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GABRIEL KAKELUGNAR G830 Assembly Instruction Manual

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TMS 2015-10-16
Assembly instruction
Rectangular tile stoves
Model:
G820 Strömsrum
G830 Borgholm
G840 Ekeby
G855 Kungälv
Contents
Tests and approvals ......................... 2
Body
Preparations ................................... 4
Important measurements................... 5
Assembly ...................................7-18
Tiles and cassette
Tiling - preparations ....................... 20
Tiling - recommendations ................ 22
Tiling - assembly............................ 23
Cassette - assembly ....................... 24
Fan installation ............................. 27

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Summary of Contents for GABRIEL KAKELUGNAR G830

  • Page 1: Table Of Contents

    Assembly instruction Rectangular tile stoves Model: G820 Strömsrum G830 Borgholm G840 Ekeby G855 Kungälv Contents Tests and approvals ......2 Explanation of symbols / foreword ... 3 Body Preparations ........4 Important measurements....5 Overall installation sequence .... 6 Assembly ........7-18 Radiation plate installation .....

  • Page 2: Tests And Approvals

    G340 Gabriel, G350 Duvemåla, G360 Tillinge. No. G310-G360-CPR-150615 DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011 Model: G820 Strömsrum, G830 Borgholm, G840 Ekeby, G855 Kungälv, No. G310-G360-CPR-150615 Model: Product type: Slow heat release appliance (SHRA) fired by solid fuel...

  • Page 3: Explanation Of Symbols/Foreword

    Explanation of symbols/foreword GABRIEL KERAMIK AB Safety instructions Read these instructions carefully before Make sure prior to the assembly that the starting the assembly. Incorrect assembly building permit is approved and that the can cause serious damage and fire risk. local chimney sweep has approved the installation.

  • Page 4: Preparations

    Preparations GABRIEL KERAMIK AB Measurement for 150 mm flue pipe connection ø Combustible wall min. 15 mm 150 mm ø 440 mm Measurement for ø 125 mm combustion air inlet connection Combustible wall min. 15 mm 125 mm ø Base block 4 •...

  • Page 5: Important Measurements

    Important measurements • RECTANGULAR GABRIEL KERAMIK AB Control and guide measurements (all measurements in mm) = Control measurement Outer mantle 2190 2030 Inner core 1908 1811 1613 1170 1551 1415 1351 Ingen fog No joints 1217 1151 1020 Floor level * 1–17 shows the numbers of all parts, see page 6.

  • Page 6: Overall Installation Sequence

    Overall installation sequence GABRIEL KERAMIK AB Start A 6 • RECTANGULAR...

  • Page 7: Assembly

    Assembly GABRIEL KERAMIK AB Mark on the floor exactly where the stove is going to be placed. The opening for convection air (fan) can be either from the left or Before starting the assembly, right side by turning the baseblock make sure that the support is up-side-down.
  • Page 8 Assembly GABRIEL KERAMIK AB Set the outer ring (3) with mortar and seal / insulate between the firebox blocks. Seal/insulate between the firebox blocks. Set the outer ring (3a) with mortar. Be aware of the soot hole dimension (ø100 mm) Level vertically and horizontally.
  • Page 9 Assembly GABRIEL KERAMIK AB Set the outer ring (3) with mortar. Level vertically and horizontally. Make sure there is space for soot hole and flange. 100 mm 100 mm Set the second firebox block (6) on top of the first one. Make sure that no mortar falls between the blocks.
  • Page 10 Assembly GABRIEL KERAMIK AB Set the third firebox block (6) on top the second one. Make sure that no mortar falls between the blocks. Seal with insulation at the front edge of the U-formed blocks. Level vertically and horizontally. Make sure that no mortar falls into the expansion gap at the back of the firebox blocks.
  • Page 11 Assembly GABRIEL KERAMIK AB Set outer ring (3) with mortar. Level vertically and horizontally. Check that the height is within tolerance (550 mm) 550 mm Set outer ring (4). Set the fifth firebox block (6a) on top of the fourth one. Make sure that no mortar falls between the blocks.
  • Page 12 Assembly GABRIEL KERAMIK AB Cut the insulation. Set the top of the firebox block (7) in mortar. Before continuing above the firebox opening, construct a prop to support both the outer ring and the firebox top block as shown in the picture.
  • Page 13 Assembly GABRIEL KERAMIK AB Place the inner block (8) on top of the firebox block (7) without mortar joint. Make sure that this and the following blocks are in level and do not ignore any irregularities. Carefully centre and set the outer rings with mortar (9).
  • Page 14 Assembly GABRIEL KERAMIK AB Set outer ring (9) with mortar. Level vertically and horizontally. Set the “church roof” (10). Level vertically and horizontally. Place a thin strip of insulation, 2–3 mm, between the block and outer ring to prevent soot accumu- lation.
  • Page 15 Assembly GABRIEL KERAMIK AB Set outer ring (9) with mortar. Level vertically and horizontally. 1811 mm Set outer ring (9) with mortar. Level vertically and horizontally. Set the “divider” block (12) in mortar. Level vertically and horizontally. RECTANGULAR • 15...
  • Page 16 Assembly GABRIEL KERAMIK AB Set the “flame protection” block (11) and the “divider” block (12a) with mortar. Level vertically and horizontally. The “divider” block (12a) and “flame protection” block (11) must be 2-4 mm below the outer ring to leave enough space for the whole inner core to expand upwards.
  • Page 17 Assembly GABRIEL KERAMIK AB Set the “damper” lid (14) with mortar. Level vertically and horizon- tally. Check that the height is within the tolerance (2030 2125 mm Set the damper in a bed of mortar and make sure it runs freely. The inside of the blocks shall be rendered with clay mortar (easiest done before the assembly).
  • Page 18 Assembly GABRIEL KERAMIK AB Set the small lid (16) in mortar. If needed, cut to size for the either of the two flue pipe installations. The supporting pieces (17) shall be adjusted according to the size of the crown tiles. 18 •...

  • Page 19: Radiation Plate Installation

    Radiation plate installation GABRIEL KERAMIK AB The radiation plate installation • Loosen and turn the upper heat plate (19) so that the bent edge is towards the stove body. Screw it together with the lower heat plate (20) as shown. •...

  • Page 20: Tiling - Preparations

    Tiling and preparations GABRIEL KERAMIK AB IMPORTANT STEPS PRIOR TO TILING • Mark the centre line (Figur1 page 21) • Check that the floor is level. • Check the body surface. Is it vertical? Be aware that you must compensate for any irregularities.
  • Page 21 Loda in centrum Loda in centrum Applicera fix med tandspackel Applicera fix med tandspackel både på stomme och kakel enligt bild. både på stomme och kakel enligt bild. Tiling and preparations GABRIEL KERAMIK AB Loda in centrum Applicera fix med ta både på...

  • Page 22: Tiling - Recommendations

    Recommendations for the tile setting GABRIEL KERAMIK AB RECOMMENDATIONS FOR THE TILE SETTING The tiles are marked with letters according to the tile plan (Do not unpack all the tiles at the same time as they may be mixed up and placed in the wrong position.) To get a nice end result, we recommend to unpack the tiles row by row as you progress following the letter markings on the wrapping (Picture 6, page 23).

  • Page 23: Tiling - Assembly

    Tiling - Assembly GABRIEL KERAMIK AB Picture 6 Crown Frieze Picture 7 Shelf tiles (V, Y, X and Z) should be set in silicone or mortar as shown in picture 7 above. Footsims Start from the center RECTANGULAR • 23...

  • Page 24: Cassette - Assembly

    Cassette assembly in round and rectangular tiled stoves GABRIEL KERAMIK AB 80/125 80/100 Outdoor inlet air Indoor inlet air Mount the reduction flange to the flexible tube and Mount the reduction flange to the flexible tube and connect the flange and tube to inlet air through the connect the flange and tube to inlet air through the floor base.
  • Page 25 Cassette assembly in round and rectangular tiled stoves GABRIEL KERAMIK AB Pass the flexible tube through the hole in the cassette bottom and fit it over the connecting flange and fasten the flange plaate. Mount the damper in the bottom of the cassette, do not forget the cotter pins.
  • Page 26 Cassette assembly in round and rectangular tiled stoves GABRIEL KERAMIK AB Mount the vermiculite plate in the bottom. NOTE! The cassette is installed in the same way in round and rectancular stoves. Protect the brass frame and tiles around the cassette with sking tape to ensure a neat silicon 20mm seal.

  • Page 27: Fan Installation

    Cassette assembly in round and rectangular tiled stoves GABRIEL KERAMIK AB Insert the steel plate vertically and over the cassete. Turn the plate horizontally and pull it back to be in close contact with thefire box block (7) and at the same time is wedged into the space between the cassette and the body, see pictures 3 and 4.
  • Page 28 Low temperature flue gas outlet The traditional 5-channel flue gas principle is still incomparable Inner core Outer mantle Expansion area Heat accumulating, dense, fire-resistant material for long-lasting heat radiation Fan controlled direct heat through channels in the hot air cassette for efficient heat circulation Airflow on the inside keeps the glass cleaner...

This manual is also suitable for:

G820G840G855G8340

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