) Message is displayed when MaxxForce®...
  • Page 83 Controls/Features Quadrant 2 – Display Description Flash (Yes/No) Warning Indicator Messages Association Check Trans Message is displayed when transmission needs to be Yellow warning indicator serviced. Trans Temp Message is displayed when transmission turns on Yellow warning indicator the Yellow warning indicator. Not available with all transmissions.
  • Page 84 Controls/Features Quadrant 2 – Display Description Flash (Yes/No) Warning Indicator Messages Association ECM, TCM, Shift Selector, ABS, Message is displayed when a module other than the engine Red warning indicator Retarder – Driveline, EGC, requests the red stop warning indicator. Compass Module, ESC, VSM, SD, AGSP, TPMS, Exhaust Module, Telematics, AGSP 2,...
  • Page 85 Controls/Features Quadrant 2 – Display Description Flash (Yes/No) Warning Indicator Messages Association DRV Reward Increasing DRV Reward Decreasing VSL Ovrd Active VSL Ovrd Expiring Blank screen, available only when engine rpm less than or equal to 325 RPM, or vehicle speed less than 2 mph (3 km/h).
  • Page 86 Controls/Features Warning Messages Vehicle must be moving to acquire an accurate temperature. In addition to the Diagnostic Trouble Codes (DTC), the digital Quadrant 3 – Description display will display a warning message whenever an Engine Display Messages indicator is illuminated. This warning message will be toggled Outside Display Format: with the normal DTC as follows:...
  • Page 87: Switches

    Controls/Features Quadrant 4: Transmission Gear Displays is closed. It also sounds when headlight switch is on, ignition switch is in OFF position, and the drivers door is open. Quadrant 4 – Transmission Gear Indications The headlights are operated in a variety of modes: Allison P-R-N-D-L gear display Daytime Running Lights (DRL)
  • Page 88: Dome Lighting

    Controls/Features Dome Lighting Headlight/Park Lamp Switch Activates the headlight or parking lights, The overhead dome light is used for reading and for illumination and illuminates the instrument panel when entering and exiting the vehicle. The dome light on/off gauge cluster. This switch functions is also controlled by pushing on the lamp lens.
  • Page 89: Steering Wheel Controls

    Controls/Features Steering Wheel Controls RESUME/ACCEL - Used to resume the desired speed set on the cruise control or accelerate to a higher desired speed. When parked, used to increase idle RPM. OFF/ON - Used to turn the cruise control ON and OFF. HORN - Used to activate the city horn.
  • Page 90: Cruise Control

    Controls/Features d. A slight tap on the brake or clutch pedal will deactivate ENG BRAKE ON/OFF (Optional) - Used the cruise but hold the selected speed in memory. to turn engine brake on or off. To return to the predetermined speed, press the RESUME/ACCEL switch.
  • Page 91 Controls/Features 1. Tilting and Telescoping Adjustment Lever - Allows the Windshield Wiper - The electric wiper has two speeds steering wheel placement to be adjusted for driver comfort. Push (hi-low), which can be operated by rotating the WASHER/WIPER down to adjust, pull up to lock. knob.
  • Page 92 Controls/Features Headlight Flash-To-Pass - When the turn signal lever is pulled 7. Washer/Wiper Control - The windshield washer, along with with the headlights OFF, the Hi-Beam lights will come on and stay the windshield wipers, is controlled by the WASHER/WIPER on as long as the lever is held in the pulled position.
  • Page 93: Center Dash Panel/Wing Panel

    Controls/Features Center Dash Panel/Wing Panel 3878859R2...
  • Page 94: Gauges

    Controls/Features Gauges Switches There are four optional gauges in the instrument panel gauge Up to 23 optional switches can be located in the center and lower cluster of the center dash panel to help monitor the vehicle while right side of the center dash panel. Location of these switches in service.
  • Page 95 Controls/Features FOG LIGHT/ON SUSP/DUMP Turns on Fog Lamps when headlight This switch allows the operator to switch is on, and high beams are off. release the air from the air bags in a rear air suspension system when the vehicle’s speed is less than 5 mph. OFF ROAD (Bendix) PTO OFF/ON This switch enables and disables the...
  • Page 96 Controls/Features FIFTH WHEEL JAW UNLOCK DIFF RR AXLE/LOCK Press and hold this momentary switch Locks rear drive axle differential when to unlock the fifth wheel jaw. Vehicle vehicle has 6x4 independent locking must be stationary, parking brake set, differentials for improved traction on and ignition switch in the RUN position.
  • Page 97 Controls/Features SPARE/ON 26. Auxiliary Power Connectors Spare switch provided for customer 27. Cup Holder/Ashtray usage of additional options. 28. Ignition 29. Cigarette Lighter QUAL-COM/PANIC 30. Accessory Power Outlet Sends distress signal. 31. Manual Transmission Shift Lever Used in conjunction with the (optional) 32.
  • Page 98: Climate Control

    Controls/Features Climate Control WARNING Never drive the vehicle unless the windshield and all other windows are clear. A fogged, ice/snow covered, or dirty windshield or window limits vision, which could cause an accident, resulting in property damage, personal injury, or death. To improve defroster efficiency, remove ice and/or snow by hand from the windshield and windows with a non-metallic scraper.
  • Page 99 Controls/Features MAX Air Conditioning Mode In this mode all airflow is directed to the panel air outlets and the air is recirculated inside the vehicle. Use this mode to block out any outside odors, smoke, or dust and to cool the interior rapidly upon initial start up in very hot or humid weather.
  • Page 100: Air Conditioning

    Controls/Features Mix Mode In this mode 50% of the airflow is directed to the defrost and side demist air outlets and 50% of the airflow is directed to the floor air outlets, and fresh (outside) air is circulated inside the vehicle. The A/C compressor turns on and off automatically as needed when in this mode to reduce humidity levels and help reduce moisture buildup on the windshield.
  • Page 101: Dehumidification

    Controls/Features Dehumidification and engine usage, fuel economy information, video inputs for external cameras and a USB port for loading MP3 audio The heater-defroster systems can be operated simultaneously files that can be played through the radio. This unit also with the air conditioner during mild weather and high humidity provides an interface for the optional SmartWave®...
  • Page 102: Door And Window Controls

    Controls/Features deviation alert, critical low pressure alert, and high temperature Remote Keyless Entry Operation (Optional) alert. Refer to http://www.smartire.com/support/manuals for complete owner’s manual. NOTE: This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada. Operation is subject to the following two conditions: Door and Window Controls 1.
  • Page 103: Lock/Unlock From Interior

    Controls/Features Unlock button is pressed, and turns off the light (dims gradually 1. Lock/Unlock Button to off) when its Lock button is pressed. The Panic (emergency) 2. Door Control Panel button, when pushed, causes the horn to chirp on/off for three minutes, in unison with the headlights and park lights flashing.
  • Page 104: Power Operation

    Controls/Features Power Operation Mirror Controls Trucks may have optional electrically operated driver and passenger windows. Controls for these window lifts are mounted in the door control panels located by the vent windows. The driver side controls regulate window operation for both driver and passenger.
  • Page 105: Eaton Vorad Collision Warning System (Optional)

    Controls/Features Eaton VORAD Collision Warning System WARNING (Optional) The Eaton VORAD Collision Warning System may provide little or no warning for some WARNING hazards, such as pedestrians, animals, oncoming vehicles, and cross traffic. Failure to heed Before using this feature, read and thoroughly this warning could result in property damage, understand the Eaton VORAD Collision Warning personal injury, or death.
  • Page 106 Controls/Features is accomplished by measuring the driver’s habits based on • Excellent – Reward indication which results in higher vehicle fuel economy, time at idle, or both. Rewards include higher speed limits. maximum vehicle speed and higher cruise control speed limit. •...
  • Page 107: Section 5 - Sleeper Features

    Sleeper Features SECTION 5 — SLEEPER FEATURES Introduction Common features on the International® ProStar + Series ® 56-inch (142 cm) (short) sleeper model. General Information There are three trim versions of sleepers available, the ProStar ® Series, the ProStar + Eagle Series, and the ProStar + Eagle ®...
  • Page 108 Sleeper Features Common features on the International® ProStar + Series Common features on the International® ProStar + Series ® ® 73-inch (185 cm) (long) sleeper model with lower bunk. 73-inch (185 cm) (long) sleeper model with lower and upper bunks. 1.
  • Page 109: Lighting

    Sleeper Features Lighting Floor Lights There are two red floor lights located under the lower bunk Dome Light included with all sleeper cabs. These floor lights are controlled The sleeper dome light is a large fluorescent light located on by the same two-switch arrangement as the sleeper dome light. the headliner of the sleeper compartment.
  • Page 110: Sleeper Control Panel

    Sleeper Features Sleeper Control Panel The sleeper control panel comes with several optional features but the main components are the switch pack, sleeper climate General Information controls, and inverter control panel. Sleeper Control Panel Item Component Description Switch Pack The sleeper control panel is equipped with locations for up to six switches.
  • Page 111: Accent Light Dimmer Switch

    Sleeper Features Accent Light Dimmer Switch Engine Control Switch This switch is used for adjusting the brightness and WARNING dimness of the sleeper compartment accent lights. Never start the engine unless you’re sure the • Up position brightens the accent lights. transmission selector is in neutral and the brake •...
  • Page 112: Manual Climate Controls

    Sleeper Features To start the engine from the sleeper, press and hold the top of the Electronic Climate Controller ENGINE CNTL switch. There will be a 15 second delay during which an audible engine start alarm will sound then the engine NOTE: If sleeper air conditioning is desired and the main cab will begin cranking.
  • Page 113: Power Receptacle

    Sleeper Features Power Receptacle Remote Power Inverter Panel A 12 Volt power socket is located to the right of the This optional feature allows the operator sleeper climate controls. This power source provides to control the power inverter (if equipped) a location to operate accessories.
  • Page 114: Windows

    Sleeper Features Windows The sleeper compartment is equipped with a window on each side that can be opened for ventilation. General Information • Lift the handle to open the window. CAUTION • Lower the handle to close and lock the window. Make sure windows are closed before washing Optional privacy curtains are provided to cover the sleeper the cab.
  • Page 115: Bunk Restraint System

    Sleeper Features Bunk Restraint System Adjustable Belts This two-belt system is standard with the sleeper lower bunk. General Information To use the adjustable belt system, the bunk occupant should place one belt across the lower body (positioned above the WARNING occupants knees but below the hips), and the other belt should be positioned across the upper body (above the hips but Always use occupant restraint system when...
  • Page 116 Sleeper Features To install the restraint webbing system onto the sleeper bunk: 1. Enter the bunk and lay the restraint webbing system out on top of your body. 2. Insert two rear latches on the rear wall into two mating buckles (4) that are sewn to the restraint webbing system, making sure that both buckles are fully latched.
  • Page 117: Lower Bunk

    Sleeper Features Lower Bunk Item Component Description General Information Release To open, press upward on the latch mechanism Latch and lift the front edge of the bunk platform. To close, lower the bunk until the latch mechanism is locked in place. Gas Shocks The lower bunk is fitted with two gas shocks to aid in opening, closing, and supporting the...
  • Page 118: Upper Bunk

    Sleeper Features Sleeper Allows air to enter sleeper HVAC unit. Do not HVAC block HVAC air intake. Intake Sleeper Replaceable/cleanable filter cleans air and HVAC Air protects heat exchanger from becoming Intake Filter plugged with lint and debris. Upper Bunk General Information The optional upper bunk is hinged and can be raised and locked out of the way.
  • Page 119: Entering The Upper Bunk

    Sleeper Features Entering The Upper Bunk 1. Begin by facing the bottom step, placing your right foot on the bottom step, and grasp the front edge of the airline cabinet with your right hand and grasp the front bunk rail with your left hand (The bunk area is designed for your head to be at the driver’s side of the bunk).
  • Page 120: Exiting The Upper Bunk

    Sleeper Features Exiting The Upper Bunk 1. While keeping a firm grip with both hands on the front edge of the upper bunk, sit up on the upper bunk positioning your body above the top step and your legs over the front of the upper bunk. 2.
  • Page 121: Cabinets/Storage

    Sleeper Features Cabinets/Storage NOTE: The following will describe and illustrate the standard cabinets and their storage functions for the International® General Information ProStar + Series long sleeper. Your vehicle may not have all of ® these features. WARNING The sleeper compartment is designed to accommodate several different types of cabinet configurations to fit all needs.
  • Page 122: Cabinets

    Sleeper Features Cabinets 2. Release Knob: A release knob is used to open the work table. To open, depress the knob, the knob will Refrigerator Cabinet extend from the work table, then pull the work table open. To close the work table depress the tab, along the forward side of the work table, and slide the work table shut.
  • Page 123: Horizontal Refrigerator

    Sleeper Features 8. Drawer: A small drawer is provided at the top of the Dresser Cabinet refrigerator cabinet for storage. 9. Work Table: Pull-out work table. Important: A release latch is located on the right hand work table guide to allow the table to be stowed.
  • Page 124: Tower Wardrobe Cabinet

    Sleeper Features 3. Lift Release Handle: All drawers are equipped with lift Tower Wardrobe Cabinet release handles. To open the drawers, lift the handle from the bottom and slide the drawer open. To close, push the drawer shut until the lift release handle locks the drawer shut.
  • Page 125: Rear Wardrobe Cabinet

    Sleeper Features 4. Lift Release Handle: The optional door is equipped Rear Wardrobe Cabinet with a lift release handle. To open the door, lift the handle from the front and open the door. To close, push the door shut until the lift release handle locks the door shut. 5.
  • Page 126: Airline Cabinets

    Sleeper Features 4. Hanging Closet: Provides storage locations for Airline Cabinets hanging clothes. 5. Mirror: A mirror is provided with the rear wardrobe. 6. Logo Button: The logo button is used for opening the rear wardrobe cabinet. To open, push the logo button with one hand while lifting the door with the other hand.
  • Page 127: Convenience Features

    Sleeper Features Convenience Features Power Sockets Several 120 volt AC power sockets, for using electrical General Information appliances within the sleeper, are distributed throughout The sleeper cab is equipped with additional features that make the sleeper compartment . living on the road easier and more convenient. Speakers Sleeper Curtain There are two standard coaxial speakers mounted on the rear...
  • Page 128 Sleeper Features 3878859R2...
  • Page 129: Section 6 - Operation

    Operation SECTION 6 — OPERATION Operation Safety WARNING General Information Do not exceed the truck’s gross axle weight, gross vehicle weight, and gross combination weight ratings. Exceeding these ratings by WARNING overloading cause component failure resulting in property damage, personal injury, or Operation of a diesel engine near flammable death.
  • Page 130: Cab Controls

    Operation Seat Belts WARNING General Information When parking your vehicle, do not leave transmission in gear. Always use parking brake. When parking on a grade, chock wheels and WARNING turn front wheels to keep the vehicle from rolling To prevent personal injury or death, do not ride into the traveled portion of the roadway.
  • Page 131: General Information

    Operation General Information Operation Safety belts must be worn by the driver and all passengers at all times. Before adjusting or fastening the safety belt, move the seat forward or backward and adjust the seat height as necessary. Sit erect and adjust the seat cushion and seat back for a comfortable driving position.
  • Page 132: Care Of Seat Belts

    Operation To operate the seat belt follow these steps: Care of Seat Belts 1. Slowly pull the three-point seat belt out of the retractor WARNING and slowly pull it across your lap far enough to engage the buckle. If the retractor locks too soon, allow the seat Do not bleach or re-dye seat belt webbing.
  • Page 133: Seats

    Operation Seats General Information WARNING Do not adjust driver’s seat while vehicle is moving. The seat could suddenly or unexpectedly move causing the driver to lose control of vehicle, which could result in property damage, personal injury, or death. WARNING Reckless operation of this vehicle over rough roads or surfaces can cause loss of vehicle control and result in property damage, personal...
  • Page 134 Operation Seat Controls and Adjustments Item No. Item Description Backrest Tilt By rotating the handle, the backrest recline angle can be adjusted. Chugger Snubber Moving the handle down isolates the seat from the fore and aft movement of the cab. Armrests Armrests can be adjusted by lowering/raising to desired angle.
  • Page 135: Starting Procedures

    Operation Starting Procedures Engine Starting General Information The ignition switch has four key positions as follows: WARNING 1. ACC (Accessory) 2. OFF Never start the engine unless you’re sure the transmission selector is in neutral and the brake 3. ON is applied, otherwise accidental movement of the 4.
  • Page 136: After The Engine Starts

    Operation 9. To terminate ACC (Accessory) operation, rotate the key 1. Place the transmission in the neutral position. clockwise to the OFF position. 2. Apply the parking brake. After the Engine Starts 3. Turn off the headlights and all accessories. 4.
  • Page 137: Cold Weather

    Operation NOTE: The International® ProStar + Series vehicle is equipped 8. With the engine running on the booster vehicle, allow the ® with a remote jump start stud, located on the back of the battery discharged batteries to charge for at least 5 minutes. box, that eliminates the need to remove the battery box cover 9.
  • Page 138: Cold Weather Operation

    Operation power source to keep the engine coolant warm and a 120-volt Engine Idling socket for connecting to the external power source. The 120-volt socket is mounted below the driver’s side door. CAUTION Because diesel engines are highly efficient, they Cold Weather Operation use very little fuel while idling.
  • Page 139: Engine Idle Shutdown Timer (Optional)

    Operation Engine Idle Shutdown Timer (Optional) which are equipped with engine charge air coolers. Cooling air flow restriction affects emissions and can cause high exhaust This vehicle may be equipped with an optional Idle Shutdown temperatures, power loss, excessive fan usage, and a reduction Timer that will limit engine idle time to comply with certain state in fuel economy.
  • Page 140: Operating Instructions

    Operation Operating Instructions Steering Be alert to any change (feel) in steering when driving. This General Information change or feel includes increased steering effort, unusual sounds when turning, excessive wheel play or pulling to either WARNING side. If any of the above are detected have the vehicle inspected and repaired at once by a qualified mechanic.
  • Page 141: Adjustable Steering Column

    Operation Adjustable Steering Column • Using both hands, grab the sides of the steering wheel and adjust the telescoping feature to the desired position and then the steering wheel tilt to the desired position. • Hold the steering wheel in the newly acquired position with your right hand and pull THE RELEASE HANDLE backward towards you, to the locked position, with your left hand.
  • Page 142: Electrical

    Operation Electrical Battery Alternator WARNING CAUTION Keep lighted tobacco, flames, sparks or other ignition sources away from the batteries. Gas Improper usage of fast charger, hook-up of from the battery cells is flammable and can booster battery or installing battery can cause ignite and/or explode.
  • Page 143: Battery On Indicator

    Operation of the instrument panel gauge cluster. The green BATTERY ON WARNING indicator will illuminate any time the battery disconnect switch is in the ON position (batteries connected) regardless of the key DO NOT Check Battery Condition By Shorting state. This indicator can easily be viewed with the driver door (Flashing) Across Terminals.
  • Page 144: Electrical Load Control And Shedding (Elcs)

    Operation • Circuit breakers interrupt the circuit when an overload or of features/electrical loads. These will remain disabled until short occurs. Manual circuit breakers (Type III) can be reset the vehicle’s key switch transitions to the Accessory or ON by depressing the reset button on the breaker. Headlamp positions, and the measured voltage is above 12.1VDC.
  • Page 145: Electronic Engine Controller

    Operation Electronic Engine Controller To activate the engine brake, press the push button ENG BRAKE ON/OFF switch on the steering wheel Each vehicle contains an Engine Operation and Maintenance (pressing this switch again will deactivate the system). Manual in the driver’s door pocket. Refer to the Engine The ENGINE BRAKE SELECTOR 1/2/3 switch is then Operation and Maintenance Manual for detailed information on...
  • Page 146: Maxxforce® Engine Features

    Operation mechanical damage to the truck. Under these conditions, use • Engine Shutdown System - this system shuts down service brakes and select the appropriate gear, as required, to the engine after 30 seconds of operation beyond critical keep the engine rpm within operating limits. threshold values for coolant temperature and/or oil pressure.
  • Page 147: Air Compressor Cycling

    Operation Air Compressor Cycling engine operation, this cycle will be evident by the fluctuation of the primary air tank pressure gauge. The MaxxForce® 11, 13 and 15 liter engines can be equipped with one of two different types of air compressor and may have Cooling System one or two cylinders.
  • Page 148: Engine Oil

    Operation CAUTION When checking the oil level, the dipstick must be withdrawn and wiped clean, then inserted all the way and again withdrawn for a If the coolant should get extremely low and true check. the engine very hot, let the engine cool for approximately 15 minutes before adding coolant;...
  • Page 149: Fuel

    Engine Operator and Maintenance Manual for the applicable engine. Fuel and Lubricant Additives Hazards of Diesel Fuel/Gasoline Blends International trucks are designed and built to operate satisfactorily on fuels and lubricants of good quality marketed WARNING by the petroleum industry. Use of any supplementary fuel or lubricant additives is not recommended.
  • Page 150: Fueling Precautions

    Operation Dual tank systems are equipped with dual draw and dual return 2. Do not smoke or expose any open flame in the vicinity fuel line systems to equalize the fuel temperature and level of a vehicle being fueled. between the dual tanks. 3.
  • Page 151: Exhaust Diesel Particulate Filter Regeneration

    Operation Exhaust Diesel Particulate Filter Regeneration WARNING This vehicle is equipped with a Diesel Particulate Filter Failure to perform a Parked Regeneration when (DPF) to meet 2010 emissions requirements. The DPF traps exhaust filter indicator is ON will cause the engine exhaust particulate matter generated by normal engine usage.
  • Page 152 Operation 2010 Federal Emissions Label Vehicle Level Indication Audible Alarm LCD Text Message Action Required Conditions/Operation Drive on highway at highway speeds or start Parked Scrolls between Regeneration to prevent loss of power. See Visor for info Exhaust filter None and Parked Regen regeneration required.
  • Page 153: Parked Regeneration Procedure

    Operation Parked Regeneration Procedure information display, and the switch indicator will illuminate when the cycle is started. If the indicator is blinking, check Perform the following steps to initiate Parked Regeneration to be sure that all conditions in step 2 have been met. Once (cleaning) of the exhaust filter: started, the regeneration cycle will last approximately 30 minutes.
  • Page 154: Two-Position Regeneration Inhibit Switch

    Operation Two-Position Regeneration Inhibit Switch Almost every early clutch failure can be traced to excessive friction heat. Do not ride or slip the clutch. Once a clutch is With the optional two-position switch, pressing the ON position fully engaged, there is no heat generated and little or no wear. of the ON/INHIBT REGEN switch will inhibit both normal and However, during the brief period when the clutch is picking up parked regeneration.
  • Page 155: Engaging The Clutch

    Operation forward gear ratios. Once the highest shift lever position (5th 8. After your shifting ability improves, you may want to gear) is obtained in LO range, the operator preselects the range skip some of the ratios. This may be done only when shift lever for HI range.
  • Page 156: Hydraulic Clutch Actuation System

    Operation • Never hold a vehicle on a hill with the clutch. To hold 3. The driver should not try to slip the ceramic clutch on a hill with the clutch requires that the clutch be purposely by raising engine RPM’s and riding or feathering slipped.
  • Page 157: Double Clutch Procedures

    Operation the cab clutch pedal cannot be used to indicate when clutch • Shift the transmission into neutral. adjustment is required. Drivers may not notice the need for • Release the clutch pedal. clutch adjustment and continue to drive in such condition. Lack of adjustment will eventually lead to yoke interference with •...
  • Page 158: Eaton Autoshift® Transmissions (Optional)

    Operation Eaton AutoShift® Transmissions (Optional) WARNING To prevent unexpected vehicle movement, hold the brake pedal down while you move the gearshift from position to position. Hold down both brake and clutch pedal while pushing the “R” and “D” button. If you do not hold the brake pedal down, your vehicle may move unexpectedly and cause property damage, personal injury, or death.
  • Page 159 Operation Automated Manual Transmission Controls UPSHIFT The UPSHIFT mode is used in the MANUAL mode to select upshifts. DOWNSHIFT The DOWNSHIFT mode is used in the MANUAL mode to select downshifts. MANUAL Allows the driver to hold current gear and manually select the appropriate gear for road conditions using the upshift/downshift buttons.
  • Page 160: Eaton Ultrashift® Transmissions (Optional)

    Operation Eaton UltraShift® Transmissions (Optional) Rear Axles The optional Eaton UltraShift® transmission is an automatic Locking or Limited Slip Differentials transmission that can automatically select and engage the proper transmission gears. Vehicles equipped with this WARNING transmission do not have a clutch pedal. For operating instructions refer to the Transmission Manual.
  • Page 161: Tandem Axle Power Divider Lock (Pdl) Control

    Operation Tandem Axle Power Divider Lock (PDL) Control letting off the accelerator will engage the differential lock. A warning indicator on the instrument panel indicates when the CAUTION inter-axle differential is locked. Do not operate the vehicle with the PDL engaged When highway conditions improve (good traction), the PDL on dry pavement (good traction) continuously.
  • Page 162: Driver Controlled Differential Lock

    Operation Driver Controlled Differential Lock must be limited to low vehicle speeds, under 25 mph (40 km/h). Also, to maintain vehicle stability, the differential must not be The Differential Lock feature locks together the axle’s locked when the vehicle is traveling down steep grades and left and right axle shafts for improved traction on traction is minimal.
  • Page 163: Air Suspension System Faults

    Operation The system is controlled by the two position NOTE: The electrical system will automatically switch from SUSP/DUMP switch with an indicator light in the DUMP to SUSP if the vehicle speed exceeds 5 mph (8 km/h). DUMP position. This switch controls solenoids, which Once this occurs, the only means to deflate the suspension will direct air to the suspension dump and height valve.
  • Page 164: Downhill Operation

    Operation Downhill Operation • The common rule to follow in using the engine and transmission/rear axle to control vehicle speed is to select a lower gear going down the hill than would be required to WARNING ascend the hill. There are some exceptions, such as going down a short hill with good visibility and no hazards.
  • Page 165: Indicator

    Operation occurs in one system, the remaining system continues to is sufficient (approximately 55 to 76 psi [379 to 524 kPa]) to provide braking action. operate the vehicle. When a failure is detected the air dryer is provided with a limp Should the red indicator and beeper not shut off soon after home feature to allow the vehicle to be driven to a service center.
  • Page 166: Brake Application

    Operation Brake Application To release the parking brake after a low-pressure occurrence, recharge system to at least 70 psi (483 kPa) and push in the Rapid successive brake applications and release, sometimes parking brake control. If the system cannot be recharged and referred to as fanning or pumping the pedal, should be avoided.
  • Page 167: Parking Brake Reset

    Operation Apply a light coat of antiseize to the threads of the release stud to reservoirs. This protects the air system components from avoid any unnecessary wear of the threads. Remove the access malfunctioning including blockage, corrosion, and freezing. plug from the end of the spring chamber. Insert the release stud For air tank draining requirements, refer to the Maintenance through the opening in the chamber and into the spring pressure Instructions section as well as local regulations.
  • Page 168: Trailer Air Supply And Parking Brake Modular Controls

    Operation is manually moved. To release the trailer brakes, move handle the tractor spring brakes will apply, and the trailer emergency counterclockwise (up) until trailer moves freely. system will be activated. On vehicles equipped with the standard two valve system, Trailer Air Supply and Parking Brake Modular Controls the operation of one valve together with the other permits the operator to select the desired functions described below:...
  • Page 169: Parking Brake Indicator

    Operation NOTE: When attempting to readjust/slide the position of the Bobtail Proportioning System tractor fifth wheel or the trailer’s tandem axles with the tractor Bobtail proportioning is available with tractor air brake systems and trailer fully connected, leave the tractor’s PARKING BRAKE (for export only with code 04092) with or without ABS or pushed in and pull the TRAILER AIR SUPPLY out.
  • Page 170: Antilock Brake System (Abs)

    Operation Antilock Brake System (ABS) ABS Operation General Information WARNING WARNING If the ABS warning indicator comes on, stopping distances may increase under certain braking Antilock brake systems are designed to enhance conditions. Have the ABS system repaired overall vehicle safety when a vehicle is driven immediately.
  • Page 171: Abs Self Check

    Operation the control unit commands the appropriate modulator valve to Antilock Driving Tips adjust air pressure delivery to prevent wheel lockup. Brake just the way you always have. Apply brakes as normal to stop in time. The ABS monitors the brake application ABS Self Check electronically and automatically controls the brakes, much faster Bendix ABS Checkout: A yellow warning indicator on the...
  • Page 172: Atc System Check

    Operation drive axle wheel slip is occurring during vehicle acceleration. ATC OFF ROAD or MUD/SNOW Switch If drive axle wheel slippage is occurring, the Controller Relay initiates action to reduce engine power and/or to selectively The optional ATC system comes equipped with one apply rear brakes to transfer power from the slipping wheel to of two switches that perform the same functions of the opposite wheel.
  • Page 173 Operation (such as at exit ramps) lane changing, cornering, or obstacle WARNING avoidance. It is most effective on dry, high-friction surfaces. Stability Control systems are designed to Advanced Stability Functions (ESP): This function enhances enhance overall vehicle stability by automatically stability by sensing actual vehicle dynamics.
  • Page 174: Towing Instructions

    Operation wheel ends to manage wheel slip for optimal braking. The ABS WARNING system functions similarly whether the stability system or the driver applies the brakes. Failure to comply with the following may result in property damage, personal injury, or death: Towing Instructions •...
  • Page 175: Tow Hooks

    Operation NOTE: The tow hooks must be removed to operate the tilt-away bumper. Before moving the towed vehicle, check for adequate road clearance of vehicle components. International® Truck recommends unloading the towed vehicle prior to towing to reduce any abnormal loads to the vehicle components resulting from the towing procedures.
  • Page 176: Towing Vehicle With Front Wheels Suspended

    Operation Towing Vehicle With Front Wheels Suspended Towing Vehicles With Driver Controlled Differential Lock CAUTION Removing Axle Shafts Before Towing To prevent transmission damage, vehicles should CAUTION not be towed even short distances without suspending rear wheels or removing the axle To prevent differential and/or transmission shafts or propeller shaft.
  • Page 177: Installing Axle Shafts

    Operation 3. Loosen tapered dowels in flanges of both axle shafts 3. Install right-hand and left-hand axle shafts as follows: by holding a 1-1/2 inch diameter brass drift or hammer a. Place gaskets on wheel hub studs. against axle shaft center and hitting it with a five to six pound hammer.
  • Page 178: Tractor-Trailer Connections

    Operation Whenever possible, it is preferable to tow a disabled vehicle from loading the trailer. The vehicle speed must be below 5 mph (8 the rear by raising the rear of the chassis by the rear axles. km/h) before the switch will operate the valve. When towing a vehicle with rear of the chassis suspended, the When connecting to a trailer, switch the SUSP/DUMP switch, front wheels must be locked in the straight ahead position.
  • Page 179: Fifth Wheel Slide Switch (Optional)

    Operation NOTE: A fast flashing (twice per second) switch indicator WARNING signifies a problem in the fifth wheel lock system. When using an assistant to reposition a sliding Hook-Up fifth wheel, the driver must be ready to stop as soon as the fifth wheel moves to the desired 1.
  • Page 180: Un-Hook

    Operation 9. Charge trailer brake system. Set trailer brakes, either Fifth Wheel Jaw Unlock Control with the hand valve or tractor protection valve. Pull against trailer for an additional check of hook-up. Do Your vehicle may be equipped with an optional Fifth not pull hard enough to damage or strain the equipment.
  • Page 181: Fifth Wheel Jaw Monitoring

    Operation Fifth Wheel Jaw Monitoring One indicator, JAW LOCK, has a green that illuminates when the trailer is fully locked onto the fifth wheel. The optional fifth wheel jaw monitoring feature is an The other indicator, JAW UNLOCK, has a red that electronic jaw lock indicator system with two indicators illuminates when the trailer is not fully locked onto to show fifth wheel jaw status to the driver.
  • Page 182 Operation 3878859R2...
  • Page 183: Section 7 - Maintenance Instructions

    Maintenance Instructions SECTION 7 — MAINTENANCE INSTRUCTIONS Introduction about performing some service, consult your International® Truck dealer or have the service done by a skilled technician. WARNING Maintenance Guidelines If the owner/operator of the vehicle is a skilled technician and intends to perform the vehicle WARNING maintenance and servicing, he/she is strongly urged to purchase and follow the appropriate...
  • Page 184 Maintenance Instructions CAUTION WARNING To prevent damage to electrical components To prevent property damage, personal injury, during electric welding operations, follow these or death, take care when performing any cautions: Prior to electric welding, disconnect maintenance or making any check or repair. any negative and positive battery cables that Some of the materials in this vehicle may also connect the batteries to the vehicle.
  • Page 185: Supporting Your Vehicle For Service

    Maintenance Instructions Chassis Lubrication 10. Correct any problems that were revealed during inspection prior to operating the vehicle. New vehicles are lubricated at the factory. After the vehicle is placed in operation, regular lubrication and maintenance Supporting Your Vehicle for Service intervals, based on the type of service and road conditions, should be established.
  • Page 186: Air Conditioning Service Checks

    Maintenance Instructions Air Conditioning Service Checks Side Access HVAC Filter Have your air conditioning system serviced each spring. The refrigerant charge, cleanliness of condenser-evaporator cores, cab filter, and belt condition are essential to air conditioning performance. Remove the fresh air filter(s) once each season and check for dirt, lint, etc.
  • Page 187: Front Access Hvac Filter

    Maintenance Instructions Front Access HVAC Filter Recirculation Filters The recirculation filters are mounted on the left and right sides of the HVAC unit which is located in-cab under the left side dash. 1. Air Intake Housing 2. Screws 3. Filter Access Door 1.
  • Page 188: Sleeper Hvac Filter

    Maintenance Instructions Sleeper HVAC Filter 4. Close lower bunk platform. Axles Front Axle Inspection and Lubrication Check to make sure that the front axle mounting U-bolts, attaching or mounting bolts and nuts are securely tightened. Loose or misaligned front axles will affect vehicle alignment, front tire wear, and handling.
  • Page 189: Normal Maintenance

    Maintenance Instructions • Inspect, lubricate and adjust the wheel bearings at regular intervals. Refer to SECTION 8 — MAINTENANCE • Rapid outside shoulder wear on both tires indicates too INTERVALS AND SPECIFICATIONS for the correct much toe-in. intervals, lubricants, and torques. •...
  • Page 190: Locking Differential

    Maintenance Instructions Locking Differential Follow these precautions: • Always wear a respirator approved by National Institute of Vehicles which have a locking differential have the appropriate Occupational Studies of Health (NIOSH) or Mine Safety and operators manual supplied with the vehicle. Refer to this manual Appliance (MSA) during all brake service procedures.
  • Page 191: Air Brakes

    Maintenance Instructions Air Brakes WARNING Inspection and Adjustment Brake Automatic Slack Adjusters (ASA’s) should not need to be manually adjusted in service. ASA’s should not routinely have to be adjusted WARNING to correct excessive push rod stroke. Excessive Always chock wheels when manually...
  • Page 192: Air Dryer

    Maintenance Instructions Brake chamber push rods on original equipment chambers now 2. Condition of drums, brake chambers, and slack incorporate an overstroke indicator (an orange paint marker adjusters for wear, corrosion, maladjustment, cracks, near the base of the push rod) to aid adjustment checks. If the missing components, etc.
  • Page 193: Desiccant Filter

    Maintenance Instructions control, and desiccant quantity. Regularly check the desiccant, engine is started, turn on the ignition and touch the air dryer purge valve and air dryer heater performance. housing. It should be warmer than other metallic items on the vehicle.
  • Page 194: Abs Connections And Sensors

    Maintenance Instructions ABS Connections and Sensors for cleaning. Damage to these parts can occur if cleaning solutions having excessive acidity or alkalinity (pH) are used. Periodically, push together the ABS wiring connections to ensure Also, the higher the solution temperature ranges, the more they are fully-seated.
  • Page 195: Clutch

    Maintenance Instructions Clutch ® All new International® ProStar + vehicles use non-asbestos clutch linings. However, exposure to excessive amounts Pedal Free Travel of clutch material dust (whether asbestos or non-asbestos, fiberglass, mineral wool, aramid, ceramic or carbon) is a All International® ProStar + Series vehicles are equipped with potentially serious health hazard.
  • Page 196: Electrical

    Maintenance Instructions Electrical CAUTION To prevent vehicle and/or engine component Batteries damage, do not allow the fluid level in the reservoir to go below the MIN line. If too much Battery life and performance varies greatly depending on air enters, the hydraulic system will not operate duty cycle.
  • Page 197: Battery Cables

    Maintenance Instructions CAUTION corrosion and for cleaning the top of the battery. Brighten the contact surfaces with steel wool, apply a light coat of lubricant Allowing batteries to become heavily discharged sealing grease, such as Fleetrite® 472141-C1 or equivalent or and exposed to subfreezing weather will cause a spray protectant, and reassemble.
  • Page 198: Accessory Feed Connections

    Maintenance Instructions Connectors that are more subject to corrosion may be Fuses and Relays disassembled and sprayed internally with a light coating of Fuses and relays are located inside the cab within the fuse dielectric grease. Use grease sparingly, as too much grease will panel cover.
  • Page 199: Engine Fluids And Contaminated Material

    Maintenance Instructions Receipts covering the performance of regular maintenance Air Induction System should be retained in the event questions arise concerning maintenance. The receipts should be transferred to each WARNING subsequent owner of the engine (vehicle). To prevent personal injury or death when Engine fluids and contaminated material performing maintenance and repairs to any turbocharged engine with engine air inlet piping...
  • Page 200: Air Restriction Gauge

    Maintenance Instructions Air Restriction Gauge The initial restriction with a new air filter element will vary with air cleaner design and installation. The air restriction gauge indicates how much engine air cleaner After servicing the filter element, reset the yellow indicator by filter capacity has been used and how much filter capacity pushing the reset button and releasing it.
  • Page 201: Air Cleaner Element Service

    Maintenance Instructions Air Cleaner Element Service NOTE: Be careful not to bump the air filter element while it is in the housing; this can raise a cloud of dust that can enter the This vehicle comes with a selection of two air cleaner options. clean side of the piping to the turbocharger.
  • Page 202 Maintenance Instructions 6. With the air cleaner cover latch at the 1 o’clock position, align cover tabs with corresponding slots. Push the cover into the slots. Rotate the cover clockwise (in direction of lock on cover) until the locking tab snaps into its locked position.
  • Page 203: Troubleshooting

    Maintenance Instructions Troubleshooting No Restriction Reading POSSIBLE CAUSES HOW TO CHECK Plugged fitting or vacuum line Remove the gauge and apply a vacuum until it is locked up at the red zone. Re-insert the gauge and hold in the reset button. Indicator will fully return unless line or fitting is plugged. A slow return is normal due to safety filter in fitting.
  • Page 204: Charge Air Cooler And Radiator Core Inspection

    Maintenance Instructions Charge Air Cooler And Radiator Core Inspection And WARNING Cleaning Do not exceed the pressure rating on the Inspection and Cleaning de-aeration tank cap. Ensure that the pressure rating of the de-aeration tank cap matches that With the engine off, visually inspect the charge air cooler core listed on the side of the tank, or the tank may and radiator core assembly for debris and clogging of external burst, causing property damage, personal injury,...
  • Page 205 Maintenance Instructions To function properly, the coolant system must be completely filled with coolant and all air must be expelled. To accomplish this, the following procedures should be carefully completed: 1. Turn on ignition without starting the vehicle. This opens the electrically actuated LTR coolant flow valve.
  • Page 206: Coolant And Optional Coolant Filter

    Maintenance Instructions Coolant and Optional Coolant Filter minus -40° F (-40° C) as well as excellent corrosion protection. A 50/50 mixture can be easily created in the shop using The cooling system in vehicles with MaxxForce® 11, 13 and 15 undiluted coolant and water and will provide freeze protection engines, is filled at the factory with Nitrite-free Shell Rotella®...
  • Page 207: Fuel System

    Maintenance Instructions Start cold engine and view fan to see that it is rotating slower Since Ultra-Low Sulfur Diesel (ULSD) fuel tends to absorb than the fan pulley (fan clutch is disengaged). Achieve operating more water and engines are operating at higher temperatures, temperature and observe that the fan is engaged.
  • Page 208: Noise Emissions - Exterior

    Maintenance Instructions Noise Emissions – Exterior Engine Noise Shields/Blankets • Engine valve covers, oil pans, and block covers are made to Instructions for Proper Maintenance damp out engine mechanical noise and, if needed, should In order to comply with federal exterior noise regulations, your be replaced with original equipment parts.
  • Page 209: Cleaning

    Maintenance Instructions Cleaning NOTE: Suspension alignment must be maintained at all times. If on-vehicle regeneration is unsuccessful at removing soot from NOTE: Refer to SECTION 8 — MAINTENANCE INTERVALS the DPF, the DPF may need to be removed from the vehicle and AND SPECIFICATIONS for proper U-bolt torque values.
  • Page 210: Rear Suspension

    Maintenance Instructions On vehicles equipped with the optional front air suspension, the Have a technician examine the steering mechanism. Minor air suspension components, including air bags, height control adjustments could head off further problems. valves, ail lines, and fittings should be inspected for wear, Check tie rod ends, drag link ends and king pins.
  • Page 211: Lubrication Points

    Maintenance Instructions Lubrication Points The power steering fluid filter is located inside the power steering reservoir. To remove the filter, unscrew the large cap on the power steering reservoir and unscrew the filter. Reverse the procedure to install the new filter. With time, the large square-cut reservoir cap O-ring seal may shrink slightly.
  • Page 212 Maintenance Instructions WARNING WARNING Always maintain your tires in good condition. To prevent personal injury or death, always Frequently check and maintain correct inflation follow these instructions when mounting tires on pressures as specified by tire manufacturers. wheels: Inspect periodically for abnormal wear patterns •...
  • Page 213: Tire Maintenance

    Maintenance Instructions pressures should be checked daily and always before WARNING long-distance trips. • Do not mix stud-piloted wheels or fasteners with Follow the tire manufacturer’s recommended cold inflation hub-piloted wheels or fasteners. Premature wheel pressure for the tire size, type, load range (ply rating), and axle failure can result in property damage, personal injury, loading typical for your operation.
  • Page 214: Smartwave® Tire Pressure Monitoring System

    Maintenance Instructions tire components (i.e., ply and tread separation and reduced the DID will act as the user interface and the round SmartWave® retreadability). display is not provided. Refer to the Driver Information Display operator reference card, supplied in the vehicle, for product Underinflation is also the primary cause of blowouts.
  • Page 215: Loads

    Maintenance Instructions Loads Dual Tires Mixing NOTE: Never mix bias and radial tires on this vehicle. WARNING It is recommended for best overall performance that only radial Loading tires beyond their rated capacity tires be used on this vehicle. decreases tire life requiring more frequent Never mix different tire sizes or constructions on the same axle.
  • Page 216: Tire Replacement

    Maintenance Instructions 2. In a dual assembly, reverse the position of the tires if one Wheel and Tire Balancing tire wears much faster than its mate. Out-of-round or out-of-balance wheels or tires can cause vehicle 3. On the drive axle, if heel and toe wear or alternate wheel vibration and bounce, and shimmy.
  • Page 217: Irregular Wear

    Maintenance Instructions Wheels Irregular Wear If irregular wear is present, check the axle alignment, tire Wheel and Wheel Nut Maintenance and Installation pressure, wheel balance, shock and suspension component condition, and wheel bearing end play. WARNING This condition not only shortens tire life, but will adversely affect To prevent personal injury or death, always the handling of your vehicle.
  • Page 218: Wheel Nut Torque Maintenance

    Maintenance Instructions Wheel Nut Torque Maintenance WARNING Tighten and maintain wheel and rim mounting nuts to the proper • Do not mix stud piloted wheels or fasteners with hub torque. Loose nuts or overtightened nuts can lead to premature piloted wheels or fasteners. Premature wheel failure wear and possible failure of the wheel, rim, and/or mounting can result in property damage, personal injury, or death.
  • Page 219 Maintenance Instructions other surfaces or the wheel clamping effectiveness will be reduced! 4. To prevent aluminum wheels from getting stuck on the hub due to corrosion, apply a thin coat of antiseize compound or disc brake corrosion control grease to the hub pilot pads only.
  • Page 220: Transmission

    Maintenance Instructions Transmission Check lubricant level. With the vehicle on level ground, verify that transmission lubricant level is even with the bottom of the inspection plug in the side of the transmission. Check shifter for proper operation. • Check operation of transmission neutral safety switch. Try to start the vehicle in all shift selector positions other than neutral.
  • Page 221: Section 8 - Maintenance Intervals And Specifications

    Maintenance Intervals and Specifications SECTION 8 — MAINTENANCE INTERVALS AND SPECIFICATIONS Lubrication and Maintenance Intervals These intervals may be expressed in miles (kilometers), hours of operation, and/or months of operation. It is important to note All new vehicles are factory-lubricated. Once the vehicle is that in high duty cycle types of operation and/or where operating in operation, regular lubrication and maintenance intervals conditions are extremely severe (such as in deep water, mud or...
  • Page 222 Maintenance Intervals and Specifications Lubrication and Maintenance Interval Chart Symbols Key Lubrication and Maintenance Interval Chart Notes Symbol Interval Definition NOTE 1: A hand-pumped grease gun should be used for optimal grease distribution within the component joint. EVERY 25,000 miles (40,000 km)/600 hours/3 Months NOTE 2: Kingpin thrust bearings must be lubricated through the lower kingpin grease zerk with the vehicle weight on the tires.
  • Page 223 Maintenance Intervals and Specifications Lubrication and Maintenance Interval – Recommended Synchronized Intervals System Item Intervals Special Interval (3) : miles (km) / hours / months Pre-Trip Pre-trip Inspection Items listed in SECTION 3 – DAILY Inspection INSPECTION GUIDE Front Axle Wheel Bearing-Oil Type –...
  • Page 224 Maintenance Intervals and Specifications Lubrication and Maintenance Interval – Recommended Synchronized Intervals (cont.) System Item Intervals Special Interval (3) : miles (km) / hours / months Rear Axle Suspension Fasteners / Components – Check A, B Rear Axle Lubricant – Level Checks A, B Axle Flange Nuts –...
  • Page 225 Maintenance Intervals and Specifications Lubrication and Maintenance Interval – Recommended Synchronized Intervals (cont.) System Item Intervals Special Interval (3) : miles (km) / hours / months Steering Power Steering Fluid – Check Level A, B Steering System – Check Tightness A, B Steering Gear –...
  • Page 226 Maintenance Intervals and Specifications Lubrication and Maintenance Interval – Recommended Synchronized Intervals (cont.) System Item Intervals Special Interval (3) : miles (km) / hours / months Air Brakes Air Compressor Discharge Line – Check for Blockage A, B (Cont.) Brake Shoes (NOTE 3) As Required Air Dryer Desiccant –...
  • Page 227 Maintenance Intervals and Specifications Lubrication and Maintenance Interval – Recommended Synchronized Intervals (cont.) System Item Intervals Special Interval (3) : miles (km) / hours / months Fuel System Fuel Sender, Hose Connections – Check for Loose A, B Connectors Fuel/ Water Separator – Drain Water/Dirt A, B Non-Davco Fuel/Water Separator Filter –...
  • Page 228 Maintenance Intervals and Specifications Lubrication and Maintenance Interval – Recommended Synchronized Intervals (cont.) System Item Intervals Special Interval (3) : miles (km) / hours / months Door Hinges/Latches/Strikers – Lubricate, Check Link (Use Components Multi-purpose lithium grease or light engine oil. Do Not A, B use silicone lubricant).
  • Page 229: Lubrication And Fluids Charts

    Maintenance Intervals and Specifications Lubrication and Fluids Charts Fluid Check and Fill Notes NOTE: The components requiring lubrication and fluid check and CAUTION fill diagrams are typical representations. Use only recommended viscosity engine oil. Lubrication Notes Refer to the Engine Operation and Maintenance Manual for engine oil specifications.
  • Page 230: Components Requiring Lubrication

    Maintenance Intervals and Specifications Components Requiring Lubrication 1. Steering Gear 6. Steering Drag Link Ends 2. Steering Intermediate Shaft 7. Clutch Cross Shafts and Release Bearing 3. Front S-Cams and Slack Adjusters 8. Drive Shaft U-joints and Slip Joint 4. King Pin Bushings and Thrust Bearings 9.
  • Page 231: Components Requiring Fluid Check And Fill

    Maintenance Intervals and Specifications Components Requiring Fluid Check and Fill 1. Engine Oil Dipstick 5. Windshield Washer Fluid Bottle 2. Power Steering Fluid Reservoir 6. Front Axle Oil-Filled Hubs 3. Engine Oil Fill Tube 7. Transmission Oil Fill/Level Check Plug 4.
  • Page 232: Unit Refill Capacities

    Maintenance Intervals and Specifications Unit Refill Capacities Crankcase and Oil Filters For specific engine crankcase capacities, refer to separate Cooling System Refill Capacities Engine Operation and Maintenance Manual provided with Cooling system refill capacities vary considerably due to vehicle. differences in engine models and optional equipment (including sleeper heater circuit), in addition to the amount of coolant Hydraulic Clutch System remaining in the system after draining.
  • Page 233: Transmission

    Maintenance Intervals and Specifications Transmission Description Transmission Type Feature Code Pints Liters Eaton Fuller® 9-Speed (synthetic transmission oil):** Manual 13GPL Eaton Fuller® 10-Speed (standard transmission oil):** Manual 13GAH; 13GHJ; 13GHK; 13GHL; 13GHN; 13GHP; 13GHR; 13GHS; 13GNB Eaton Fuller® 10-Speed (standard transmission oil):** Manual 13GKZ Eaton Fuller®...
  • Page 234: Rear Axle Unit Refill Capacities

    Maintenance Intervals and Specifications Rear Axle Unit Refill Capacities 6X4 TANDEM AXLE Forward Rear Description Code Pints Liters Pints Liters 4X2 SINGLE AXLE RT-40-145, 14GRB, 30.2 14.3 25.8 12.2 Description Feature Code Pints Liters RT-40-145P, 14GRC, RS-23-160 14051, 14ARB 39.5 18.7 RT-40-145A 14GRN,...
  • Page 235: Lubricant And Sealer Specifications

    Maintenance Intervals and Specifications Lubricant and Sealer Specifications Component Component Vendor / Lubrication Type Viscosity Applicable Temperatures Non-driving Front Axle Front axle Mineral Oil 75W : -40°F to - 15°F (-40°C to -26°C) wheel bearing 75W-80: -40°F to 80°F (-40°C to 27°C) 75W-90: -40°F to 100°F (-40°C to 38°C) 75W-140:...
  • Page 236 Maintenance Intervals and Specifications Component Component Vendor / Lubrication Type Viscosity Applicable Temperatures Engine Engine See Engine Operation and Maintenance Manual Lubricating Oil Steering Power Steering Engine Oil 15W-40 Engine Oil Fluid In extreme cold conditions (-20°F or below) replace the 15W- 40 and use power steering fluid Fleetrite®...
  • Page 237 Maintenance Intervals and Specifications Component Component Vendor / Lubrication Type Viscosity Applicable Temperatures Clutch Release Fleetrite® Lithium Complex Based Moly grease Bearing/ P/N 991044C2 or equivalent GC/LB NLGI #2 Shafts/ Fork Multi-purpose Lithium Complex grease – Lubricant Cooling System Extended Life Shell Rotella®...
  • Page 238 Maintenance Intervals and Specifications Component Component Vendor / Lubrication Type Viscosity Applicable Temperatures Rear Axle Rear Drive Mineral Oil – Gear oil meeting MIL-PRF-2105E, -40°F to - 15°F (-40°C to -26°C) Axle(s) API Mete GL-5 75W-80 -40°F to 80°F (-40°C to 27°C) 75W-90 -40°F to 100°F (-40°C to 38°C) 75W-140...
  • Page 239: Torque Specifications

    Maintenance Intervals and Specifications Torque Specifications U-BOLT NUT TORQUE CHART Torque Feature Code Rear Suspension Capacity and Type lbf - ft N • m 14SAN 23,500-lb (10,659 kg) Capacity, RR, Springs, Single, Vari-Rate 260-300 353-407 14SAU 20,000-lb (9072 kg) Capacity, RR, Springs Multileaf with Single Torque Rod 258-295 350-400 14SAW...
  • Page 240: Disc Wheel Nut Torque Chart

    Maintenance Intervals and Specifications Torque Feature Code Front Suspension Capacity and Type lbf - ft N • m 3AHN 12,350-lb (5602 kg) Capacity, Parabolic Taper Leaf 260-300 353-407 NOTE: For all other vendor supplied suspensions, refer to vendor’s website for proper torque specifications. Fuse Charts DISC WHEEL NUT TORQUE CHART The following fuse illustrations represent typical fuse panel...
  • Page 241: Typical Interior Fuse Panel Layout

    Maintenance Intervals and Specifications Typical Interior Fuse Panel Layout 3878859R2...
  • Page 242: Typical Luggage Compartment Fuse Panel Layout

    Maintenance Intervals and Specifications Typical Luggage Compartment Fuse Panel Layout 3878859R2...
  • Page 243: Prostar + Series Light Information

    Maintenance Intervals and Specifications ProStar + Series Light Information ® Lamp Description Bulb P/N Sleeper Dome Lamp F15T8/CW Day Cab Dome Lamp Cab Dome Lamp Accent Lamps Under Bunk Lamp Cab Floor Lamp Sleeper Floor Lamp Sleeper Reading Lamp Wardrobe Cabinet Lamp 7575 Cab Map Lamp Door Lamps...
  • Page 244: Filter List

    Maintenance Intervals and Specifications Lamp Description Bulb P/N Headlight Low Beam: 9006 High Beam: 9005 Side Marker: 194 Parking/Turn: 3357AK Side Turn and Marker Lamp assembly 01-5242 Side Turn Lamp (Incandescent) 3156 Filter List Filter part numbers and/or specifications may change during the life-cycle of this vehicle.
  • Page 245: Section 9 - Customer Assistance

    Customer Assistance SECTION 9 — CUSTOMER ASSISTANCE Service Information availability, and fee structure can be obtained by contacting your local International Truck dealer or, in the case of a National The continued premium performance of this International® Account, an International Fleet Service Manager. chassis can best be assured through proper servicing.
  • Page 246 Customer Assistance Custom Service Contracts, the most flexible aspect of the • International, North America’s leader in truck manufacturing, International Truck Warranty Program, can provide extended is also North America’s leader in warranty value protection that is specifically tailored to meet each customer’s •...
  • Page 247 Index SECTION 10 — INDEX (CONT.) Air Dryer (cont.) ABS Connections and Sensors....... . .182 Purge Valve.
  • Page 248 Index (CONT.) (CONT.) Axles (cont.) Brakes (cont.) Front Axle............176 Antilock Brake System (ABS).
  • Page 249 Index (CONT.) (CONT.) Checking Inflation..........201 Cabinets (cont.) Dresser Cabinet.
  • Page 250 Locking the Door..........91 Customer Security Guide for International Trucks....6 Unlocking the Door.
  • Page 251 Index (CONT.) (CONT.) Electronic Vehicle Monitoring........89 Driver/Passenger Windows (cont.) Mirror Controls.
  • Page 252 Index (CONT.) (CONT.) Exterior Noise Emissions......... . .4 Engine (cont.) MaxxForce®...
  • Page 253 Index (CONT.) (CONT.) Hook-Up............167 Fuel (cont.) Fueling Procedures.
  • Page 254 Index (CONT.) (CONT.) Instrument Panel Gauge Cluster (cont.) Lighting (cont.) Dome Lighting..........76 Accent Lights.
  • Page 255 Index (CONT.) Main Features............95 Operating Instructions (cont.) Alternator.
  • Page 256 Index (CONT.) (CONT.) Outside Temperature and Compass Displays (Optional)..74 Operating Instructions (cont.) Ultra Low Sulfur Diesel Fuel Requirements....137 Outside Temperature Reading........74 Unacceptable Fuel Blends.
  • Page 257 Index (CONT.) (CONT.) Quadrant 3: Display Messages........74 Reporting Safety Defects.
  • Page 258 Index (CONT.) (CONT.) Sleeper Control Panel (cont.) Steering (cont.) Manual Climate Controls........100 Tightening Steering Intermediate Shaft Joint Bolts.
  • Page 259 Index (CONT.) (CONT.) Tilt-Away Bumper (cont.) Towing Instructions (cont.) Raising the Tilt-Away Bumper........20 Towing Vehicle With Front Wheels Suspended.
  • Page 260 Index (CONT.) (CONT.) Underinflation........... . .201 Tractor-Trailer Connections (cont.) Fifth Wheel Jaw Monitoring.
  • Page 261 Index (CONT.) (CONT.) Wear............. . .204 Wheels (cont.) Irregular Wear.
  • Page 262 Index 3878859R2...
  • Page 263 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.

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Prostar+ eagle series.

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