ABL eMH1 WALLBOX Operating Manual
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ABL eMH1 WALLBOX Operating Manual

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eMH1 Wallbox
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Operating Manual

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Summary of Contents for ABL eMH1 WALLBOX

  • Page 1 Wallbox Operating Manual...
  • Page 2 Congratulations on your new eMH1 Wallbox! Your eMH1 is compact. It's easy to use. With a maximum of safety.

  • Page 3: Table Of Contents

    CONTENTS Safety first 1. Safety and user information Introduction 2. Your model variant 3. Components included 4. Accessories Charging procedure 5. Charging Resolving errors 6. Error messages 7. Display window 8. Shutdown Appendix 9. Definitions 10. Technical specifications 11. Standards, guidelines and trademarks 12.

  • Page 4: Safety First

    SAFETY FIRST 1. Safety and user information...

  • Page 5: Safety And User Information

    1. SAFETY AND USER INFORMATION Please observe Indicates • all safety and user information Dangerous electrical • currents Relevant local regu- • lations for operating Dangers to life • electrical devices and limb always apply. Indicates Indicates Risks arising from Important information •...
  • Page 6 1. SAFETY AND USER INFORMATION The Wallbox must not The installation site must be exposed to direct offer protection against sunlight rain and running water or other liquids The Wallbox is not The installation site situated near must offer sufficient air a heat source circulation.
  • Page 7 1. SAFETY AND USER INFORMATION 222 mm The installation surface mea- The mounting substrate must be Minimum distances to other • • • sures at least 262 x 222 mm level and firm technical installations must be (height x width) observed If unsure, please contact your •...
  • Page 8 1. SAFETY AND USER INFORMATION The Wallbox must be The rated voltage must • • be observed. connected to a protec- tive earth conductor Rated voltage: p. 60 Ideally, the installation • Ideally, cable entry is • site should already from the underside of provide for connection the housing base...
  • Page 9 1. SAFETY AND USER INFORMATION The charging cable The charging cable and • • must not be under the charging connector strain during the must not be driven over charging procedure The charging cable The charging cable • • must not be kinked or must be coiled tightly twisted and stored.
  • Page 10 • No modifications must be made it may already be incorporated • to the Wallbox into the eMH1 Wallbox, or it must be installed upstream by None of the components need to the specialist electrical con- • be maintained by the user...
  • Page 11 1. SAFETY AND USER INFORMATION The power supply in your do- The eMH1 Wallbox From October 2018, all eMH1 • • mestic power distribution box Complies with all technical Wallbox model variants are • must be protected separately by safety requirements, standards equipped with an RCM14 and guidelines.
  • Page 12 No pressure cleaners • or similar devices must The 'T' button of the RCCB must be • be used tripped once every 6 months. See the op- erating manual available at www.abl.de In case of damage, contact your local • distributor first...

  • Page 13: Introduction

    INTRODUCTION 2. Your model variant 3. Components included 4. Accessories...

  • Page 14: Your Model Variant

    2. YOUR MODEL VARIANT Type plate Model variants 1 Open the cover 2 The type plate is located 3 p. 15 under the cover Cover Type plate...
  • Page 15 IP44 IEC 61851-1 0889 IEC 61439-7 ACSEV MADE IN GERMANY ABL SURSUM Bayer. Elektrozubehör 1 W x x x x 0 0 0 0 1 fortlaufende 2 0 1 8 - 0 4 - 2 0 GmbH & Co. KG...
  • Page 16 2. YOUR MODEL VARIANT Type plate Model variants TYPE 1 CHARGING CABLE TYPE 2 CHARGING CABLE The eMH1 Wallbox with charging cable is CP – Control Pilot • L3 – Current-carrying signaling contact conductor equipped with a fixed charging cable with PP –...
  • Page 17 2. YOUR MODEL VARIANT Type plate Model variants TYPE 2 CHARGING SOCKET CP – Control Pilot The eMH1 Wallbox with charging socket is equipped with an • signaling contact integrated charging socket according to IEC 62196-2 Type 2 PP – Proximity Pilot The charging socket electromotively locks the charging •...

  • Page 18: Components Included

    3. COMPONENTS INCLUDED eMH1 Wallbox 2 x keys Drilling template Installation manual 3 x screws (countersunk, 3 x wall plugs 5 x 60 mm, T20) (8 x 40 mm) 1 Check immediately after unpack- 2 In case of missing components,...

  • Page 19: Accessories

    Foundation block for eMH1 mounting pole For ground installation of the mounting pole, ABL offers a precast foun- dation block, which provides the necessary stability and security for the pole and has an integrated tube to protect the power supply. The founda- tion block is made from grade C 25/30 concrete and complies with expo- sure classes XC4 and XF1.
  • Page 20 4. ACCESSORIES Mounting plate for all eMH1 Wallboxes USB/RS485 Converter To select charging currents via a serial RS485 interface on the EVCC Virtual COM-Port USB: Type B RS485: RJ12 and MOLEX 5557 incl. software and two supply cables...
  • Page 21 A future-oriented solution Suitable for load management with Further for the efficient and safe all eMH1 Wallboxes information distribution of the existing domes- incl. control unit, phase current available at tic power supply. measurement, power adapter and www.abl.de RS485-USB-adapter cable...
  • Page 22 4. ACCESSORIES Type 2 charging cable acc. to IEC 62196-2 · 32 A 240 /415 V AC 3-phase Length ca. 4 m IP44 splash protection rating Type 2 Type 2 charging cable acc. to IEC 62196-2 · 20 A 240 /415 V AC 3-phase Length ca.

  • Page 23: Charging Procedure

    CHARGING PROCEDURE 13. Charging...

  • Page 24: Charging

    13. CHARGING Before the charging procedure During the charging procedure After the charging procedure Flashing LED operating states Flashing...
  • Page 25 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure Sequence A The Wallbox is ready for use 1sec 1sec 1sec 1sec 1sec 1sec The green LED flashes every 5 seconds. The blue LED is continuously Off 1 Check that the LED indicators of Error messages are also displayed the Wallbox display this operat-...
  • Page 26 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure TYPE 1 CHARGING CABLE Type 1 storage compartment Button 1 Keep the button on the Type 2 Pull the Type 1 charging con- 3 p. 29 1 charging connector pressed nector from the Type 1 storage 4 p.
  • Page 27 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure TYPE 2 CHARGING CABLE Type 2 storage compartment 1 Gently lift the Type 2 charging 2 Pull the Type 2 charging connec- 3 p. 29 connector from its storage tor down to remove it from the 4 p.
  • Page 28 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure TYPE 2 CHARGING SOCKET Type 2 charging connector Type 2 charging socket cover 1 Open the cover of the Type 2 2 Plug the Type 2 charging con- 3 p.
  • Page 29 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure 3 Open the vehicle's charging 4 Plug the charging connector into socket the vehicle’s charging socket...
  • Page 30 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure Sequence B1 The Wallbox is waiting for the vehicle to initiate the charging procedure 1sec 1sec 1sec 1sec 1sec 1sec The green LED is continuously On The blue LED is continuously Off 1 Check that the LED indicators 2 p.
  • Page 31 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure Sequence C2 The Wallbox is charging 1sec 1sec 1sec 1sec 1sec 1sec The green LED is continuously Off The blue LED is continuously On 2 Check that the LED indicators of the Wallbox dis- play this operating state.
  • Page 32 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure Sequence B2 The charging procedure has been interrupted or completed 1sec 1sec 1sec 1sec 1sec 1sec The green LED is continuously Off The blue LED flashes every 2 seconds. 3 Check that the LED indicators of the Wallbox dis- play this operating state.
  • Page 33 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure 1 Pull the charging connector from 2 Close the vehicle's charging the vehicle's socket. socket 3-5 Type 1 charging cable: p. 34 6 p. 37 Type 2 charging cable: p. 35 Type 2 charging socket: p.
  • Page 34 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure TYPE 1 CHARGING CABLE Type 1 storage compartment Type 1 charging connector Button 3 Keep the button on the Type 5 Coil the charging cable up tightly After the charging pro- 1 charging connector pressed and store it, ready for the next...
  • Page 35 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure TYPE 2 CHARGING CABLE Type 2 storage compartment Type 2 charging connector 3 Slowly plug the Type 2 charging 5 Coil the charging cable up tightly After the charging proce- connector into the Type 2 stor- and store it, ready for the next...
  • Page 36 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure TYPE 2 CHARGING SOCKET Type 2 charging socket Type 2 charging socket cover 3 Pull the Type 2 charging con- 5 Coil the charging cable up tightly After the charging proce- nector from the Type 2 charging and store it, ready for the next...
  • Page 37 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure Sequence A The Wallbox is ready for use 1sec 1sec 1sec 1sec 1sec 1sec The green LED flashes every 5 seconds. The blue LED is continuously Off 6 Check that the LED indicators of The actual charging time depends on •...

  • Page 38: Resolving Errors

    RESOLVING ERRORS 6. Error messages 7. Display window 8. Shutdown...

  • Page 39: Error Messages

    6. ERROR MESSAGES LED presets Only green LEDs Only blue LEDs Both LEDs Flashing LED operating states Flashing...
  • Page 40 6. ERROR MESSAGES LED presets Only green LEDs Only blue LEDs Both LEDs Sequence F1 The main contactor of the Wallbox does not open 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms The green LED flashes four times The blue LED is continuously Off 1 Switch the power supply off and 2 If the error continues to occur,...
  • Page 41 6. ERROR MESSAGES LED presets Only green LEDs Only blue LEDs Both LEDs Sequence F8 The Wallbox has detected a short circuit between the Pilot Contact CP and the Protective Earth conductor PE 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms...
  • Page 42 6. ERROR MESSAGES LED presets Only green LEDs Only blue LEDs Both LEDs Sequence F5 The charging cable is not properly plugged in The internal control pilot switch is set to the 0 position 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms...
  • Page 43 6. ERROR MESSAGES LED presets Only green LEDs Only blue LEDs Both LEDs Sequence F2 The firmware has detected a disallowed operating state during the initial or a periodic self-test 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms The green LED flashes three times.
  • Page 44 2 Take the Wallbox out of operation permanently. Shutdown: p. 54 Should the problem persist, • Check the vehicle for electrical faults in the please contact ABL technical support. charging system. Contact a qualified specialist Technical support: p. 70 repairer for this purpose.
  • Page 45 6. ERROR MESSAGES LED presets Only green LEDs Only blue LEDs Both LEDs Sequence F4 Communication with the RFID failed 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms The green LED flashes once Then the blue LED flashes three times 1 Switch the power supply off and 2 If the error continues to occur, then back on again...
  • Page 46 6. ERROR MESSAGES LED presets Only green LEDs Only blue LEDs Both LEDs Sequence F6 The charging cable is faulty 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms The green LED flashes twice Then the blue LED flashes twice 1 Switch the power supply off and 2 If the error continues to occur, then back on again...
  • Page 47 6. ERROR MESSAGES LED presets Only green LEDs Only blue LEDs Both LEDs Sequence F9 An overcurrent has been detected 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms The green LED flashes four times The blue LED flashes every fourth time 1 Switch the power supply off and 2 If the error continues to occur, 3 If the error continues to occur,...
  • Page 48 6. ERROR MESSAGES LED presets Only green LEDs Only blue LEDs Both LEDs Sequence F10 The temperature monitor has detected a temperature above 80° Celsius inside the housing 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms The green LED flashes four times The blue LED flashes every third and fourth time 1 The temperature monitor interrupts the charging 3 The charging procedure is reinitiated as soon as the...
  • Page 49 6. ERROR MESSAGES LED presets Only green LEDs Only blue LEDs Both LEDs Sequence F11 The main contactor does not close 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms The green LED flashes once Then the green and blue LEDs alternately flash three times each 1 The Wallbox automatical- 2 If the error continues to occur, ly re-initiates the charging...

  • Page 50: Display Window

    7. DISPLAY WINDOW Energy consumption Circuit breaker Illustration is approximate 1 Open the cover 2 Locate the power meter in the central 3 p. 51 display window. The display window is 4 p. 51 Cover located in the upper part of the housing Upper part of housing Display window Power meter...
  • Page 51 7. DISPLAY WINDOW Energy consumption Circuit breaker Illustration is approximate 3 Read the energy con- 4 Close the cover sumption shown by the Tool: digital display Digital display Cover...
  • Page 52 7. DISPLAY WINDOW Energy consumption Circuit breaker Illustration is approximate 1 Open the cover 2 Locate the RCCB in the From October 2018, all eMH1 Wallbox • central display window. model variants are equipped with an Cover The display window RCM14...
  • Page 53 7. DISPLAY WINDOW Energy consumption Circuit breaker Illustration is approximate 3 Press the 'T' button on 6 Flick the pivot lever to The RCCB's 'T' button • the RCCB the I position checks the correct functioning of the • Wallbox 7 Close the cover must be tested every six months •...

  • Page 54: Shutdown

    8. SHUTDOWN Temporary Permanent Illustration is approximate 1 Open the cover 2 Locate the RCCB in the central display window. The display Cover window is located in the upper part of the housing Upper part of housing 3-4 p. 55 Display window RCCB...
  • Page 55 8. SHUTDOWN Temporary Permanent Illustration is approximate 3 Flick the pivot lever of the 4 Close the cover In the absence of an RCCB, the cir- internal RCCB to the 0 position. cuit breaker in the domestic power Tool: Connection to the electricity grid distribution must be switched off is now interrupted.
  • Page 56 8. SHUTDOWN Temporary Permanent Illustration is approximate 1 Open the cover 2 Locate the RCCB in the central The electrical de-installation of the display window. The display Wallbox must always be carried out Cover window is located in the upper by a qualified specialist electrical part of the housing contractor...
  • Page 57 8. SHUTDOWN Temporary Permanent Illustration is approximate 3 Flick the pivot lever to the 0 posi- 4 Switch off the circuit breaker in 5 Close the cover tion. Connection to the electricity the domestic power distribution Tool: grid is now interrupted. The Wallbox can no longer carry out charging procedures Cover...

  • Page 58: Appendix

    APPENDIX 9. Definitions 10. Technical specifications 11. Standards, guidelines and trademarks 12. Warranties and guarantees 13. Disposal advice...

  • Page 59: Appendix 9. Definitions

    9. DEFINITIONS ABBREVIATION EXPLANATION Direct Current eMH1 Electric Mobility Home EVCC Electric Vehicle Charge Control RCBO Residual current operated Circuit Breaker with Overcurrent protection RCCB Residual Current Circuit Breaker Light Emitting Diode Residual Current Monitor RFID Radio Frequency Identification 'T'-button Testing button...

  • Page 60: Technical Specifications

    10. TECHNICAL SPECIFICATIONS 1 W 1 12 1 1W 110 1 Model code 11kW 1 W 1 1 K2 1 W11K1 1 W 11 N 2 1 W11 N1 Rated voltage 230/400 V 230/400 V Grid frequency 50 Hz 50 Hz Current 16 A 16 A...
  • Page 61 10. TECHNICAL SPECIFICATIONS Model code 3.6 kW 1 W36P 1 Voltage 230 V Grid frequency 50 Hz Current 16 A Charging output 3.6 kW Charging connection Type 2 charging cable (ca. 6m) Phase system 1-phase Residual-Current Devices RCCB, Type A, 30 mA DC fault current detection DC-RCM, In d.c.
  • Page 62 10. TECHNICAL SPECIFICATIONS 1 W 7 22 1 1 W720 1 Model code 7.2 kW 1W 724 1 1 W 7 2P 2 1 W72P 1 Voltage 230 V 230 V 230 V Grid frequency 50 Hz 50 Hz 50 Hz Current 32 A 32 A...
  • Page 63 10. TECHNICAL SPECIFICATIONS Model code 22 kW 1 W 2 22 1 1 W220 1 Voltage 230 / 400 V 230 / 400 V Grid frequency 50 Hz 50 Hz Current 32 A 32 A Charging output 22 kW 22 kW Charging connection Type 2 charging socket Type 2 charging cable (ca.
  • Page 64 10. TECHNICAL SPECIFICATIONS 221 mm 116 mm 272 mm...

  • Page 65: Standards, Guidelines And Trademarks

    11. STANDARDS, GUIDELINES AND TRADEMARKS GENERAL STANDARDS 2014/30/EU EMC Directive 2011/65/EU RoHS Directive 2012/19/EU WEEE Directive 2014/35/EU Low Voltage Directive ELECTROMAGNETIC COMPATIBILITY STANDARDS (EMC) IEC 61851-21-2 Conductive charging systems for electric vehicles - Part 21-2: EMC requirements for off-board electric vehicle charging systems DEVICE SAFETY STANDARDS IEC 61851-1 Ed.
  • Page 66 11. STANDARDS, GUIDELINES AND TRADEMARKS All trademarks mentioned in this manual including those that may be protected by third parties are, without restriction, subject to the regulations of the respectively applicable trademark law and the property rights of the respective registered owners. All trademarks, trading names or company names marked here as such are or may be trademarks or registered trademarks of their respective owners.
  • Page 67 11. STANDARDS, GUIDELINES AND TRADEMARKS CE certification and declaration of compliance The Wallbox carries the CE mark. The respective compliance declarations can be obtained from ABL SURSUM Bayerische Elektrozubehör GmbH & Co. KG on request and are available at www.abl.de for download.

  • Page 68: Warranties And Guarantees

    Under no circumstances are guarantees or the warranty transferable. Should modifications of any kind have been made to the product that have not been explicitly authorized by ABL or described in the guidelines for authorized service partners, the manufacturer’s warranty obligations become void with immediate effect.
  • Page 69 12. WARRANTY AND GUARANTEE PROVISIONS ABL guarantees the proper operation of the product after delivery within the applicable legal guarantee provisions. This guarantee is limited to damage that can be shown to have resulted from normal use and obvious material or manufacturing defects. In such cases the manufacturer, in collaboration with the local distributor, will attempt to restore the proper functioning of the product.

  • Page 70: Disposal Advice

    13. DISPOSAL ADVICE The crossed out trash can symbol indicates that electrical and electronic devices including accessories must be disposed of separate from household trash. The materials are recyclable as marked. By re-using, recycling or through other forms of pro- cessing obsolete devices, you make an important contribution to environmental protection.
  • Page 71 ABL SURSUM Albert-Büttner-Straße 11 · D-91207 Lauf / Pegnitz Bayerische Elektrozubehör Tel. +49 (0) 9123 188-0 · Fax +49 (0) 9123 188-18 GmbH & Co. KG info@abl.de · www.abl.de...

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