Related Manuals for BeaconMedaes AGS Series
Summary of Contents for BeaconMedaes AGS Series
- Page 1 Instruction Book - Operating Manual AGS Anaesthetic Gas Scavenging Disposal System Part Number: 2920 7087 61 Revision Date: 1-1-2011...
- Page 3 This applies in particular to trademarks, model denominations, part numbers and drawings. This instruction book is valid for CE as well as non-CE labelled machines. It meets the requirements for instructions specified by the applicable European directives as identified in the Declaration of Conformity. No. 2920 7087 61 www.beaconmedaes.com...
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Page 4: Table Of Contents
Instruction book Table of contents Safety precautions......................4 ...........................4 AFETY ICONS ...................4 AFETY PRECAUTIONS DURING INSTALLATION ....................5 AFETY PRECAUTIONS DURING OPERATION ................6 AFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR General description......................8 ...........................8 NTRODUCTION ..........................10 XHAUSTER UNITS ...........................12 LECTRIC MOTORS ..........................12 ONTROL PANEL ......................18 EMOTE START SWITCH PANELS ......................18... - Page 5 Instruction book Technical data.......................38 ....................38 EFERENCE CONDITIONS AND LIMITATIONS ..........................39 LECTRIC DATA .........................40 ERFORMANCE DATA ......................42 RESSURE SWITCH SETTINGS Declaration of conformity....................43...
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Page 6: Safety Precautions
Instruction book Safety precautions Safety icons Explanation Danger for life Warning Important note Safety precautions during installation All responsibility for any damage or injury resulting from neglecting these precautions, or non- observance of the normal caution and care required for installation, operation, maintenance and repair, even if not expressly stated, will be disclaimed by the manufacturer. -
Page 7: Safety Precautions During Operation
Instruction book 5. In installations with more than one vacuum pump connected to a common net, manual valves must be installed to isolate each pump. Non-return valves (check valves) must not be relied upon for isolating the pumps. 6. Never remove or tamper with the safety devices. Also consult following safety precautions: Safety precautions during operation Safety... -
Page 8: Safety Precautions During Maintenance Or Repair
Instruction book Also consult following safety precautions: Safety precautions during Installation Safety precautions during Maintenance or Repair. These precautions apply to vacuum pumps. For precautions applying to the connected equipment consult the relevant instruction book. Some precautions are general and cover several machine types and equipment; hence some statements may not apply to your device. - Page 9 Instruction book Also consult following safety precautions: Safety precautions during installation Safety precautions during operation. These precautions apply to vacuum pumps. For precautions applying to the connected equipment consult the relevant instruction book. Some precautions are general and cover several machine types and equipment; hence some statements may not apply to your device.
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Page 10: General Description
Instruction book General description Introduction AGS 510 up to AGS 3770 are blower units, used to create vacuum for the removal of waste anaesthetic gases in theatres. The Anaesthetic Gas Scavenging (AGS) disposal system connects to the patients breathing circuit via a transfer and receiving system and removes expired anaesthetic gas from its source. - Page 11 Instruction book Simplified schematic of a AGS Simplex installation...
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Page 12: Exhauster Units
Instruction book Simplified schematic of a AGS Duplex installation Exhauster units The exhauster unit is basically an air compressor and consists of an electric motor, directly coupled to an impeller fan. The motor drives the impeller assembly and the airflow is routed to provide a compression cycle. The inlet is connected to the pipeline distribution installation and provides the vacuum and design flow rate at the terminal units. - Page 13 Instruction book AGS Simplex AGS Duplex...
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Page 14: Electric Motors
Instruction book Suction pipe with flow regulating valve Exhaust pipe Motor Blower Electric cabinet Check valve Electric motors The type of electric motor fitted depends upon the exhauster unit model and may require either a single phase or three phase electrical power supply. In addition to driving the impeller assembly, the electric motor also drives its own cooling air flow over the cooling fins. - Page 15 Instruction book Control panel AGS Simplex Main switch Power ON lamp Motor RUNNING lamp HAND/OFF/AUTO switch...
- Page 16 Instruction book Service diagram AGS Simplex 1 ph - typical...
- Page 17 Instruction book Service diagram AGS Simplex 3 ph - typical Fuses Overload protection Lamp, voltage on Lamp, motor running Main contactor Rectifier bridge K26, K27 Auxiliary relay Main switch HAND/OFF/AUTO switch Control transformer Terminal Terminal...
- Page 18 Instruction book BMS (plant emergency contact) (option - Terminal not shown) Motor PS01 Electronic pressure switch Duplex installation Control panel AGS Duplex...
- Page 19 Instruction book Service diagram AGS Duplex The starter/isolator panel used in a Duplex installation has similar facilities/controls as the Simplex system panel previously described, but incorporates additional features. An additional switch (S) enables selection of a “Duty” pump and sets a particular exhauster unit to operate the system whilst the second exhauster unit remains as “Stand-by”.
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Page 20: Remote Start Switch Panels
Instruction book Fuses Overload protection Lamp, voltage on Lamp, motor running Main contactor Rectifier bridge K26, K27 Auxiliary relay Main switch HAND/OFF/AUTO switch Control transformer Terminal Terminal BMS (plant emergency contact) (option) Terminal BMS (plant emergency contact) (option) PS01 Electronic pressure switch Motor Motor Duty select switch... -
Page 21: Flow Regulating Valve
Instruction book Flow regulating valve • The system integrity and performance will be impaired if the air inlet to the vacuum/flow regulating valve silencer is obstructed. • Once the regulating valve has been set to produce the system performance, the adjuster must not be moved without carrying out a full system performance check. - Page 22 Instruction book Flow regulating valve Air filter (optional) Electronic vacuum switch PN7009 For general information on the electronic vacuum switch (type used is PN7009), please consult also the dedicated manual 2920 7089 50 on the CD, delivered with the AGS unit. For the factory settings, see section Pressure switch.
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Page 23: Terminal Units
Instruction book Terminal units Adjustable AGS terminal unit AGS terminal units incorporate a minimum of moving parts and are gas specific. Terminal units of similar design are used in wall, pendant, trunking and hose boom installations and the principle of operation is the same for all installations. -
Page 24: Installation Instruction
Instruction book Installation instruction Introduction Install the exhauster unit in an area where the noise levels do not cause an inconvenience and adequate ventilation is available for cooling purposes. The Anaesthetic Gas Scavenging disposal system should be floor mounted. Bolts used for mounting should be M 8 or similar size. Before commencing installation, check if the electrical data on the pump specification plate/s (positioned under the electrical connection box) are compatible with the local power supply. - Page 25 Instruction book Model AGS 520 / AGS 650 AGS 1560 / AGS 2210 AGS 2860 / AGS 3770 Installation proposal AGS Duplex Model AGS 520 / AGS 650 AGS 1560 / AGS 2210 AGS 2860 / AGS 3770 The recommended distance between the back of the unit and the wall is 400 mm for easy access.
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Page 26: Dimension Drawings
Instruction book Warning label, biological hazard Dimension drawings AGS Simplex Flexible hose Drain flask... -
Page 27: Installation Procedure
Instruction book AGS Duplex Flexible hose non-return valve Drain flask Installation procedure 1. Locate the AGS unit: Move the frame mounted unit into position and drill the floor to receive anchor nuts. Fit mounting bolt anchor nuts into the floor. Choose a suitable position where support for the flexible pipe work can be fitted. - Page 28 Instruction book AGS Simplex 1 ph Suction inlet Exhaust connection Flow regulating valve Drain valve assembly 3. Check earth continuity: Ensure that the copper stub pipes which have been brazed to the pipeline system are earthed using suitable pipe earthing fixtures and sufficient sized cable. 4.
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Page 29: Commissioning
Instruction book Commissioning Introduction Commissioning of the Anaesthetic Gas Scavenging disposal system must be carried out in full after initial installation. Appropriate sections of the commissioning procedure must be carried out post major component change, during the routine maintenance cycle or when the system has been shut down and unused for a period of 4 weeks. - Page 30 Instruction book Simplex exhauster units 1. Carry out continuity checks on all earth connections between the exhauster unit, starter/isolator panel and remote start switch panels. 2. Check tightness of the exhauster unit mounting bolts and the pipeline connections. 3. Check that the exhaust pipeline from the exhauster unit is routed to discharge the waste gas in a safe area outside the building.
- Page 31 200 mbar limit. Additional flow regulating valves can also be installed to assist. This action should only be undertaken by BeaconMedaes personnel. c. If the optional air inlet filter is used, repeat the final check with the filter installed.
- Page 32 Instruction book Checking the alarm conditions (AGS Simplex) Isolate and open the panel, and open the MCB (Miniature Circuit Breaker) within the control panel. Switch a remote switch to ON. Check that after 15 seconds the red PLANT EMERGENCY indicator is illuminated. Checking the alarm conditions (Duplex installation) 1.
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Page 33: Operating Instructions
Instruction book Operating Instructions Remote switch control Control panel AGS Simplex Control panel AGS Duplex Ensure that the electrical power supply to the starter/isolator panel is ON and select the isolating switch to... - Page 34 Instruction book Select the HAND/OFF/AUTO switch to AUTO and ensure that the “Duty” pump on a Duplex installation is selected. Control of the exhauster unit is by any of the remote start switches. Selection of a remote start will operate the exhauster unit and illuminate the respective indicator. The exhauster unit continues to operate until all remote start switches are selected OFF.
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Page 35: Maintenance
OFF position. Routine maintenance BeaconMedaes can provide a planned preventive maintenance contract suitably adapted to meet customer requirements. The following routine maintenance operations are the recommended minimum. The longer interval checks must also include the shorter interval checks. - Page 36 Instruction book 2. Flow regulating valve: If the flow regulating valve is equipped with an air filter (optional), check the air filter element for cleanness. Replace as necessary. 3. Drain valve assembly: Visually inspect the drain valve assembly for serviceability and check that the transparent bowl is clean. Dismantle, clean and replace as necessary in accordance with "Drain valve assembly"...
- Page 37 Instruction book The flow regulating valve is only adjusted during commissioning and system performance checks. Routine maintenance consists of a visual inspection for security and damage. If valve performance is suspect it may be stripped, inspected for damage and replaced as necessary.
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Page 38: Trouble Shooting
Instruction book Trouble shooting Introduction Condition Cause Remedy Overload device in starter / isolator panel No electric power. The overload device monitors the trips. electrical power supply input and phase imbalance. Check that the overload device is set to the full load current of the exhauster unit. Check the electrical power supply and 3- phase supply (if applicable). - Page 39 Instruction book Condition Cause Remedy Unserviceable electrical Check the control panel for fault or logic circuits within replace the control panel. control panel.
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Page 40: Technical Data
Instruction book Technical data Reference conditions and limitations Reference conditions Relative inlet pressure mbar(e) -125 Relative inlet pressure -1.813 Atmospheric pressure mbar (a) 1013 Atmospheric pressure psi (a) 14.69 Air inlet temperature ˚C Air inlet temperature ˚F Exhaust back pressure mbar(e) Exhaust back pressure Ambient temperature... -
Page 41: Electric Data
Instruction book Electric data AGS Simplex Cubicle Type Pump Voltage Freq Phase Max. Nom. Over- Supply Max. type power current load cable fuse setting 1900 2214 01 AGS SV5.1 230V 1 ph 0.70 520-S 30/2 SV5.1 220V 1 ph 0.70 650-S 30/2 1900 2214 02 AGS... -
Page 42: Performance Data
Instruction book Cubicle Type Pump Voltage Freq Phase Max. Nom. Over- Supply Max. type power current load cable fuse setting 1900 2214 09 AGS-1 SV7.1 400V+ N 50 3 ph 1.50 560-D 90/1 SV7.1 380V+ N 60 3 ph 1.80 2210-D 90/1 1900 2214 10 AGS... - Page 43 Instruction book Type AGS 520-D AGS 1560-D AGS 2860-D 3-phase Duplex 3-phase Duplex 3-phase Duplex Free air aspired at reference conditions l/min 1560 2900 Motor power data based on shaft input at 0.38 1.10 1.49 reference conditions Motor power data based on shaft input at 0.50 1.47 1.99...
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Page 44: Pressure Switch Settings
Instruction book Pressure switch settings The pressure switch (PN7009) settings are factory-set to: Parameter Setting Switch-on point 1 Switch-off point 1 -980 Switching function for output 1 Switch-on point 2 Switch-off point 2 -980 Switching function for output 2 Switch-on delay for output 1 Switch-off delay for output 1 Switch-on delay for output 2 Switch-off delay for output 2... -
Page 45: Declaration Of Conformity
Instruction book Declaration of conformity Typical example of a Declaration of Conformity document... - Page 48 Part Number: 2920 7087 61 Revision: 1-1-2011 www.beaconmedaes.com...
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