Grizzly G0860 Owner's Manual
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Grizzly G0860 Owner's Manual

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MODEL G0860/G0861/G0862
CYCLONE DUST COLLECTORS
OWNER'S MANUAL
(For models manufactured since 10/18)
G0860
G0861
G0862
COPYRIGHT © DECEMBER, 2018 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#19907KB PRINTED IN TAIWAN
V1.12.18

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Summary of Contents for Grizzly G0860

  • Page 1 (For models manufactured since 10/18) G0860 G0861 G0862 COPYRIGHT © DECEMBER, 2018 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #19907KB PRINTED IN TAIWAN V1.12.18...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Additional Safety for Dust Collectors ... 11 SECTION 8: SERVICE ........42 SECTION 2: POWER SUPPLY ...... 12 Troubleshooting ........... 42 G0860 110V Power Supply ......12 Removing/Replacing Canister Filter & Bag . 44 G0861/G0862 220V Power Supply....14 Emptying/Replacing Collection Drum Bag ... 45 SECTION 3: SETUP ........

  • Page 4: Introduction

    1-Micron Canister Filter • 20-Gallon Collection Drum G0862 • 3 HP 220V Single-Phase Motor • 8" Dust Port with 3 x 4" Adapter • 1941 CFM @ 2.9" SP • 1-Micron Canister Filter • 35-Gallon Collection Drum Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 5: Identification

    If normal safety pre- sonal injury, damage to equipment, or poor cautions are overlooked or ignored, serious work results. personal injury may occur. To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 6: Controls & Components

    D. Inlet Adapter: Allows connection of two 4" ducts (Model G0860) or three 4" ducts (Models G0861 & G0862) to main dust port inlet. E. Collection Drum Lock Handle: Secures...

  • Page 7: Machine Data Sheet

    Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0860 1‐1/2 HP PORTABLE CYCLONE DUST G0860/G0861/G0862 DUST COLLECTORS COLLECTOR Model Number Product Dimensions: G0860 G0861 G0862 Weight................................
  • Page 8 Powder Coated Manufacturer Specifications Country of Origin Taiwan Warranty 1 Year Approx. Assembly & Setup Time 1 Hour Serial Number Location ID Label on Impeller Housing Sound Rating 78 dB 79 dB ISO 9001 Factory Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 9: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0860/G0861/G0862 (Mfd. Since 10/18)
  • Page 10 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. -10- Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 11: Additional Safety For Dust Collectors

    DO NOT place dust collector where it can what type of wood dust you will be exposed to in be exposed to rain or moisture, which creates a case of an allergic reaction. shock hazard and will reduce life of machine. -11- Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 12: Section 2: Power Supply

    For your own safety and protection of G0860 Full-Load Current Rating ..15 Amps property, consult an electrician if you are The full-load current is not the maximum amount unsure about wiring practices or electrical of amps that the machine will draw.
  • Page 13 Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -13- Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 14: G0861/G0862 220V Power Supply

    To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. -14- Model G0860/G0861/G0862 (Mfd. Since 10/18)
  • Page 15 -15- Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 16: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 17: Inventory

    Support Legs ..........2 W. Lock Handle Guides ........2 X. Dust Collection Drum ......... 1 Canister Filter ..........1 Z. Vacuum Ring ..........1 AA. Filter Cleaning Handle ........ 1 Figure 5. Boxed parts inventory. -17- Model G0860/G0861/G0862 (Mfd. Since 10/18)
  • Page 18 AK. Fender Washers ⁄ " ........ 16 AL. Flat Washers ⁄ " ........4 AM. Lock Nuts M4-.7 ......... 8 AN. Hex Nuts 10-24 ........... 2 AO. Acorn Nuts ⁄ "-20 ........2 Figure 6. Hardware/fasteners. -18- Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 19: Hardware Recognition Chart

    Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -19- Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 20: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. 31" 27½" G0860 G0862 G0861 44" 54" Figure 7. Minimum working clearances. -20- Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 21: Assembly

    The machine must be fully assembled before it can be operated. Before beginning the assembly Note: For Models G0860 and G0861, install process, refer to Needed for Setup and gather support leg with FIX SWITCH HERE sticker all listed items. To ensure the assembly process on left side of base.
  • Page 22 "-18 x ⁄ " flange bolts. Note: For G0860 and G0861, align dust port With help of two assistants, lift impeller hous- ing and set it on support legs and lock handle on right. For G0862, align dust port on left.
  • Page 23 18 flange nuts (see Figure 17). Spring Cyclone Bracket Funnel Collection Drum Lid Mounting Bracket Flexible Hose Figure 19. Inserting vacuum ring into collection Attach Ground drum. Wire Here Figure 17. Collection drum lid and related components installed. -23- Model G0860/G0861/G0862 (Mfd. Since 10/18)
  • Page 24 22. Move collection drum under lid, connect latches to lid hooks, then secure latches. 23. Press drum lock handle down to lift collection drum off floor. Figure 23. Canister filter attached to impeller housing. -24- Model G0860/G0861/G0862 (Mfd. Since 10/18)
  • Page 25 "-18 x ⁄ " flange bolts (see Figure 25). Canister Filter Filter Paddle Cover Bag Clamp Filter Bag Filter Handle Spindle Figure 27. Filter bag attached to canister filter. Figure 25. Installing filter paddle cover. -25- Model G0860/G0861/G0862 (Mfd. Since 10/18)
  • Page 26 Figure 28. Magnetic switch cover. 31. Install magnetic switch over FIX SWITCH HERE label (left support arm for Models Support Arm Motor G0860 and G0861, right support arm for Opening Cord Model G0862), then secure with (2) 10-24 x ⁄...

  • Page 27: Test Run

    4" lids. Press Emergency Stop button in. Connect machine to power. -27- Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 28: Section 4: Designing The System

    This topic will be dust from up to two machines (Model G0860) or discussed later in this section. Another problem up to three machines (Models G0861 and G0862) with using plastic is that it is less efficient per foot simultaneously.
  • Page 29 However, the cost of specifically components on the ends with sheet metal screws. designed flexible duct can vary greatly. Grizzly Another disadvantage is the rough internal seams offers polyethylene hose, which is well suited for...

  • Page 30: System Design

    Line Duct Our Workshop Planner will allow you to quickly and easily design and print a basic shop layout. Don't worry, non-Grizzly brand machines can be Figure 37. Efficient duct layout. substituted with Grizzly machines for layout pur- poses. Note: After you're finished, make sure to save your layout for later modification.
  • Page 31 6" 7" 1200 8" 1600 Shaper Table Saw Planer 9" 2000 Figure 41. CFM requirements labeled for each machine. 10" 2500 Figure 39. Approximate required air flow for machines, based on dust port size. -31- Model G0860/G0861/G0862 (Mfd. Since 10/18)
  • Page 32 Experiment with different combinations of blast gates open/closed to find the best results for your system. Write your determined branch line sizes on your drawing, as shown in the following figure. -32- Model G0860/G0861/G0862 (Mfd. Since 10/18)
  • Page 33 List each type of elbow or branch and multiply the quantity (if more than one) by the static pressure loss given in the previous table. -33- Model G0860/G0861/G0862 (Mfd. Since 10/18)
  • Page 34 STATIC PRESSURE (Inch/H2O) Elbows/Branches Figure 49. CFM for static pressure loss of line 6" 45˚ Y-Branch ........ 0.329 2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS 4" 45˚ Elbow ........0.225 connected to a dust collector & router. Max CFM Max SP...
  • Page 35 Test pipe length is a minimum of 10x duct from the air inlet. Test pipe length is a minimum of 10x duct diameter. diameter. Figure 50. G0860 performance curve table and Figure 52. G0862 performance curve table and data. data.

  • Page 36: System Grounding

    Always guard against stat- ic electrical build up by External grounding all dust collec- Ground Wire tion lines. Internal Ground Wire Ground Screw Flex-Hose Figure 55. Flex-hose grounded to machine. -36- Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 37: Section 5: Operations

    Regardless of the content in this sec- and forth to knock caked-on dust into the plastic tion, Grizzly Industrial will not be held liable collection bag. for accidents caused by lack of training.

  • Page 38: Using Controls

    Motor To install collection drum on machine: With collection drum centered under lid, press lock handle down to secure collection drum to machine. Secure latches to ensure vacuum seal. Figure 58. Remote control functions. -38- Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 39: Section 6: Accessories

    Uses RH fittings. Available in additional To reduce this risk, only install accessories diameters and lengths. recommended for this machine by Grizzly. NOTICE Refer to our website or latest catalog for additional recommended accessories.
  • Page 40 (1) end cap, (3) adjustable nipples, (1) 60 degree elbow and (1) 90 degree elbow. 6" diameter. D4256 W1053 W1007 W1317 W1017 Figure 67. Dust-collection accessories. Figure 65. H5297 Industrial Dust Collection Kit. www.grizzly.com 1-800-523-4777 order online at or call -40- Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 41: Section 7: Maintenance

    IMPORTANT: DO NOT use compressed air to clean or dry the filter, as this can spread fine dust into the air and damage filter fibers. Allow filter to air dry only. DO NOT use heat. -41- Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 42: Section 8: Service

    5. Impeller damanged or unbalanced. 5. Replace. 6. Motor bearings at fault. 6. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 7. Motor shaft bent. 7. Test with dial indicator. Replace motor if damaged. -42- Model G0860/G0861/G0862 (Mfd. Since 10/18)
  • Page 43 3. Remote control battery is weak or dead. 3. Replace battery. 4. A wall or barrier disrupts the radio 4. Move machine away from barrier; use remote within frequency, or controller is too far away. 75' of machine. -43- Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 44: Removing/Replacing Canister Filter & Bag

    Cover Wrench or Socket, 10mm ........1 Hex Wrench, 5mm ..........1 Shop Vac ............1 Canister Filter T30314 (Models G0860, G0861) 1 Spindle Canister Filter T30315 (Model G0862) ....1 Filter Bag T27900 ..........1 To remove and replace filter bag and canister filter: Figure 70.

  • Page 45: Emptying/Replacing Collection Drum Bag

    (6) ⁄ "-18 x ⁄ " Drum Bag T27974 (Models G0860, G0861) ..1 flange bolts securing canister filter assembly Drum Bag T28454 (Model G0862) ....1 to impeller housing (see Figure 72). To remove and replace collection drum bag:...

  • Page 46: Section 9: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -46- Model G0860/G0861/G0862 (Mfd. Since 10/18)

  • Page 47: Electrical Components

    Electrical Components Start Capacitor Capacitor Circuit Breaker ON Button Figure 74. Junction box components (G0860 shown). Emergency Stop Button Circuit Breaker Figure 77. Magnetic switch. Emergency Stop Switch Contact Block Figure 75. Circuit breaker. Figure 78. Emergency-stop switch and contact block.

  • Page 48: G0860 Wiring Diagram

    G0860 Wiring Diagram G0860 MOTOR 1.5 HP 110V 110 VAC Circuit Breaker Neutral Zing Ear ZE700-25 Start Capacitor Capacitor 50 uF-U 300MFD 250VAC 125VAC Ground 5-15 Plug Ground MAGNETIC SWITCH MAGNETIC SWITCH COVER NHD MS1-12D 110V WARNING! SHOCK HAZARD! 13NO...

  • Page 49: G0861/G0862 Wiring Diagram

    (220V G0861 G0862) The motor wiring shown here is current at the time of printing, but it match your machine. Always use the wiring diagram inside the motor junction box. READ ELECTRICAL SAFETY -49- Model G0860/G0861/G0862 (Mfd. Since 10/18) ON PAGE 46!

  • Page 50: Section 10: Parts

    49-8 49-3 49-1 49-2 G0862 G0860 49-4 49-6 G0861 49-7 49-5 G0860 G0860 G0862 G0861 G0861 G0862 24 26 65 64 BUY PARTS ONLINE AT GRIZZLY.COM! -50- Model G0860/G0861/G0862 (Mfd. Since 10/18) Scan QR code to visit our Parts Store.
  • Page 51 PADDLE SPINDLE BRACKET P0860087 EXT TOOTH WASHER #10 P0860043 FLAT WASHER 1/4 P0860089 FOAM GASKET SEAL P0860044 PHLP HD SCR M6-1 X 10 BUY PARTS ONLINE AT GRIZZLY.COM! -51- Model G0860/G0861/G0862 (Mfd. Since 10/18) Scan QR code to visit our Parts Store.
  • Page 52 PADDLE SPINDLE BRACKET P0861087 EXT TOOTH WASHER #10 P0861043 FLAT WASHER 1/4 P0861089 FOAM GASKET SEAL P0861044 PHLP HD SCR M6-1 X 10 BUY PARTS ONLINE AT GRIZZLY.COM! -52- Model G0860/G0861/G0862 (Mfd. Since 10/18) Scan QR code to visit our Parts Store.
  • Page 53 P0862043 FLAT WASHER 1/4 P0862088 HEX BOLT 3/8-16 X 1/2 P0862044 PHLP HD SCR M6-1 X 10 P0862089 FOAM GASKET SEAL BUY PARTS ONLINE AT GRIZZLY.COM! -53- Model G0860/G0861/G0862 (Mfd. Since 10/18) Scan QR code to visit our Parts Store.

  • Page 54: G0860/G0861 Labels & Cosmetics

    MODEL NO. LABEL (G0860) P0860108 TOUCH-UP PAINT, GRIZZLY GREEN P0861103 MODEL NO. LABEL (G0861) P0860109 GRIZZLY NAMEPLATE-SMALL P0860104 READ MANUAL LABEL BUY PARTS ONLINE AT GRIZZLY.COM! -54- Model G0860/G0861/G0862 (Mfd. Since 10/18) Scan QR code to visit our Parts Store.

  • Page 55: G0862 Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original loca- tion before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -55- Model G0860/G0861/G0862 (Mfd.
  • Page 57 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 58 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 59: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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G0862G0861

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