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Operating
instructions
Belt-driven
screw compressors
S 40-2 ... S 341
SF 40-2 ... SF 220 series
Before installation or starting the
compressor for the first time, this
manual should be studied carefully to
obtain a clear knowledge of the unit
and of the duties to be performed while
operating and maintaining the unit.
RETAIN THIS MANUAL WITH UNIT.
This Technical manual contains
IMPORTANT SAFETY DATA and should
be kept with the air compressor at all
times.
separate manuals:
compressor control /
frequency converter
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Summary of Contents for Boge S Series
- Page 1 Operating instructions Belt-driven screw compressors S 40-2 ... S 341 SF 40-2 ... SF 220 series Before installation or starting the compressor for the first time, this manual should be studied carefully to obtain a clear knowledge of the unit and of the duties to be performed while operating and maintaining the unit.
- Page 3 ++49 / 52 06-6 01-2 00 Mail: info@boge.com Net: www.boge.com As of 04 / 2010 No. 596.0935.18 Nominal price: US $ 5.00 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page I Inhalt.pm6.5 - USA...
- Page 4 Index Page II BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Inhalt.pm6.5 - USA...
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Page 5: Table Of Contents
Rotational direction monitoring ............. 2.11 Safety pressure switch (option) ............ 2.11 System pressure build-up (option) ..........2.11 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page III Inhalt.pm6.5 - USA... - Page 6 Maintenance General ..................5.2 Maintenance through BOGE service ..........5.2 Review of regular maintenance work ..........5.2 Page IV BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Inhalt.pm6.5 - USA...
- Page 7 Water cooled version, parallel connection ........6.2 Air cooled version, frequency-controlled ........6.3 List of maintenance and service work ........6.4 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page V Inhalt.pm6.5 - USA...
- Page 8 Index Page VI BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Inhalt.pm6.5 - USA...
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Page 9: General Safety Instructions
(> 12 months). In this case please contact the BOGE-Service. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 1.1... -
Page 10: Safety Instructions For Maintenance And Repair Of The Compressor
Page 1.2 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Allgemeines.pm6.5 - USA... - Page 11 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 1.3 Allgemeines.pm6.5 - USA...
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Page 12: Introduction
Notice is used to notify people of installation, operation, or maintenance in- formation which is important but not hazard-related. Page 1.4 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Allgemeines.pm6.5 - USA... - Page 13 Motors must be greased Disconnect power before periodically. See Operators servicing. Manual for procedure. Lockout/Tagout machine. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 1.5 Allgemeines.pm6.5 - USA...
- Page 14 Service only with machine blocked to Relieve pressure before removing prevent turn over. filter plugs / caps. fittings or covers. Page 1.6 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Allgemeines.pm6.5 - USA...
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Page 15: Symbols On The Compressor
– Operation of the compressor by unauthorized or untrained persons. – Operation of the compressor with removed cladding or safety devices. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 1.7... -
Page 16: Transportation Damage
Only BOGE service technicians or persons authorized by BOGE in writing may repair or alter the compressor during the warranty period. Otherwise all warranty claims will expire! Page 1.8 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Allgemeines.pm6.5 - USA... -
Page 17: Technical Data
) Only for 460 V / 60 Hz. The fuse values change in the case of other mains voltages and frequencies. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 2.1... - Page 18 ) Only for 460 V / 60 Hz. The fuse values change in the case of other mains voltages and frequencies. Page 2.2 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Produkt.pm6.5 - USA...
- Page 19 – p = 190 psig [psig] ) Compressors for other operating pressures P minus (– ) 14.5 psig. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 2.3 Produkt.pm6.5 - USA...
- Page 20 – p = 190 psig [psig] ) Compressors for other operating pressures P minus (– ) 14.5 psig. Page 2.4 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Produkt.pm6.5 - USA...
- Page 21 ) Only for 460 V / 60 Hz. The fuse values change in the case of other mains voltages and frequencies. ) For the refrigeration compressed air dryer 230 V / 60 Hz are required. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 2.5...
- Page 22 – p = 190 psig [psig] ) Compressors for other operating pressures P minus (– ) 14.5 psig. Page 2.6 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Produkt.pm6.5 - USA...
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Page 23: Function Description
8 = Stop valve The screw compressor may be isolated from the mains by means of the stop valve. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 2.7 Produkt.pm6.5 - USA... -
Page 24: Oil Circuit
The collectet oil from the oil-separator is drained back to the air end into the oil circuit via the drainage line. Page 2.8 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Produkt.pm6.5 - USA... -
Page 25: Compressor Control
It is of utmost importance to consult BOGE, if you operate your system with short operating times. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 2.9 Produkt.pm6.5 - USA... -
Page 26: Control Devices
50% of the compressor capacity. The compressor then oper- ates in idling operation (continuous operation) or switches off (intermittent operation). Page 2.10 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Produkt.pm6.5 - USA... -
Page 27: Safety And Monitoring Devices
The system pressure build-up unit monitors the system pressure build-up when the compressor starts up. build-up (option) BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 2.11 Produkt.pm6.5 - USA... -
Page 28: Water Cooling
(see "Technical data"). For individually fluctuating values, they are designed according to the speci- fied order data. Page 2.12 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Produkt.pm6.5 - USA... -
Page 29: Cooling Water
Incorrectly designed cooling units may cause malfunctions and the compressor to switch off! Please consult BOGE. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 2.13 Produkt.pm6.5 - USA... - Page 30 Product description Page 2.14 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Produkt.pm6.5 - USA...
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Page 31: Transport
Do not subject the safety cladding to force during transport. Protect the compressor using wooden spacers (see arrows). Remove the transport timbers. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 3.1 Aufstellung.pm6.5 - USA... -
Page 32: Compressor Room
Arrange the compressor intake openings or ducts such, that dangerous admixtures (e.g. explosive or chemically unstable materials) cannot be drawn in. Page 3.2 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Aufstellung.pm6.5 - USA... -
Page 33: Cooling Air Requirement
Table 1: cooling air requirement, necessary cross sections for openings and ducts. * For the cooling air requirements the basis is a 7°F temperature difference between room and outside temperature. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 3.3... -
Page 34: Ventilation Possibilities
The condensate contains oil. Never lead it into the public sewage system without prior treatment. Strictly observe the effluent disposal laws of your local authorities. Page 3.4 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Aufstellung.pm6.5 - USA... -
Page 35: Installation
Do not install a check valve in the pressure line. The compressor is already equipped with a check valve. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 3.5 Aufstellung.pm6.5 - USA... -
Page 36: Connecting The Cooling Water (Option)
Note: Demonstration example. Compressor may only be operated with the switch cabinet closed and all panels fitted. Page 3.6 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Aufstellung.pm6.5 - USA... -
Page 37: Activating The Belt Tensioning Device
Note: Demonstration example. Compressor may only be operated with the switch cabinet closed and all panels fitted. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 3.7 Aufstellung.pm6.5 - USA... - Page 38 3. Automatic interruption of the supply if the continuity of the protective con- ductor is lost. Please observe any additional national rules and regulations. Page 3.8 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Aufstellung.pm6.5 - USA...
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Page 39: Electrical Connection
When the automatic restart (Auto-Restart) is activated, the compressor will automatically restart following a power failure. Prerequisite: The net pressure is lower than the switch-on pressure. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 3.9 Aufstellung.pm6.5 - USA... -
Page 40: Commissioning
– Check the supply pressure on the supply pressure gauge. If necessary, reset operating pressure switch. – The compressor is ready for operation. Page 3.10 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Aufstellung.pm6.5 - USA... -
Page 41: Commissioning Following Extended Stoppages
– Turn the air end by hand 5 to 10 times to distribute the oil evenly. Fig. 3.3: Suction controller BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 3.11... - Page 42 Installation Page 3.12 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Aufstellung.pm6.5 - USA...
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Page 43: General
Please contact BOGE-Service at the following telephone number, if you have any questions. 770 - 874 -1570 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 4.1 Stoerung.pm6.5 - USA... -
Page 44: General Faults
Check valve is leaking Check the check valve and replace, if necessary ing off Page 4.2 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Stoerung.pm6.5 - USA... -
Page 45: Safety Instructions
8. Open the ball valve at the compressed air outlet. 9. Prior to switching on again, check whether anyone else is working on the compressor! BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 5.1 Wartung.pm6.5 - USA... -
Page 46: General
Note: Demonstration example. Compressor may only be operated with the switch cabinet closed and all panels fitted. Page 5.2 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Wartung.pm6.5 - USA... -
Page 47: Maintenance Intervals
The specified intervals only apply when BOGE compressor oil Syprem 8000 S is used! The service life may differ depending on the ambient temperature. In this case have the oil analyzed by your BOGE service! BOGE Operating instructions for S 40-2 ... -
Page 48: General Information Concerning The Lubricants Used
– Never mix different oil types and brands. The additives may be incompat- ible. It may lead to foam formation, premature aging or loss of lubricating ability. Page 5.4 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Wartung.pm6.5 - USA... -
Page 49: Disposal Of Used Operating Material
ATTENTION! If the nozzle with dirt catch is soiled the oil consumption may increase sig- nificantly! BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 5.5 Wartung.pm6.5 - USA... -
Page 50: Regular Maintenance Work
Fig. 5.2: Changing the intake filter Note: with the switch cabinet closed and all panels fitted. Page 5.6 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Wartung.pm6.5 - USA... -
Page 51: Changing The Supply Air Filter Mats (Option)
Note: Demonstration example. Compressor may only be operated with the switch cabinet closed and all panels fitted. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 5.7 Wartung.pm6.5 - USA... -
Page 52: Drive Motors With Lubrication Device
Lubricating nipple Fig. 5.4: Grease nipples of the lubricating device on the cabinet corner post for external greasing Page 5.8 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Wartung.pm6.5 - USA... -
Page 53: Servicing Drive Motor
For information regarding operating and maintenance to CONTROL TIME, please read enclosed operating instructions. Fig. 5.5: Automatic lubricating device CONTROL TIME BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 5.9 Wartung.pm6.5 - USA... -
Page 54: Changing The V-Belt
Note: Demonstration example. Compressor may only be operated with the switch cabinet closed and all panels fitted. Page 5.10 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Wartung.pm6.5 - USA... -
Page 55: Setting Gm - Belt Tensioning Device S 40-2 - S 341
CAUTION! Always use the same oil type when topping up. Never mix different oil types and brands. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 5.11 Wartung.pm6.5 - USA... - Page 56 Note: Demonstration example. Compressor may only be operated with the switch cabinet closed and all panels fitted. Page 5.12 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Wartung.pm6.5 - USA...
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Page 57: Changing The Oil Filter
– Check the oil filter for leaks and tighten by hand, if necessary. – Check oil level. Top up oil losses, if any. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 5.13 Wartung.pm6.5 - USA... -
Page 58: Changing The Oil Separator
Note: Demonstration example. Com- pressor may only be operated with the switch cabinet closed and all panels fitted. Page 5.14 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Wartung.pm6.5 - USA... - Page 59 Note: Demonstration example. Compressor may only be operated with the switch cabinet closed and all panels fitted. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 5.15 Wartung.pm6.5 - USA...
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Page 60: Oil Change
– Once the compressed air/oil receiver has been completely drained, close the stop valve. – Remove the cap nut from the solenoid valve. Page 5.16 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Wartung.pm6.5 - USA... - Page 61 Note: Demonstration example. Compressor may only be operated with the switch cabinet closed and all panels fitted. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 5.17 Wartung.pm6.5 - USA...
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Page 62: Flushing The Oil Circuit
If the cooling unit is excessively soiled (cleaning is no longer possible with compressed air), have it disassembled and cleaned by BOGE service. Page 5.18 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Wartung.pm6.5 - USA... -
Page 63: Proportional Controller (Option For S-Series)
Note: Demonstration example. Compressor may only be operated with the switch cabinet closed and all panels fitted. BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 5.19 Wartung.pm6.5 - USA... -
Page 64: Checking The Safety Valve
The compressed air escapes. – Tighten the threaded plug by turning clockwise. Fig. 5.14: check safety valve Page 5.20 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Wartung.pm6.5 - USA... -
Page 65: Spare Parts And Optional Equipment
When ordering, please specify the data on the type plate: – Type – Year of manufacture – Machine number BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 5.21 Wartung.pm6.5 - USA... - Page 66 Maintenance Page 5.22 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Wartung.pm6.5 - USA...
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Page 67: Part 6: Flow Chart
20 = Oil throttle 21 = Minimum pressure check valve 22 = Compressed air after-cooler * = Option BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 6.1 Fliess.pm6.5 - USA... -
Page 68: Water Cooled Version, Serial Connection
23 = Pressure sensor system pressure 24 = Pressure sensor network pressure 25 = Stop valve, compressed air outlet * = Option Page 6.2 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Fliess.pm6.5 - USA... -
Page 69: Air Cooled Version, Frequency-Controlled
15 = Safety pressure switch (for pressure limitation) * 16 = Thermostatic oil control valve = Option BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 6.3 Fliess.pm6.5 - USA... -
Page 70: List Of Maintenance And Service Work
Appendix List of maintenance and service work Page 6.4 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Fliess.pm6.5 - USA... - Page 71 Appendix List of maintenance and service work BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Page 6.5 Fliess.pm6.5 - USA...
- Page 72 Appendix List of maintenance and service work Page 6.6 BOGE Operating instructions for S 40-2 ... S 341 / SF 40-2 ... SF 220 series screw compressors Fliess.pm6.5 - USA...
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Do you have a question about the S Series and is the answer not in the manual?
Questions and answers
Necesito el manual y códigos de falla para un compresor S75-2 del año 2011
The manual for the BOGE S Series S75-2 compressor is part of the "BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors." You may refer to this manual for operating instructions, maintenance, and technical details. For fault codes, you can check the relevant sections in the manual. If you need further assistance, you can contact BOGE service and provide the type, year of manufacture, and machine number of your compressor.
This answer is automatically generated
Fault code
A flashing fault number in the left field of the display indicates the cause of the fault for the BOGE S Series compressor.
This answer is automatically generated