ThyssenKrupp TAC 32 Owner's Manual
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ThyssenKrupp TAC 32 Owner's Manual

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Owner's Manual
ThyssenKrupp Elevator
Americas Business Unit

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Summary of Contents for ThyssenKrupp TAC 32

  • Page 1 Owner’s Manual ThyssenKrupp Elevator Americas Business Unit...
  • Page 2 However, ThyssenKrupp Elevator assumes no liability for consequences, directly or indirectly, resulting from any error or omission. The material contained herein is subject to revision, and ThyssenKrupp Elevator makes every effort to inform its product users of these revisions as they occur. Please report any problems with this manual to ThyssenKrupp Elevator, P.O.

  • Page 3: Table Of Contents

    ..........Care and Cleaning of Architectural Metals ..... . Technical Information-1 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 4: General Maintenance

    General Maintenance Instructions General Maintenance Sliding Guides Your ThyssenKrupp Elevator is the finest piece of equipment 1. Check Guide Shoes at regular intervals for condition and of its type on the market today. It is designed, manufactured adjustment. Check the clearance between guide shoes and installed to minimize maintenance.

  • Page 5: Gates And Doors

    S Ensure that all pivots in the linkage mechanism on the doors have free operation and are lubricated sparingly. 3. The spring tension of ThyssenKrupp brush holders is au- S Inspect brushes regularly on DC motors and replace when tomatically maintained and never needs adjustment.

  • Page 6: Power Unit

    All maintenance and adjustment of the controller should be done by qualified ThyssenKrupp personnel as they are best When access to the pit or hoistway is necessary, see that qualified to safely and correctly perform the necessary steps.

  • Page 7: Care And Cleaning Of Architectural Metals

    This type of product will ThyssenKrupp Baked Enamel Finishes Routine cleaning with a mild detergent, soap and water will such as coffee or soda. Do not use any abrasive powders or remove fingerprints, smears and everyday type liquid spills harsh chemicals.
  • Page 8 Owner’s Manual This page intentionally left blank. Technical Information-6 E2001, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 9 Traditional Key Switch Selection Chart ......Traditional Signal Fixtures-1 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 10: Audible

    Part No. Print No. Description 9882777 177AC1 Buzzer, 24 V, Audible, Fire Service Audible Part No. Print No. Description 9882765 68276 Buzzer, 24 VDC 9882753 68275 Buzzer, 48 VDC Traditional Signal Fixtures-2 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 11: Car Braille

    Symbol 9798225 Plate, Round, 1 1/2”, #4 SS, Rear Mount, ”4” 9798031 Plate, Round, 1 1/2”, #4 SS, Star 2 9797830 Plate, Round, 1 1/2”, #4 SS, Star L Traditional Signal Fixtures-3 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 12 9796149 169BL42 Plate, Round, 1 1/2”, Rear Mount, Alarm 9798330 169BL44 Plate, Round, 1 1/2”, Rear Mount, Door Close 9798134 169BL43 Plate, Round, 1 1/2”, Rear Mount, Door Open Traditional Signal Fixtures-4 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 13 Plate, Round, 1 3/8”, #4 SS, Door Close Symbol Plate, Round, 1 3/8”, #4 SS, Door Open Rear 9796277 Symbol 9796370 Plate, Round, 1 3/8”, #4 SS, Door Open Symbol Traditional Signal Fixtures-5 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 14 Plate, Square, Stick On, 1 1/4”, #4 SS, ”UP” 9737005 124237 Plate, Square, Stick On, 1 1/4”, #4 SS, Alarm Bell Plate, Square, Stick On, 1 1/4”, #4 SS, Emergency Stop 9737042 124236 Symbol Traditional Signal Fixtures-6 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 15: Emergency Light

    Plate, Square, Stick On, 1 1/4”, #4 SS, Door Open 9797622 Rear Symbol Emergency Light Part No. Print No. Description Card, Emergency Light And Alarm, Repair, 9880148 118412 Sub-Assy 9818420 118412 Card, Emergency Light And Alarm, Sub-Assy Traditional Signal Fixtures-7 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 16: Hall Braille

    Plate, 4” x 4”, B&W, ”* 2” 9796915 Plate, 4” x 4”, B&W, ”* 3” 9796514 169BK54 Plate, 4” x 4”, B&W, ”*G” 9796617 169BK55 Plate, 4” x 4”, B&W, ”*L” Traditional Signal Fixtures-8 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 17 Plate, Black Plastic, ”5” PREFIX 9760970 169AX25 Plate, Black Plastic, ”6” PREFIX 9760969 169AX26 Plate, Black Plastic, ”7” PREFIX 9894172 169AX27 Plate, Black Plastic, ”8” PREFIX 9894184 169AX28 Plate, Black Plastic, ”9” PREFIX Traditional Signal Fixtures-9 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 18 139598 Plate, Square, 4” x 4”, #4 SS, ”M” 9798006 139011 Plate, Square, 4” x 4”, #4 SS, ”P” 9797701 139603 Plate, Square, 4” x 4”, #4 SS, ”UL” Traditional Signal Fixtures-10 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 19 Hall Braille Part No. Print No. Description 9796009 Plate, Square, Stick-On, 4” x 4”, #4 SS, ”* G” 9796101 Plate, Square, Stick-On, 4” x 4”, #4 SS, ”* L” Traditional Signal Fixtures-11 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 20: Hall Station

    Lantern, Car Riding, 24 V, Entrance Column 9753655 150080 Mounting, 4” x 10” Traditional Lantern Part No. Print No. Description Lantern, Car Riding, 48 V, Entrance Column, 9753667 150078 Mounting, 4” x 10” Traditional Signal Fixtures-12 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 21 Hall Lantern Assy W/ Box, Vertical, Intermediate, #4 9796459 FED24LTR4SIVB SS, 24 V, 3 1/2” x 9” Hall Lantern Assy W/ Box, Vertical, Intermediate, #4 9796356 FEF48LTR4SIVB SS, 48 V, 3 1/2” x 9” Traditional Signal Fixtures-13 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 22 SS, 48 V, 3 1/2” x 9” Traditional Lantern Part No. Print No. Description 9730205 130204 Lens, Round, Hall Traditional Lantern Part No. Print No. Description Reflector, Combination Hall Lantern and Position 9872097 107208 Indicator Traditional Signal Fixtures-14 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 23: Phone

    Cap, Push Button, Clear, A D A Push Button Part No. Print No. Description 9806349 106349 Halo, Push Button, Black Push Button Part No. Print No. Description 9828230 42820 Halo, Push Button, White Traditional Signal Fixtures-15 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 24 Push Button, White, Vertical, ”R” 9883721 106734 Push Button, White, Vertical, ”Return” 9883162 106734 Push Button, White, Vertical, ”SB” 9883435 106734 Push Button, White, Vertical, ”UL”, replace W/ 9890567 Traditional Signal Fixtures-16 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 25 Push Button, White, ADA, Horizontal, ”RETURN” 9890427 160645 Push Button, White, ADA, Horizontal, ”Send” 9890567 160645 Push Button, White, ADA, Horizontal, ”UL” 9840229 160645 Push Button, White, ADA, Horizontal, Blank Traditional Signal Fixtures-17 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 26 Push Button, White, Horizontal, ”UL”, replace W/ 9893430 106734 9890555 Push Button Part No. Print No. Description 9890658 160645 Push Button, White, ADA, Horizontal, Down Arrow 9890592 160645 Push Button, White, ADA, Horizontal, Up Arrow Traditional Signal Fixtures-18 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 27: Station Inspection

    Switch Push / Pull Part No. Print No. Description 9810857 108150 Switch Assy, Stop Horizontal, ”Push Stop, Pull Run” Switch Assy, Stop Vertical, ”PUSH STOP, PULL 9810845 108155 RUN” Traditional Signal Fixtures-19 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 28: Switch Rotary

    Part No. Print No. Description Switch, Rotary, 4 Position, Off (12), On (3, 6, 9 9777970 77797 O’Clock) Switch Toggle Part No. Print No. Description 9743637 76703 Switch, Light, Snap-in Traditional Signal Fixtures-20 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 29 Toggle Switch Kit, W/ Bracket & Mounting Material 9826671 32667 & Cam Switch Toggle Part No. Print No. Description 9826221 32622 Toggle Switch Kit, W/ Bracket & Mounting Material Traditional Signal Fixtures-21 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 30: Traditional Faceplate

    9954181 C718M4 Hall Fire Service Traditional Hall Station Part No. Print No. Description Hall Fire Service, Includes 1 Device Hall Station W/ 9828369 130148 9832610 Faceplate And 35053 Box Traditional Signal Fixtures-22 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 31 SS, 48 V, 3.5” x 9.0” Traditional Hall Station Part No. Print No. Description Window, for Emergency Key Box 9856456, printed 9856470 35647 ”Elevator Key For Fire Department and Emergency Use Only” Traditional Signal Fixtures-23 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 32: Traditional Key Core

    Core, Key, Toggle Key Switch, Black (Replaces 9753412 35341 9822987) 9832660 32665 Core, Key, Toggle Switch, Black, OFF (12), ON (3) 9822975 32665 Core, Key, Toggle Switch, Black, ON (3) Traditional Signal Fixtures-24 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 33: Traditional Key Switch

    Switch, Key, V7, Horizontal, H2395, Photo-Eye (front) 9772753 138543 Switch, Key, V7, Horizontal, H2395, Photo-Eye (lower) 9772479 138541 Switch, Key, V7, Horizontal, H2395, Photo-Eye (rear) 9772741 138542 Switch, Key, V7, Horizontal, H2395, Photo-Eye (upper) Traditional Signal Fixtures-25 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 34: Traditional Key Switch

    Push Button Assembly, Marked ”8” 9822902 108309 Push Button Assembly, Marked ”9” 9822938 108335 Push Button Assembly, Marked ”B” 9822963 108339 Push Button Assembly, Marked ”G” 9822940 108333 Push Button Assembly, Marked ”L” Traditional Signal Fixtures-26 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 35: Traditional Key Switch Selection Chart

    California, Red, H H2389 9772650 Fire Service, Hall, 9703196 138509 660AC1 138536 Chicago, Red, H H2389 9772716 Fire Service, Hall, 2 9703196 138504 660AC1 138538 position, Red, H H2389 Traditional Signal Fixtures-27 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 36 9719763 9703391 Lockout, Hall Call, H 138494 660AD2 138523 H1848 9772420 138500 9703135 9719519 Photoeye, H 138516 H2395 660AC2 9772467 138505 9703135 9719519 Photoeye Front, H 138540 H2395 660AC2 Traditional Signal Fixtures-28 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 37 Registration, Hall Call, 9703391 138501 660AD2 138522 Intermediate, H H1848 9720017 Registration, Hall Call, 138494 9703391 660AD2 138521 Terminal, H H1848 9715952 138503 9731064 9845641 Stop, Car, H 138530 H1846 660AD1 Traditional Signal Fixtures-29 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 38 Owner’s Manual This page intentionally left blank. Traditional Signal Fixtures-30 E2001, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 39 ....... Vandal Resistant Signal Fixtures-1 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 40: Vandal Resistant Pushbutton Kit

    138594 Ring, Retaining, 1.25” 138593 Ring, Retaining, .875” 138590 Halo Ring, Pushbutton, Stainless Steel 138592 Pushbutton, Stainless Steel, Vandal Resistant w/jewel 138588 Pushbutton, Stainless Steel, Vandal Resistant wo/jewel Vandal Resistant Signal Fixtures-2 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 41: Pushbutton Assembly

    Halo Ring Pushbutton, SS 138593 Ring, Retaining, .875” 138594 Ring, Retaining, 1.25” 130595 Halo, Pushbutton Vandal Resistant 129BC1 Base, Mounting 228AF2 Cam, Switch 292AA1 Cap, Switch 292AA1 Switch, SPDT Vandal Resistant Signal Fixtures-3 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 42: Vandal Resistant Lantern And Position Indicator

    Jewel, Green 9727190 107189 Lamp, Wedgebase, 28V 9711065 110608 Lampholder, 24V 9778147 108149 Lampholder w/resistor, 48V (Uses 28V Lamp above.) 160591 Gong Assembly, 24V 160590 Gong Assembly, 48V Vandal Resistant Signal Fixtures-4 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 43: Vandal Resistant Lantern Intermediate

    Fastening Kit, #4 SS 160512 Fastening Kit, #8 SS 160513 Fastening Kit, #4 Muntz 160514 Fastening Kit, #8 Muntz 160591 Gong Assembly, 24V (Not Shown) 160590 Gong Assembly, 48V (Not Shown) Vandal Resistant Signal Fixtures-5 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 44: Vandal Resistant Call Register Light

    Owner’s Manual Vandal Resistant Call Register Light #6300KJ1 24 VDC #6300KJ2 48 VDC #6300KJ3 115 VAC Vandal Resistant Signal Fixtures-6 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 45 DMG Contact Block Removal Procedure ......Signa 4 Signal Fixtures-1 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 46: 2004 Fire Service Panel 176Cl

    Faceplate, Locked Compartment Door, ASME, LH, #8 Muntz Metal, No Smoking 141KM10 Faceplate, Locked Compartment Door, ASME, LH, Special Metal 141KM4 Faceplate, Locked Compartment Door, Mass.-LH, #4 SS Signa 4 Signal Fixtures-2 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 47 Faceplate, Locked Compartment Door, Mass.-RH, #8 Muntz Metal, No Smoking 141KM30 Faceplate, Locked Compartment Door, Mass.-RH, Special Metal 141KM50 Faceplate, Locked Compartment Door, Mass.-RH, Special Metal, No Smoking 562AM1 Keyswitch, A17.1, Key No. 204 Signa 4 Signal Fixtures-3 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 48 Push Button Assembly, Open Door Front, Microban 680BD28 Push Button Assembly, Open Door Front, Microban (French) 680AV50 Push Button Assembly, Open Door Rear, Microban 680BD29 Push Button Assembly, Open Door Rear, Microban (French) Signa 4 Signal Fixtures-4 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 49 9741785 128BR1 Bezel, Keycore, Washer 128BR5 Bezel, Keycore, Washer, Massachusettes, New Hampshire, New Jersey 9752043 108288 Screw, # 10-24, 1.5” Lg, #4 SS 9752018 35402 Nut, # 10-24 Signa 4 Signal Fixtures-5 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 50: Fire Service Panel 176Cf

    Key Switch (See Key Switch Parts Pages) 9873537 393DK2 Nut, Self Threading 6300RP4 Card, LED, Fire Hat, Red 812AH2 Speaker, Telephone 680AR6 Button, Call Cancel 680AR7 Button, California, White/White 297CF5 Contact, Push Button, Non-Illuminated Signa 4 Signal Fixtures-6 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 51: Fire Insert Lens 130Cl

    Owner’s Manual Fire Insert Lens 130CL 130CL2 130CL3 130CL4 Signa 4 Signal Fixtures-7 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 52 Lens, Fire Insert, 1998 A17.1, 1998 Massachusetts, 1998 South Carolina, Houston, Michigan, New York City 130CL4 Lens, Fire Insert, Chicago, Any with no Signage 130CL5 Lens, Fire Insert, 2000 French 130CL6 Lens, Fire Insert, 1996 A17.1 Signa 4 Signal Fixtures-8 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 53: Car Riding Lantern 556Eb

    Faceplate, Frame 130CG2 Lens, Lantern Arrow, Flat 134AN1 Reflector, Round Lens, Hall Lantern 6300XC30 Card, Arrow, 24V, White 6300XC20 Card, Arrow, 24V, Red 6300XC1 Card, Arrow, 24V, Blue Signa 4 Signal Fixtures-9 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 54 Mount, PC Board 462MT1 Assembly, Harness 9752018 35402 Speed Nut 172AX1 Box, Faceplate Mount 701774 FS, Screw, MSRP .190 (#10)-24 x .500 9702210 700432 FS, Washer, LWET .190 #10 C Signa 4 Signal Fixtures-10 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 55: Telephone Kit 200Afa

    Bezel, ADA, Jewel (French) 392DG1 Washer 9873537 393DK1 Nut, Self-Threading 128BK1 Bezel, ADA, Microphone Mount 812AJ1 Microphone, Telephone, Rath 130CR1 Lens, ADA Jewel, Rath 297CF5 Contact, Push Button, Screw Connection Signa 4 Signal Fixtures-11 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 56: Button Assembly 680Ax

    Contact, Push Button With Connector, Red Illumination, 12V 680AR6 Push Button, Black, Blank 680AR7 Push Button, White, Blank (California) 9739580 680AT6 Push Button, Black With White Arrow 680AT8 Push Button, White With Black Arrow (California) Signa 4 Signal Fixtures-12 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 57 Push Button, Black, Alarm 680BD31 Push Button, Black, Alarm (French) 680AW7 Push Button, White, Alarm (California) 169CB Sign, Car Pad Handicap, Front Mount Plastic (See Push Button Inserts, Parts Pages) Signa 4 Signal Fixtures-13 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 58: And Emergency Light Panel 176Cg

    Nut, Self Threading, Palnut 580AAA1 Marker, Position Indicator, Emergency Light 196AFY1 Bracket, Emergency Light Battery (*Not Shown) 116AB2 Battery, SLA 12V (*Not Shown) 101275 Screw, #8 x .375” (*Not Shown) Signa 4 Signal Fixtures-14 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 59: Discrete Position Indicator Kit 200Afb

    “D” Dot Film, .016 Clear Polycarbonate Film 130CW15 “F” Dot Film, .016 Clear Polycarbonate Film 130CW16 “G” Dot Film, .016 Clear Polycarbonate Film 130CW17 “H” Dot Film, .016 Clear Polycarbonate Film Signa 4 Signal Fixtures-15 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 60 220EG2 Cable Assembly, Position Indicator (TAC22, TAC50-04 Car Only) 220EG4 Cable Assembly, Position Indicator (TAC20 Car or Hall) 220EG6 Cable Assembly, Position Indicator (TAC20-03, TAC22, TAC50-04 Hall Only) Signa 4 Signal Fixtures-16 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 61: Discrete Position Indicator Display 178Me1

    Lens, Horizontal Position Indicator 297CG1 Contact Blade, Ground 141HJ9 Faceplate, Frame, Wall 900AD137 Wire Assembly, Ground, 10.000 200AFB2 Kit, Discrete Position Indicator 9752018 35402 Fastener, Nut 10-24, Speed Signa 4 Signal Fixtures-17 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 62: Lon Electronic Position Indicator 178Lp7

    Card, Lon Position Indicator, Display Blue 128BE3 Bracket, Position Indicator, LON 9782801 6300KP1 Card, LON Position Indicator Control 220CL3 Cable Assembly, Flat, 2mm, 40 POS 9763754 141787 Standoff, Locking, .375 Signa 4 Signal Fixtures-18 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 63: Can Position Indicator 178Me2 And Lon Position Indicator 178Me4

    Contact Blade, Ground 141HJ9 Faceplate, Frame, Wall 900AD137 Wire Assembly, Ground, 10.000 178LP7 PCB Assembly, Serial PI (LON) 6300WR2 PCB Assembly, Serial PI (CAN) 9752018 35402 Fastener, Nut 10-24, Speed Signa 4 Signal Fixtures-19 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 64: Fire Phone Jack With Bezel Assembly

    2000 Fire Phone Jack with Bezel Assembly (Car <= 2000 Fire Code) 128BW2 / 128BW4 ITEM PART NO. PRINT NO. DESCRIPTION 130281 Jack, Chrome Phone 128BL2 Bezel, Jack, Fire Phone 128BL1 Bezel, Jack, Fire Phone (French) Signa 4 Signal Fixtures-20 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 65: Light Fixture Assembly, Hall, Round Terminal And Intermediate 556Dm

    FAceplate, Hall Lantern, Round, Interm., #4 Muntz Metal 141KE4 Faceplate, Hall Lantern, Round, Interm., #8 Muntz Metal 141KE5 Faceplate, Hall Lantern, Round, Terminal, #4 SS 141KE6 Faceplate, Hall Lantern, Round, Terminal, #8 SS Signa 4 Signal Fixtures-21 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 66 PCB Assembly, Hall Lantern, Red LED 596BX2 Mount, PC Board 177AK3 Chime, Adjustable, 24V 9857426 6300WG1 PCB Assembly, Breakout Board 462MT1 Wiring Harness 900AD137 Wire Assembly, Ground, 10.000 Signa 4 Signal Fixtures-22 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 67: Light Fixture Assembly, Hall, Arrows Terminal And Intermediate 556Dm

    Faceplate, Hall Lantern, Arrow, Vertical, Interm., #8 SS 141KB11 Faceplate, Hall Lantern, Arrow, Vertical, Interm., #4 Muntz Metal 141KB12 Faceplate, Hall Lantern, Arrow, Vertical, Interm., #8 Muntz Metal Signa 4 Signal Fixtures-23 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 68 9752018 35402 Fastener, Nut 10-24, Speed 462MT1 Wiring Harness 596BX2 Mount, PC Board 177AK3 Chime, Adjustable, 24V 9857426 6300WG1 PCB Assembly, Breakout Board 900AD137 Wire Assembly, Ground, 10.000 Signa 4 Signal Fixtures-24 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 69: Hall Station Assembly 8503An_1

    Faceplate, One, #4 SS 141HX2 Faceplate, One, #8 SS 141HX3 Faceplate, One, #4 Muntz Metal 141HX4 Faceplate, One, #8 Muntz Metal 141HX5 Faceplate, Two, #4 SS 141HX6 Faceplate, Two, #8 SS Signa 4 Signal Fixtures-25 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 70 Contact Blade, Ground 141HH2 Frame, Hall Station 9857426 6300WG1 Assembly, PCB Board, Break Out 596BX2 Mount, PC Board 9752018 35402 Fastener, Nut 10-24, Speed 462MN Harness Assembly, Breakout Board Signa 4 Signal Fixtures-26 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 71: Hall Station Assembly 8503An_2

    Faceplate, 2000 Emergency Power, #4 Stainless Steel ( + 2 Devices ) 141KN2 Faceplate, 2000 Emergency Power, #8 Stainless Steel ( + 2 Devices ) 141KN3 Faceplate, 2000 Emergency Power, #4 Muntz ( + 2 Devices ) Signa 4 Signal Fixtures-27 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 72 9752018 35402 Fastener, Nut 10-24, Speed 596BX2 Pc Breakout Board Enclosure 9857426 6300WG1 Assembly, Pcb Board, Break Out 462MN Harness Assembly, Breakout Board 6300RP4 PCB Assembly, Fire Hat Signa 4 Signal Fixtures-28 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 73: Hall Station Assembly 8503An_3

    Faceplate, Fire Service, Mass. 1998, #4 SS 141KK10 Faceplate, Fire Service, Mass. 1998, #8 SS 141KK11 Faceplate, Fire Service, Mass. 1998, #4 Muntz Metal 141KK12 FAceplate, Fire Service, Mass. 1998, #8 Muntz Metal Signa 4 Signal Fixtures-29 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 74 Faceplate, Fire Service, New York 1998, #8 Muntz 141HJ8 Frame, Hall Station 9741785 128BR1 Bezel, Keycore Washer 128BR5 Bezel, Keycore Washer, Large 9752018 35402 Fastener, Nut 10-24, Speed 297CG1 Contact Blade, Ground Signa 4 Signal Fixtures-30 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 75: Hall Station Assembly 8503An_4

    Faceplate, 5 Device MA 1998, #4 Muntz Metal 141KR4 Faceplate, 5 Device MA 1998, #8 Muntz Metal 141KR5 Faceplate, 4 Device MA 1998, #4 SS 141KR6 Faceplate, 4 Device MA 1998, #8 SS Signa 4 Signal Fixtures-31 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 76 141KP12 Faceplate, 2 Device MA 2000, #8 Muntz Metal 9741785 128BR1 Bezel 128BR5 Bezel 141HL5 Frame, Hall Station 9752018 35402 Fastener, Nut 10-24, Speed 297CG1 Contact Blade, Ground Signa 4 Signal Fixtures-32 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 77: Hall Station Assembly 8503An_5

    Contact Blade, Ground 580AET1 Marker, Hall Fire Service 141LM1 Faceplate, Parametric, #4 SS 141LM2 Faceplate, Parametric, #8 SS 141LM3 Faceplate, Parametric, #4 Muntz Metal 141LM4 Faceplate, Parametric, #8 Muntz Metal Signa 4 Signal Fixtures-33 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 78 Frame, Hall Station 580TE1 Marker, Molded Fire Flame 596BX2 Mount, PC Board 9857426 6300WG1 Assembly, PCB Board, Break Out 462MN Harness Assembly, Breakout Board 9752018 35402 Fastener, Nut 10-24, Speed Signa 4 Signal Fixtures-34 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 79: Trademark Panel Faceplate Assembly 141Hv

    Trademark Panel, Insert, Elevator 6 141HN27 Trademark Panel, Insert, Elevator 7 141HN28 Trademark Panel, Insert, Elevator 8 141HN40 Trademark Panel, Insert, Elevator A 141HN41 Trademark Panel, Insert, Elevator B Signa 4 Signal Fixtures-35 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 80 (continued) ITEM PART NO. PRINT NO. DESCRIPTION 141HN42 Trademark Panel, Insert, Elevator C 141HN43 Trademark Panel, Insert, Elevator D 9721548 580XY1 ThyssenKrupp Medallion 580YN1 Marker, Medallion, No Logo Signa 4 Signal Fixtures-36 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 81: Car Key Switches

    Indicates No Key Pull Hold Bezel Bezel Part # DESCRIPTION (English) (French) 171FD1 ASME 2000 Fire with MTA (TAC50-04 ) 141HR2 141HR4 171FD2 ASME 2000 Fire (No Connector) 141HR2 141HR4 Signa 4 Signal Fixtures-37 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 82 Indicates Key Pull Indicates No Key Pull Hold Bezel Bezel Part # DESCRIPTION (English) (French) 171FD9 Arizona with MTA AZFS 141HR2 171FD11 Rhode Island with MTA WD01 141HR2 Signa 4 Signal Fixtures-38 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 83 Indicates Key Pull Break Bezel Bezel Part # DESCRIPTION (English) (French) 171FG1 In Car Stop (ASME) 128BF6 128BX6 171FG3 In Car Stop (California, New Hampshire, Las Vegas) 128BF6 Signa 4 Signal Fixtures-39 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 84 Indicates No Key Pull Spring Return Momentary Bezel Bezel Part # DESCRIPTION (English) (French) 171FJ1 Car Call Registration (TAC50-04) 128BF10 128BX10 171FJ3 Car Call Registration (No Connector) 128BF10 128BX10 Signa 4 Signal Fixtures-40 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 85 171FK2 2 Speed Fan 128BF11 128BX11 Off Position Indicates Key Pull Bezel Bezel Part # DESCRIPTION (English) (French) 171FK3 Light 128BF4 128BX4 171FK3 1 Speed Fan 128BF3 128BX3 Signa 4 Signal Fixtures-41 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 86 141HT4 Off Position Indicates Key Pull Indicates No Key Pull Hold Bezel Bezel Part # DESCRIPTION (English) (French) 171GD3 New Hampshire 3502 141HT4 171GD3 New Jersey 3502 141HT4 Signa 4 Signal Fixtures-42 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 87: Hall Key Switches

    171FH3 Code Blue Spring Return 128BP5 128BY17 Off Position Indicates No Key Pull Auto Bezel Bezel Part # DESCRIPTION (English) (French) 171FK8 1 Car Emergency Power 128BP19 128BP19 Signa 4 Signal Fixtures-43 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 88 SC1000 Off Position Indicates Key Pull Indicates No Key Pull Spring Return Momentary, Both Sides Bezel Bezel Part # DESCRIPTION (English) (French) 171FJ3 Hall Registration, Intermediate 128BP15 128BY16 Signa 4 Signal Fixtures-44 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 89 Off Position Indicates Key Pull Indicates No Key Pull, Spring Re- turn Momentary Bezel Bezel Part # DESCRIPTION (English) (French) 171FM1 Hoistway Access, Up and Down 128BP2 128BY14 Signa 4 Signal Fixtures-45 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 90 171GD21 Florida, Region 3 R-80833-2006-3 128BP87 171GD22 Florida, Region 4 R-80833-2006-4 128BP87 171GD23 Florida, Region 5 R-80833-2006-5 128BP87 171GD24 Florida, Region 6 R-80833-2006-6 128BP87 171GD25 Florida, Region 7 R-80833-2006-7 128BP87 Signa 4 Signal Fixtures-46 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 91: Key Switch Bezels

    128BF7 / 128BX7* Bezel, Hoistway Enable 128BF8 / 128BX8* Bezel, Light, 2 Speed Fan 128BF10 / 128BX10* Bezel, Floor Call 128BF11 / 128BX11* Bezel, 2 Speed Fan * French Signa 4 Signal Fixtures-47 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 92 128BF19 / 128BX19* Bezel, Floor Lockout 1 128BF20 / 128BX20* Bezel, Floor Lockout 2 128BF21 / 128BX21* Bezel, Floor Lockout 3 128BF22 / 128BX22* Bezel, Floor Lockout 4 * French Signa 4 Signal Fixtures-48 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 93 Faceplate, A17.1 and South Carolina, Fire Insert 141HR3 Faceplate, Chicago, Fire Insert 141HR4 Faceplate, French, Fire Insert 141HT2 Faceplate, New York City, Fire Insert 141HT4 Faceplate, Massachusetts, New Hampshire, New Jersey, Fire Insert Signa 4 Signal Fixtures-49 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 94: Key Core Bezels

    ANSI, Arizona, Chicago, Rhode Island 128BV8 Bezel, 2000/2004 4 CAR Emergency Power (Hall) ANSI, Florida 128BP9 Bezel, 2000/2004 5 CAR Emergency Power (Hall) ANSI, Arizona, Chicago, Rhode Island Signa 4 Signal Fixtures-50 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 95 Bezel, Lobby Park (Hall) 128BP13 Bezel, Lobby Recall (Hall) 128BP14 Bezel, Alternate Fire (Hall) (Red) 128BP15 Bezel, Intermediate Key Call Registration (Hall) 128BP16 Bezel, Terminal Down Key Call Registration (Hall) Signa 4 Signal Fixtures-51 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 96 Bezel, 1998 ANSI Fire Service (Hall) (Red) 128BP22 Bezel, 2000/2004 ANSI Fire Service (Hall) (Red) 128BP23 Bezel, B44 Hoistway Access-up, English (Hall) 128BP24 Bezel, B44 Hoistway Access-Down, English (Hall) Signa 4 Signal Fixtures-52 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 97 Bezel, Light Only (Car) 128BP62 Bezel, Phone Jack (Car/Hall) - (See 128BW) (Red) 128BP63 Bezel, Card Reader (Car/Hall) 128BP64 Bezel, 2 Speed Fan Only (Car) 128BP65 Bezel, Hoistway Enable (Car) Signa 4 Signal Fixtures-53 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 98 Bezel, Inconspicious Riser (Hall) 128BP76 Bezel, 2000/2004 ANSI Fire Service (Car) (Red) 128BP77 Bezel, Attendant Service (Car) 128BP79 Bezel, 1 Speed Fan/Light (Car) 128BP80 Bezel, 2000/2004 South Carolina (Hall) Signa 4 Signal Fixtures-54 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 99 Print Number Part Number Description 128BP81 Bezel, 2000/2004 Fire Service, South Carolina (Red) 128BP82 Bezel, 2000/2004 2 Car Emergency Power, South Carolina 128BP83 Bezel, 2000/2004 3 Car Emergency Power, South Carolina Signa 4 Signal Fixtures-55 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 100: French Key Core Bezels

    Bezel, Lobby Park (Hall) 128BY12 Bezel, Terminal Up Key Call Registration (Hall) 128BY13 Bezel, Call Lockout (Hall) 128BY14 Bezel, USA Hoistway Access (Hall) 128BY15 Bezel, Terminal Down Key Call Registration (Hall) Signa 4 Signal Fixtures-56 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 101 Bezel, Intermediate Key Call Registration (Hall) 128BY17 Bezel, Code Blue (Hall) (Blue) 128BY18 Bezel, Phone Jack (Car/Hall) - (See 128BW) (Red) 128BY31 Bezel, 2000/2004 ANSI Fire Service - Car (Red) Signa 4 Signal Fixtures-57 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 102 169CB19 NUMERAL NINETEEN 169CB20 NUMERAL TWENTY 169CB21 NUMERAL TWENTY-ONE 169CB22 NUMERAL TWENTY-TW0 169CB23 NUMERAL TWENTY-THREE 169CB24 NUMERAL TWENTY-FOUR 169CB25 NUMERAL TWENTY-FIVE 169CB26 9872654 ALPHA “B” 169CB27 ALPHA “C” Signa 4 Signal Fixtures-58 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 103 ALPHA “P” AND NUMERAL THREE 169CB64 ALPHA “P” AND NUMERAL FOUR 169CB66 ALPHA “G” AND NUMERAL ONE 169CB67 ALPHA “G” AND NUMERAL TWO 169CB69 STAR WITH NUMERAL TWO Signa 4 Signal Fixtures-59 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 104: Push Button Inserts

    ALPHA “B” AND NUMERAL ONE 169CB86 ALPHA “L” AND NUMERAL TWO 169CB87 ALPHA “B” AND NUMERAL TWO 189CB90 ALPHA “SS” 169CB92 PHONE W/MIC HOLE PHONE SYMBOL W/MIC HOLE Signa 4 Signal Fixtures-60 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 105: Dmg Contact Block Removal Procedure

    Figure 2, Step 4. Pull Contact Block Down Bottom Tab Figure 1 - Push Button Assembly Step 1 Step 2 Step 3 Step 4 Figure 2 - Contact Block Removal Signa 4 Signal Fixtures-61 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 106 Owner’s Manual This page intentionally left blank. Signa 4 Signal Fixtures-62 E2006, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 107 ........Refer to Door Operator Nameplate for model. If a model other than HD-98 is used, consult your local ThyssenKrupp Elevator Service Office for information.

  • Page 108: Safety Precautions

    WARNING statements identify conditions that could result in conditions that could result in damage to the equipment or other property if personal injury if improper procedures are followed. improper procedures are followed. Door Operator-2 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 109: Hd-03 Door Operator

    Owner’s Manual HD-03 Door Operator Door Operator-3 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 110: Overview

    Owner’s Manual Overview Drive Arm Support Motor Intermediate Arm Drive Arm Adjustable Arm Jack Shaft Sheave Drive Wheel Pivot Arm Mechanical Stops Connecting Arm Support Strut Figure 1 - Door Operator Door Operator-4 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 111 Moving the adjustable and to plumb the face of the drive wheel. arm toward the outside of the drive wheel results in more door travel for the same amount of wheel rotation. Door Operator-5 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 112 SPACER tween top of intermedi- ate Arm and the center of the Drive wheel. (point B) I to 1 (13mm to 38mm) Doors Fully Closed Figure 2 - Mechanical Adjustment Door Operator-6 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 113: Maintenance

    (Typical deflection is I with 10 lbf ap- 8. Check for excessive bearing wear. plied.) S If belts require tensioning, sheave alignment should be checked with a straight edge. Door Operator-7 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 114: Replacement Parts

    Owner’s Manual Replacement Parts 3001AH_ HD-03 Door Operator 30 31 Section A-A Door Operator-8 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 115 Owner’s Manual 3001AH_ HD-03 Door Operator (continued) 25 26 .28I .375I .21I Door Operator-9 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 116 Disk, Contact, Gate Switch 171BJ1 Switch, Leaf, Gate 320HJ2 Cover, Gate Switch 9726834 700420 Lockwasher, Shaft to Switch Disc 744FE1 Shaft, Cam 9711715 101171 Bearing, Main 9711739 101172 Bearing, Rear Door Operator-10 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 117 Receptacle, MTA, 5 Position, 22 Ga., C.E. w/Lock (Not Shown) 687AE3 Receptacle, MTA, 3 Position, 20 Ga., C.E. w/Lock (Not Shown) 687BY3 Receptacle, MTA, 3 Position, 20 Ga., C.E. w/Lock (Not Shown) Door Operator-11 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 118 Owner’s Manual This page intentionally left blank. HD-03 Door Operator-12 E2001, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...

  • Page 119: Ld-03 Linear Door Operator

    Owner’s Manual LD-03 Linear Door Operator Door Operator-13 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 120: Maintenance

    SOCKET CAP DOOR SCREW (2) TOP BELT OPERATOR (See Detail A) DOOR CLAMP BELT OPERATOR BELT MATCH DRILL TWO BELT CLAMP I HOLES IN BELT ENDS Detail A Figure 3 Door Operator-14 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 121: Changing The Door Operator Belt (Center Opening)

    Detail A I ADJUSTMENT SCREW IDLER BASE #10 HEX PUSH BAR SOCKET CAP SCREW (4) BELT BRACE CLAMP DOOR OPERATOR BELT CENTER OPENING BELT I BOLTS (2) CLAMP Figure 4 Door Operator-15 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 122: Replacement Parts

    Box Assembly, Car Top 6300PA2 Card, Door Control, Universal 196AHT1 Bracket, Support, Car Top Box 320JP1 Cover, Wireway Support 590CT1 Motor, Linear Door Operator 677AE1 Pulley, Drive 781DA1 Spacer, Bearing Door Operator-16 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 123 461AJ4 Hanger, Pad Button, #8 Stainless Stee (Not Shown) 461AJ3 Hanger, Pad Button, #4 Bronze (Not Shown) 461AJ6 Hanger, Pad Button, #8 Bronze (Not Shown) 700336 Bolt 77572 40114 Spacer Door Operator-17 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 124: 1504Bb_ Center Opening Assemblies

    Cover, Wireway Support 590CT1 Motor, Door Operator, Linear 677AE1 Pulley, Drive 781DA1 Spacer, Bearing 125AD1 Belt, Drive, CO, 42I Opening 274CJ1 Clamp, Belt Brace 274CF1 Clamp, Belt 274CH1 Clamp, Belt, CO Door Operator-18 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 125 461AJ4 Hanger, Pad Button, #8 Stainless Stee (Not Shown) 461AJ3 Hanger, Pad Button, #4 Bronze (Not Shown) 461AJ6 Hanger, Pad Button, #8 Bronze (Not Shown) 700336 Bolt 77572 40114 Spacer Door Operator-19 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 126: 186Cc_ Car Top Box

    Harness, Wire Assembly Diagnostic Tool (Door UDC) 127195 Guard, Pushbutton 320JX1 Inspection Button Dust Cover (Not Shown) 9743637 76703 Switch, Light, Snap-in 9781821 78182 Socket, Light 109789 Guard, Lamp 127196 Switch, Pushbutton 9810857 108150 Switch, Run-Stop Door Operator-20 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 127 Receptacle, MTA, 7 Position, 22 Ga., C.E. w/Lock (Not Shown) 687BY5 Receptacle, MTA, 5 Position, 22 Ga., C.E. w/Lock (Not Shown) 687AE3 Receptacle, MTA, 3 Position, 20 Ga., C.E. w/Lock (Not Shown) 736BE1 Sensor, Magnetic Proximity (Not Shown) Door Operator-21 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 128 Owner’s Manual This page intentionally left blank. LD-03 Linear Door Operator-22 E2001, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 129 Two Speed TK Hoistway Entrance ......Hatch Hanger Assembly-1 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 130 Owner’s Manual Traditional Hatch Hanger Single Speed ITEM PART NO. PRINT NO. DESCRIPTION 9838429 63842 Closer Reel Bracket Assembly 9990057 75987 Closer Reel Hatch Hanger Assembly-2 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 131 Owner’s Manual Omni Hatch Hanger Single Speed ITEM PART NO. PRINT NO. DESCRIPTION 9838429 63842 Closer Reel Bracket Assembly 9990057 75987 Closer Reel Hatch Hanger Assembly-3 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 132 700407 Washer, FS, LWHR .375 Z 700338 Screw, FS, CSH .250 x .375 Z 9838429 63842 Bracket Assembly, Closer Reel 75987 Reel, Closer 9871421 77142 Cable, .125” dia. steel Hatch Hanger Assembly-4 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 133 Washer, FS, LWHR .375 Z 700564 Nut, FS, NH .375 Z 700324 Screw, FS, CSH .250 x 1.000 Z 700384 Washer, FS, FWA .375 Z 9871421 77142 Cable, .125” dia. steel Hatch Hanger Assembly-5 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 134 700407 Washer, FS, LWHR .375 Z 700338 Screw, FS, CSH .250 x .375 Z 9838429 63842 Bracket Assembly, Closer Reel 75987 Reel, Closer 9871421 77142 Cable, .125” dia. steel Hatch Hanger Assembly-6 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 135 9951313 40113 Anchor, Cable 9838429 63842 Bracket Assembly, Closer Reel 9871421 77142 Cable, .125 dia steel 9951398 40190 Anchor, Cable 9950953 63857 Bracket Assembly, Cable Clip 75987 Reel, Closer Hatch Hanger Assembly-7 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 136 Owner’s Manual TK Single Speed Hoistway Entrance Hatch Hanger Assembly-8 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 137 Joint, Ball, Left Hand Assembly (Attaches To Crank Assembly) 9802400 47530 Joint, Ball, Right Hand Assembly, (Attaches To Interlock Hook) 718CH6 Rod, Link, 18 709AC1 Restrictor, Hook, Interlock 466DM Header Hatch Hanger Assembly-9 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 138 Owner’s Manual TK Center Opening Hoistway Entrance 26 25 24 19 18 22 23 Hatch Hanger Assembly-10 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 139 Joint, Ball, Left Hand Assembly (Attaches To Crank Assembly) 9802400 47530 Joint, Ball, Right Hand Assembly, (Attaches To Interlock Hook) 718CH6 Rod, Link, 18 709AC1 Restrictor, Hook, Interlock 466DN Header Hatch Hanger Assembly-11 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 140 Owner’s Manual TK Two Speed Hoistway Entrance 25 26 Hatch Hanger Assembly-12 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 141 145793 Joint, Ball, Left Hand Assembly (Attaches To Crank Assembly) 9802400 47530 Joint, Ball, Right Hand Assembly, (Attaches To Interlock Hook) 145775 Rod, Link, 19I 709AC1 Restrictor, Hook, Interlock Hatch Hanger Assembly-13 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 142 Owner’s Manual This page intentionally left blank. Hatch Hanger Assembly-14 E2006, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 143 ........Common Elevator Components-1 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 144: Door Hanger Assembly

    Low Pocket Hanger 9752158 45217 High Pocket Hanger 9838302 63830 Roller Assembly (Low Pocket) 9864295 124580 Roller Assembly (High Pocket) 9700780 40139 Studhanger 700579 Nut, .500” 700378 Washer, .500” Common Elevator Components-2 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 145: Interlock Assembly

    Rod Link 18” 145795 Rod Link 19” 147747 Rod Link High Pocket 21 ” 9702210 700432 Lock Washer, Shakeproof #10 700572 Nut, Hex 145793 Ball Joint Assembly 40101 Bushing, nylon Common Elevator Components-3 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 146: Pick-Up Roller Assembly

    40115 Pin, Roller 9759268 75926 Truarc Ring, 5100-100 9736141 70115 Truarc Ring, 5100-37 Retainer Ring 75925 Washer, Nylon 9700705 70393 Screw 9759256 700436 Washer 9700407 700564 9700006 700288 Bolt Common Elevator Components-4 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 147: Clutch With Restrictor

    With Restrictor, RightHand ITEM PART NO. PRINT NO. DESCRIPTION 63835 Door Stop Roller 47530 Ball Joint 256HW1 Restrictor, Actuator 208BF1 Slide Bushing 256GP1 Finger 888AT1 Restrictor Vane 780CD1 Restrictor Vane Spring Common Elevator Components-5 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 148: Clutch Without Restrictor

    Spring, Closing Vane 77007 Bearing (Aluminum) 149164 Bearing, Reduced Clearance 41964 Bolt (Reduced Clearance) 142180 Ring, “E” 9777891 77789 Ring, Truarc Retaining 9747035 44703 Rod Attachment 228CF Cam, Clutch Actuating Common Elevator Components-6 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 149: Door Guide

    Washer 142008 Stud Lock 118189 Pivot, Gib 118190 118188 Bracket, Gib 142010 Kit ITEM PART NO. PRINT NO. DESCRIPTION 118193 Guide, Door Safety 114749 Screw 115068 Screw 700433 Washer Common Elevator Components-7 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 150: Mechanical Switch

    105701 Mechanical Switch (N. O.) ITEM PART NO. PRINT NO.DESCRIPTION 105695 Roller Arm 46887 Shaft 72712 Truarc #5133 9706847 10684 Roller 9768695 46889 Tire 9857072 105705 Contact Block Assembly Common Elevator Components-8 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 151 9780970 Stabilant 22A Apply a light film to connectors with a cotton swab. silicone-based Apply a light film only as required to prevent rust or Selector Tape Triflow lubricant corrosion Lubrication Form-1 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 152 Owner’s Manual This page intentionally left blank. Lubrication Form-2 E2001, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 153 ......... Door Protection-1 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 154: Memco Elite Model 640 180/Tk

    The 640 safety system consists of a transmitter detector (TX) and a receiver detector (RX) mounted on the car doors. The Figure 5 -MEMCO Elite Model 640 180/TK Beam Pattern Door Protection-2 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 155: Installation

    2 seconds. If the doors start to open, or an obstruction is detected, then the normal scanning and trigger mode is resumed. Center Opening Doors Side Opening Doors Figure 6 - Door Protection-3 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 156: System Connection

    Memco 280 power supply. However in many and simplifies wiring. (See Figure 8.) situations the 640 can be directly connected to the lift controller or door operator. Figure 8 - MEMCO Connections Door Protection-4 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...

  • Page 157: Direct Connection

    As a result of our policy of continual improvement, the information in this document is subject to change without notice and it is intended only as general guidance on product performance and suitability. This information shall not form part of any contract Figure 9 - Specifications Door Protection-5 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 158 Owner’s Manual This page intentionally left blank. Door Protection-6 E2001, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 159 ......... . Power Unit-1 E2001, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 160 O-Ring, Manifoldd 75482 702117 702117 702117 Valve to Jack O-Ring, Manifold 142945 75477 75477 75477 Valve to Pump Pump 147281 700878 700877 113364 Strainer, Suction 113575 102898 102898 105886 Power Unit-2 E2001, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 161 142495 Pump, Submersible (190 GPM)* Motor, Submersible (Job Specific, see nameplate.) I-2 Valve Selection Chart (Job Specific, see nameplate.) * GPM applies only when motor supply is 60 HZ. Power Unit-3 E2001, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 162 Owner’s Manual This page intentionally left blank. Power Unit-4 E2001, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 163 ........... . Motors-1 E2001, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 164 7502AB35 3475 7502AB47 208/230V 3450 7502AB49 208/230V 3450 7502AB46 230/460V 3475 7502AB48 3450 7502AB6 3450 7502AB7 3450 7502AB8 220V 3450 7502AB9 3450 7502AB10 3450 7502AB11 3410 230V 3450 7502AB12 3400 Motors-2 E2001, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 165 3410 3450 7502AB22 3400 3450 460V 7502AB23 3400 3450 7502AB24 3450 3450 7502AB25 3440 3450 7502AB26 3410 3450 7502AB27 3400 3450 575V 7502AB28 3400 3450 7502AB29 3450 3450 7502AB30 3475 Motors-3 E2001, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 166 1800 7502AA9 1800 7502AA10 3000 7502AA61 3000 7502AA62 3000 7502AA63 3000 7502AA64 3000 7502AA65 3000 7502AA66 3000 7502AA67 1500 7502AA68 1500 7502AA69 1500 7502AA70 1800 7502AA91 1800 7502AA93 1800 7502AA95 Motors-4 E2001, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 167 3600 7502AA36 3600 7502AA37 1800 7502AA38 1800 7502AA39 1800 7502AA40 3000 7502AA71 3000 7502AA72 3000 7502AA73 3000 7502AA74 3000 7502AA75 3000 7502AA76 3000 7502AA77 1500 7502AA78 1500 7502AA79 1500 7502AA80 Motors-5 E2001, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 168 3600 7502AA46 3600 7502AA47 1800 7502AA48 1800 7502AA49 1800 7502AA50 3600 7502AA51 3600 7502AA52 3600 7502AA53 3600 7502AA54 3600 7502AA55 3600 7502AA56 3600 7502AA57 1800 7502AA58 1800 7502AA59 1800 7502AA60 Motors-6 E2001, 2008 THYSSENKRUPP ELEVATOR Printed in USA September, 2008...
  • Page 169 ........I2®/I3 Valve-1 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 170 Relief Pressure Adjustment 1. Turn the RELIEF PRESSURE adjustment screw OUT (ccw) until I (15 mm) extends beyond the relief assembly housing and tighten locknut. See Figure 1. Figure 1 I2®/I3 Valve-2 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 171 Lowering and Leveling Speed Adjustment 1. With the car set on the buffers adjust the LOWERING and LEVELING screw so that I (20 mm) extends beyond the valve body. See Figure 3. I2®/I3 Valve-3 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 172 Up Section - Low Pressure Adjustment 1. Disable the up slow solenoid by disconnecting the sole- noid wire from the controller. (Refer to the appropriate controller diagrams.) Figure 5 - Manual Lowering Valve I2®/I3 Valve-4 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 173 9. Remove any jumpers that may have been used. 10. Reconnect the up slow solenoid wire to the controller. Relief Pressure Adjustment 1. Close the line SHUT-OFF valve and install a pressure gauge. I2®/I3 Valve-5 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 174 Up Slowdown Up Stop the lowest landing. Adjustment Adjustment Up Start Adjustment 2. Run the car to the floor above and observe the leveling zone. Figure 8 - Up Section Adjustment I2®/I3 Valve-6 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 175 1. Adjust the UP STOP for a soft but positive stop. See Figure 8. NOTE: The UP-STOP adjustment affects the UP-START and MUST be adjusted FIRST. STOP SStop Softer IN (cw) SStart Firmer I2®/I3 Valve-7 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 176 Owner’s Manual This page intentionally left blank. I2®/I3 Valve-8 ENIL THYSSENKRUPP ELEVATOR Printed in USA NIL...
  • Page 177 ..........Control-1 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 178 Owner’s Manual Power Panel - Electric Motor Starter 14 16 20 21 22 23 Control-2 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 179 Owner’s Manual Power Panel - IEC Contactor 14 16 20 21 22 23 Control-3 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 180 Owner’s Manual Power Panel - Single Phase 20 21 22 23 Control-4 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 181 Owner’s Manual Power Panel - Divider Panel Detail Control-5 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 182 787AF14 Starter, Electronic, 200-230V, 252A 672BW1 Power Supply, 24 VDC, 50 W. 9816124 672BX1 Power Supply, 24 VDC, 100 W. 9816136 672BY1 Power Supply, 24 VDC, 150 W. 804BN1 Supressor, Transient Control-6 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 183 Terminal Block, Rail, End Bracket 834DH1 Terminal Block, Rail, 16MM, Green/Yellow W/GND 558AX2 Ejector, Relay 770BK2 Relay Socket, Din Rail, DPDT 690CA3 Relay, 6A, 24V, DPDT 690CA5 Relay, 6A, 110V, DPDT 804BC2 Supressosr Relay, Diode Control-7 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 184 Plate Nut Assembly 900AD60 Wire, 14 GA., Green, #8 Rings, 10I 462VC001 Harness, Selector, Standard, CAN-BUS 462VC002 Harness, Selector, Extended, CAN-BUS 850PE1 Tool, Alignment, Magnet 814CH1 Template, Floor Magnets (not shown) Control-8 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 185 Card, IOD 409AE7 Fuse, 125 V, 1A 409AE9 Fuse, 125 V, 2A 409CW6 Fuse, 125V, 6A, Slow 409CW5 Fuse, 250V, .5A, Slow 409CW3 Fuse, 250V, 3A, Slow 409CP3 Fuse, 250V, 3A, Fast Control-9 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 186 Card, LPID1, Position Indicator Display #1, 5x7 LED Matrix, LON 6300KW1 Card, LPID4, Position Indicator Display #4, 16 Segment LED, LON 6300KX1 Card, LPID5, Position Indicator Display #5, 5x7 LED Matrix, LON Control-10 E2010 THYSSENKRUPP ELEVATOR Printed in USA February, 2010...
  • Page 188 All illustrations and specifications are based on information in effect at the time of publication approval. ThyssenKrupp Elevator reserves the right to change specifications or design and to discontinue items without prior notice or obligation. ThyssenKrupp Elevator P.O. Box 2177...

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