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BURGER KING
FLEXIBLE
BATCH BROILER
WITH TOUCH
SCREEN CONTROL
Please read this manual completely before attempting
This manual is Copyright © 2017 Duke Manufacturing Co. All rights reserved.
Reproduction without written permission is prohibited. Duke is a registered
to install, operate or service this equipment
trademark of the Duke Manufacturing Co.
Duke Manufacturing Co.
2305 N. Broadway
St. Louis, MO 63102
Phone: 314-231-1130
Toll Free: 1-800-735-3853
Fax: 314-231-5074
www.dukemfg.com
Installation and
Operation Manual
P/N 176747B
03/06/2017
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Table of Contents
Related Manuals for Duke FBBT-NO-120
Summary of Contents for Duke FBBT-NO-120
- Page 1 Please read this manual completely before attempting to install, operate or service this equipment This manual is Copyright © 2017 Duke Manufacturing Co. All rights reserved. Reproduction without written permission is prohibited. Duke is a registered trademark of the Duke Manufacturing Co.
- Page 2 Installation and Operation of Flexible Batch Broiler With Touch Screen Control...
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Page 3: Table Of Contents
Installation and Operation of Flexible Batch Broiler With Touch Screen Control TABLE OF CONTENTS IMPORTANT WARNING AND SAFETY INFORMATION ..........4 I. GENERAL INFORMATION ..................5 A. BATCH BROILER SPECIFICATIONS ...............5 II. INSTALLATION INSTRUCTIONS ................7 A. VENTILATION .....................7 B. INSTALLATION SPECIFICATIONS ..............8 C. -
Page 4: Important Warning And Safety Information
Installation and Operation of Flexible Batch Broiler With Touch Screen Control IMPORTANT WARNING AND SAFETY INFORMATION WARNING HAZARD WHICH COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION HAZARD WHICH COULD RESULT IN MINOR OR MODERATE INJURY ELECTRICAL SHOCK HAZARD WHICH COULD RESULT IN DEATH OR SERIOUS INJURY AND/OR EQUIPMENT DAMAGE HOT SURFACE WHICH COULD RESULT IN MINOR OR MODERATE INJURY. -
Page 5: General Information
3/4" F-NPT INLET PRESSURE RANGE 7" – 12" W.C. 10" – 12” W.C. NOTE: High Pressure Kit is required if supply pressures are greater than 12.0” W.C. (3.0 kPa) Reference Duke P.N. 175689 MANIFOLD PRESSURE MANIFOLD PRESSURE INFRARED BURNERS (TOP) 3.75"... - Page 6 Installation and Operation of Flexible Batch Broiler With Touch Screen Control A-2.0 Broiler Dimensions 50 3/8" 44" (128 cm) (111.9 cm) 8 1/2" 20 3/4" (21.6 cm) (52.9 cm) 63 5/8" (161.7 cm) 53 5/8" (136.1 cm) 39 1/2" (100.3 cm) 34 3/4" (88.4 cm)
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Page 7: Installation Instructions
Personnel. Skilled or Qualified Personnel are This appliance requires a ventilation system individuals, firms, companies or corporations to prevent unacceptable concentrations of which are directly authorized by Duke substances harmful to health in the room where Manufacturing (Assignee) or meet the the appliance is installed. -
Page 8: Installation Specifications
The shipping carrier assumes liability and vapors and airflow through the unit—resulting in responsibility for delivering the appliance poor cooking performance. without damage. Duke Manufacturing Co. can assist with resolution of any shipping related B. INSTALLATION SPECIFICATIONS: issues if a problem arises. - Page 9 Installation and Operation of Flexible Batch Broiler With Touch Screen Control 9. A minimum of three (3) people are required to support and balance the broiler while removing from the palate. a. Roll the broiler forward until the front caster are clear of the palate b.
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Page 10: Broiler Assembly
Installation and Operation of Flexible Batch Broiler With Touch Screen Control D. BROILER ASSEMBLY Setup Install all items as shown below. Before assembling and installing the broiler, please check to make sure that all necessary parts are present. ITEM PART NAME PT.NO. -
Page 11: Adjustments At Installation
Installation and Operation of Flexible Batch Broiler With Touch Screen Control E. ADJUSTMENTS AT INSTALLATION Raise or Lower Broiler The broiler height can be adjusted via two screws on Each broiler section and all its component parts have each leg. been tested thoroughly and inspected before your broiler CAUTION was shipped from the factory. -
Page 12: Location Of The Broiler
The broiler should be placed in an area that installation. If supply pressure is in excess of 12" W.C., is free from drafts and accessible for proper The HIGH SUPPLY PRESSURE KIT, Duke P/N 175689 operation and servicing. shall be installed and adjusted, per kit instructions, for an outlet pressure of: •... - Page 13 Installation and Operation of Flexible Batch Broiler With Touch Screen Control Before making any connections to these units, check the rating plate to assure that the voltage and phase of the broiler is compatible with the electrical supply. When installing, all broilers must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 (in Canada - CSA Std.
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Page 14: Operation Instructions
Product Button to Touch to start or press start any Product Selection Button to start COOKLIST Action Area Shown with optional connection to Duke VISOR system Product Selection Page Buttons Touch Page Forward / Page Backward for more AUDIBLE ALARMS The Broiler has various audible alarms as shown below. -
Page 15: Daily Broiler Start-Up
Installation and Operation of Flexible Batch Broiler With Touch Screen Control A. DAILY BROILER START-UP 1. Start the ventilation system. Turn the ON/OFF power switch to the ON (I) position. The boot screen will display and then automatically transition to the main off screen. Figure: Boot Screen Figure: Main Off Screen 2. -
Page 16: Cooking Product
Installation and Operation of Flexible Batch Broiler With Touch Screen Control B. COOK PRODUCT 1. After startup is complete the Ready Screen appears. The ability to begin a cook cycle is now available through the press of product buttons, per the programmed recipes. The “Do Not Load”... - Page 17 Installation and Operation of Flexible Batch Broiler With Touch Screen Control 2. When the product has been loaded into the Broiler then touch the corresponding Product Button to begin the cook cycle per each programmed recipe NOTE: Active cook cycle options: RESELECT •...
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Page 18: Special Function Screens
Installation and Operation of Flexible Batch Broiler With Touch Screen Control C. SPECIAL FUNCTION SCREENS (NAVIGATION OVERVIEW) Figure: Status Bar • Access the Special Functions - PIN Code Entry Screen by selecting the info button the status bar. • Enter the PIN Code which corresponds to the desired special function screen. - Page 19 Installation and Operation of Flexible Batch Broiler With Touch Screen Control PROGRAMMING CONTROLS To access the Special Functions, touch button on the Main Tool Bar. Figure: Status Bar Figure: Recipe Edit Screen 3. The recipe edit screen displays the option for 6 stages.
- Page 20 Installation and Operation of Flexible Batch Broiler With Touch Screen Control CONFIG (CONFIGURATIONS) 4. To edit the recipe name, touch the 1. Touch the button and then enter pin button for the Edit Recipe Name screen. code 2 3 4 5 and touch the button.
- Page 21 Installation and Operation of Flexible Batch Broiler With Touch Screen Control FILES (FILE MANAGEMENT) PERFORMANCE MAINTENANCE To access the Special Functions, touch 1. Touch the button and then enter pin button on the Main Tool Bar. code 3 4 5 6 and touch the button.
- Page 22 Installation and Operation of Flexible Batch Broiler With Touch Screen Control SYSTEM STATUS PARAMETER EDIT To access the Special Functions, touch To access the Special Functions, touch button on the Main Tool Bar. button on the Main Tool Bar. Figure: Status Bar Figure: Status Bar 1.
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Page 23: Cleaning
Installation and Operation of Flexible Batch Broiler With Touch Screen Control D. CLEANING rods with any foreign materials. Chemical cleaners, degreasers and soap solutions must never be The exterior stainless steel on your broiler can be kept allowed to come into contact with the flame sensing clean with a good non-abrasive stainless steel cleaner, rods as they may damage these surfaces or cause many of which are on the market. - Page 24 Installation and Operation of Flexible Batch Broiler With Touch Screen Control D-1. Four (4) Hour Cleaning All components that are in contact with food product must be cleaned and sanitized every 4 hours. Loader and Carriage: Remove loader from carriage and sanitize food contact areas. Caution: Hot surface near door! Wear insulated gloves.
- Page 25 Installation and Operation of Flexible Batch Broiler With Touch Screen Control D-2. Daily Cleaning Daily cleaning should also include all items listed in the 4 hour cleaning schedule. Discharge Hood and Chute: Remove hood and chute completely, clean and replace. Discharge Pan: Slide pan up and out of keyhole slots.
- Page 26 Installation and Operation of Flexible Batch Broiler With Touch Screen Control D-2. Daily Cleaning (cont’d.) Discharge End Panel: Discharge Scraper: Discharge Scraper: Remove discharge accessories Lift up and pull forward. Pull out removing locating pins and lift panel up while swinging from slots.
- Page 27 Installation and Operation of Flexible Batch Broiler With Touch Screen Control D-4. Monthly Cleaning Swing the right side of With outer front panel the panel out as shown. removed, lift up the Clean and set aside. combustion chamber panel. Remove burner shield. Remove discharge panel and scraper as was performed for daily cleaning.
- Page 28 Installation and Operation of Flexible Batch Broiler With Touch Screen Control D-3. Weekly Cleaning (cont’d) SAFETY CONSIDERATIONS The catalytic converter (catalyst) is normally part CLEANING CONSIDERATIONS of a combustion system, and the general safety practices observed with such systems should be practiced.
- Page 29 Installation and Operation of Flexible Batch Broiler With Touch Screen Control D-3. Weekly Cleaning (cont’d) Gently tap frame of the catalyst while Begin with a clean sink and remove holding over a waste bin to dislodge any all foreign matter from any wash loose ash/carbon particles.
- Page 30 Installation and Operation of Flexible Batch Broiler With Touch Screen Control D-4. Monthly Cleaning L IG Remove top panel by Locate the flame sensors Use caution and safely remove the lifting up and out. for the upper burners. sensor by holding onto the black boot at the base of the sensor.
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Page 31: Service And Repair
Installation and Operation of Flexible Batch Broiler With Touch Screen Control IV. SERVICE AND REPAIR SYMPTOM CAUSE REMEDY Control display does not No power Ensure broiler is plugged into a proper voltage/Hz receptacle light up (per name plate rating) and receptacle as power. Check dedicated circuit breaker. - Page 32 NOTE: Proper clearances must be maintained during If you should require assistance in the selection servicing. of a qualified service agency, please contact Duke Manufacturing Co.’s Service Department at 800- Maintenance is to be performed by qualified service 735-3853.
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Page 33: Replacement Parts List
Installation and Operation of Flexible Batch Broiler With Touch Screen Control V. REPLACEMENT PARTS LIST ITEM DESCRIPTION SWITCH, LIGHTED, DPST 175503 BURNER, INFRARED 175780 BURNER, TUBE, J STYLE (FOR USE IN US & CANADA) 175505 KIT, BURNER, ADJUSTABLE (FOR USE OUTSIDE US & CANADA) 175950 MOTOR-CONVEYOR 175867... - Page 34 Installation and Operation of Flexible Batch Broiler With Touch Screen Control V. REPLACEMENT PARTS LIST (CONT'D) ITEM DESCRIPTION CHAIN, COOK 175674 BUSHING BLOCK, CONVEYOR 175525 LOADER TRAY 175430 LOADER MOUNTING BRACKET 175438 LOADER 175444 LOADER RAMP 175741 DOOR 175429 FLAME ARRESTOR 175293 BURNER SHIELD 175200...
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Page 35: Electrical Schematic
Installation and Operation of Flexible Batch Broiler With Touch Screen Control VI. WIRING SCHEMATIC Beeper Ethernet 12Vdc 12Vdc 11V cp supply Gas Pressure_0 Gas Pressure_1 Gas Pressure_2 Gas Pressure_3 Capacitor... - Page 36 Installation and Operation of Flexible Batch Broiler With Touch Screen Control Duke Manufacturing Co. 2305 N. Broadway St. Louis, MO 63102 Phone: 314-231-1130 Toll Free: 1-800-735-3853 Fax: 314-231-5074 www.dukemfg.com...
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