Genie Z-45 XC Operating Manual
  1. Manuals
  2. Brands
  3. Genie Manuals
  4. Boom Lifts
  5. Z-45 XC
  6. Operating manual

Genie Z-45 XC Operating Manual

Hide thumbs Also See for Z-45 XC:
Table of Contents

Advertisement

Quick Links

Operator's Manual
Z-45 XC
CE
with
Maintenance
Information
Original Instructions
First Edition
First Printing
Part No. 1268193GT

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Z-45 XC and is the answer not in the manual?

Questions and answers

Related Manuals for Genie Z-45 XC

Summary of Contents for Genie Z-45 XC

  • Page 1 Operator's Manual Z-45 XC with Maintenance Information Original Instructions First Edition First Printing Part No. 1268193GT...

  • Page 2: Table Of Contents

    Maintenance ............53 Specifications ............57 Copyright © 2017 Terex Corporation First Edition: First Printing, January 2017 Genie and "Z" are registered trademarks of Terex South Dakota, Inc. in the U.S.A. and many other countries. Complies with EC Directive 2006/42/EC...

  • Page 3: Introduction

    This book is an operation and daily maintenance manual for the user or operator of a Genie Bulletin Distribution and machine. Compliance...
  • Page 4 First Edition • First Printing Introduction Contacting the Manufacturer At times it may be necessary to contact Genie. When you do, be ready to supply the model number and serial number of your machine, along with your name and contact information. At...
  • Page 5  You read, understand and obey employer’s safety rules and worksite regulations.  You read, understand and obey all applicable governmental regulations.  You are properly trained to safely operate the machine. Part No. 1268193GT Z-45 XC...
  • Page 6 Indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates a property damage message. Z-45 XC Part No. 1268193GT...

  • Page 7: Symbol And Hazard Pictorials Definitions

    Electrocution hazard Maintain required Tip-over hazard Tip-over hazard Tip-over hazard clearance Electrocution hazard Avoid contact Disconnect battery Wind speed Machine not level Manual force No smoking. Explosion hazard Burn hazard Explosion hazard No flame. Stop engine. Part No. 1268193GT Z-45 XC...
  • Page 8 Recovery procedure if tilt alarm sounds while elevated. Platform uphill: Platform downhill: Access by trained and authorized 1 Lower primary. 1 Retract primary. personnel only 2 Lower secondary. 2 Lower secondary. 3 Retract primary. 3 Lower primary. Z-45 XC Part No. 1268193GT...

  • Page 9: General Safety

    First Edition • First Printing Operator's Manual General Safety General Safety Part No. 1268193GT Z-45 XC...
  • Page 10 Operator's Manual First Edition • First Printing General Safety Z-45 XC Part No. 1268193GT...
  • Page 11 First Edition • First Printing Operator's Manual General Safety Part No. 1268193GT Z-45 XC...

  • Page 12: Personal Safety

    Operators must comply with employer, job site and governmental rules regarding the use of personal protective equipment. All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the PFPE manufacturer’s instructions. Z-45 XC Part No. 1268193GT...

  • Page 13: Work Area Safety

    Do not operate the machine during lightning or decals with the options and accessories. storms. If using accessories, read, understand and obey Do not use the machine as a ground for welding. the decals, instructions and manuals with the accessory. Part No. 1268193GT Z-45 XC...
  • Page 14 Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will decrease machine stability. Z-45 XC Part No. 1268193GT...
  • Page 15 Do not push off or pull platform or the load. toward any object outside of the platform. Maximum allowable manual force – CE 400 N Part No. 1268193GT Z-45 XC...
  • Page 16 Do not use the machine on a moving or mobile surface or vehicle. Be sure all tires are in good condition, air-filled tires are properly inflated and lug nuts are properly tightened. Z-45 XC Part No. 1268193GT...
  • Page 17 Lower the platform entry mid-rail or close the entry governmental rules regarding use of personal gate before operating. protective equipment. Do not enter or exit the platform unless the machine is in the stowed position and the platform is at ground level. Part No. 1268193GT Z-45 XC...
  • Page 18 No stunt driving or horseplay while operating a in hazardous locations or locations where machine. potentially flammable or explosive gases or particles may be present. Do not spray ether into engines equipped with glow plugs. Z-45 XC Part No. 1268193GT...
  • Page 19 Be sure all maintenance has been performed as Avoid spilling or contacting specified in this manual and the appropriate Genie battery acid. Neutralize service manual. battery acid spills with Be sure all decals are in place and legible.
  • Page 20 Maximum panel area: 3 m Do not cause a horizontal force or side load to machine by raising or lowering a fixed or overhanging load. Electrocution Hazard: Keep pipes away from all energized electrical conductors. Z-45 XC Part No. 1268193GT...
  • Page 21 Retract and lower the boom to the stowed position. Rotate the turntable so that the boom is between the non-steer wheels. Turn the key switch to the off position and remove the key to secure from unauthorized use. Part No. 1268193GT Z-45 XC...

  • Page 22: Legend

    First Edition • First Printing Legend Legend Platform controls Foot switch Primary boom Manual storage container 10 Secondary boom Sliding mid-rail 11 Ground controls Lanyard anchorage points 12 Steer tire Swing gate 13 Non-steer tire Jib boom Platform Z-45 XC Part No. 1268193GT...

  • Page 23: Controls

    First Edition • First Printing Operator's Manual Controls Controls Ground Control Panel Part No. 1268193GT Z-45 XC...
  • Page 24 Not used function. Primary boom up/down switch Move the primary boom up/down switch up and the boom will raise. Move the primary boom up/down switch down and the boom will lower. Z-45 XC Part No. 1268193GT...
  • Page 25 Light flashing indicates the platform is overloaded. The engine will stop and no functions will operate. Remove weight until the light goes off and then restart the engine. 20 15A breaker for control electrical circuits Part No. 1268193GT Z-45 XC...
  • Page 26 Operator's Manual First Edition • First Printing Controls Platform Control Panel Z-45 XC Part No. 1268193GT...
  • Page 27 First Edition • First Printing Operator's Manual Controls Part No. 1268193GT Z-45 XC...
  • Page 28 11 Aircraft protection override switch (if equipped) Move and hold the aircraft protection override switch to operate the machine when the platform bumper is against an object. Z-45 XC Part No. 1268193GT...
  • Page 29 Press the right side of the thumb rocker Light on indicates that the engine has shut and the machine will steer to the right. down. Contact service personnel. Part No. 1268193GT Z-45 XC...
  • Page 30 Move the control handle to the right and the turntable will rotate to the right. Move the control handle to the left and the turntable will rotate to the left. Z-45 XC Part No. 1268193GT...

  • Page 31: Inspections

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer’s specifications and the requirements listed in the responsibilities manual. Part No. 1268193GT Z-45 XC...
  • Page 32  Hydraulic hoses, fittings, cylinders and manifolds  Fuel and hydraulic tanks  Drive and turntable motors and drive hubs  Wear pads  Tires and wheels  Engine and related components  Limit switches and horn Z-45 XC Part No. 1268193GT...
  • Page 33 3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. Part No. 1268193GT Z-45 XC...
  • Page 34 Result: The engine will shut off after 2 to 3 seconds. Pull out the red Emergency Stop button to the on position and restart the engine. Z-45 XC Part No. 1268193GT...
  • Page 35 22 Do not press down the foot switch and restart the engine. Result: The engine should start. 23 Do not press down the foot switch and test each machine function. Result: No functions should operate. Part No. 1268193GT Z-45 XC...
  • Page 36 OR slowly move the control handle in the direction indicated by the yellow triangle. Result: The steer wheels should turn in the direction that the yellow triangles point on the drive chassis. Z-45 XC Part No. 1268193GT...
  • Page 37 45 Retract the boom to the stowed position. If the drive speed with the primary boom raised, the secondary boom raised or the primary boom extended exceeds 30 cm/s, immediately tag and remove the machine from service. Part No. 1268193GT Z-45 XC...
  • Page 38 53 Retract the primary boom to the stowed Result: The machine should stop once the position or drive in the opposite direction. machine reaches 2.5° of chassis tilt and the Result: The machine should drive. alarm should sound at the platform controls. Z-45 XC Part No. 1268193GT...
  • Page 39 2.5° of chassis tilt and the alarm should sound at the platform controls. 70 Lower the secondary boom to the stowed position or drive in the opposite direction. Result: The machine should drive. Part No. 1268193GT Z-45 XC...
  • Page 40 Result: No boom and steer functions should operate. 80 Move and hold the aircraft protection override switch. 81 Activate each function control handle or toggle switch. Result: All boom and steer functions should operate. Z-45 XC Part No. 1268193GT...
  • Page 41 It is the operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 1268193GT Z-45 XC...
  • Page 42 62948 Cosmetic – IC Power 4 x 4 1272738 Label – Slope Rating 72086 Label – Lifting Point 1274536 Platform Control Panel, Z-45 XC 82240 Label – 105 dB 1278357 Label – Load Sense Calibration 82481 Label – Battery/Charger Safety Shading indicates decal is hidden from view, i.e.
  • Page 43 First Edition • First Printing Operator's Manual Inspections Part No. 1268193GT Z-45 XC...

  • Page 44: Operating Instructions

    That means 4 Inspect the workplace. every new operator should perform a pre-operation inspection, function tests, and a workplace 5 Only use the machine as it was inspection before using the machine. intended. Z-45 XC Part No. 1268193GT...
  • Page 45 Note: If the security tie is broken or missing, In extreme cold conditions, -18°C and below, consult the appropriate Genie Service Manual. machines should be equipped with optional cold start kits. Attempting to start the engine when Simultaneously hold the temperatures are below -18°C may require the use...
  • Page 46 Start the engine. Do not press down the foot platform controls and the drive chassis to identify switch when starting the engine. the direction the machine will travel. Machine travel speed is restricted when the boom is raised. Z-45 XC Part No. 1268193GT...
  • Page 47 0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3% grade If the slope exceeds the maximum uphill, downhill or side slope rating, then the machine must be winched or transported up or down the slope. See Transport and Lifting section. Part No. 1268193GT Z-45 XC...
  • Page 48  Machine on incline symbol: Low range down, the generator will turn off and the machine operation for inclines functions will operate.  Machine on level surface symbol: High range operation for maximum drive speed Z-45 XC Part No. 1268193GT...
  • Page 49 Lower the primary boom. Lower the secondary boom. Retract the primary boom. If the tilt alarm sounds with the platform downhill: Retract the primary boom. Lower the secondary boom. Lower the primary boom. Part No. 1268193GT Z-45 XC...
  • Page 50 273 kg, the unrestricted range of motion light is on. Restricted Range of Motion: When the platform load is 274-427 kg, the restricted range of motion light is on and the boom function is limited. Z-45 XC Part No. 1268193GT...
  • Page 51 Start the engine. Press down the foot switch. Move and hold the aircraft protection override switch. Move the appropriate function control handle or toggle switch to move the machine away from aircraft components. Part No. 1268193GT Z-45 XC...

  • Page 52: Transport And Lifting Instructions

    See the serial label for the the brakes. machine weight. See the inspections section for the serial label location. Note: Towing the Genie Z-45 XC is not recommended. If the machine must be towed, do not exceed 3.2 km/h. Z-45 XC...
  • Page 53 First Edition • First Printing Operator's Manual Transport and Lifting Instructions Securing the Platform - Z-45 XC Securing to Truck or Trailer for Transit Make sure the jib and platform are in the stowed position. Always use the turntable rotation lock pin each Secure the platform with a nylon strap placed over time the machine is transported.
  • Page 54 Center of gravity X Axis Y Axis  Be sure the crane capacity, loading surfaces Z-45 XC 118 cm 113 cm and straps or lines are sufficient to withstand the machine weight. See the serial label for the machine weight.

  • Page 55: Maintenance

     Dispose of material in accordance with governmental regulations.  Use only Genie approved replacement parts. Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions. When one or more of the symbols appear at the beginning of a maintenance procedure, it conveys the meaning below.
  • Page 56 Result: The hydraulic oil level should be within the top 5 cm of the sight gauge. Add oil as needed. Do not overfill. Hydraulic oil specifications Hydraulic oil type Chevron Rando HD equivalent Z-45 XC Part No. 1268193GT...
  • Page 57 Result: The fluid level should be at the FULL Note: Adding terminal protectors and a corrosion mark on the tank or visible in the sight gauge. preventative sealant will help eliminate the corrosion on the battery terminals and cables. Part No. 1268193GT Z-45 XC...
  • Page 58 Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service. Z-45 XC Part No. 1268193GT...

  • Page 59: Specifications

    Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.
  • Page 60 Operator's Manual First Edition • First Printing Specifications Z-45 XC Range of Motion Chart Z-45 XC Range of Motion Chart with Aircraft Protection Z-45 XC Part No. 1268193GT Operator's Manual First Edition • First Printing Z-45 XC Part No. 1268193GT...

Table of Contents