Canon Paper Folding Unit-J1 Service Manual
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Canon Paper Folding Unit-J1 Service Manual

Revision 3.0
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Revision 3.0
Paper Folding Unit-J1
Service Manual

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Summary of Contents for Canon Paper Folding Unit-J1

  • Page 1 Revision 3.0 Paper Folding Unit-J1 Service Manual...
  • Page 2 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 3 Introduction Symbols Explanation Symbols Explanation Disconnect the connector. Connect the power cable. Connect the connector. Disconnect the power cable. Remove the cable/wire from the Turn on the power. cable guide or wire saddle. Install the cable/wire to the cable Turn off the power. guide or wire saddle.

  • Page 4: Table Of Contents

    Contents Contents Safety Precautions....................1 Points to Note About Turning Off the Main Power Switch..............2 Notes Before Servicing........................2 Points to Note at Cleaning........................2 Notes On Assembly/Disassembly....................... 2 1. Product Overview.....................3 Outline..............................4 Features...............................4 Specifications............................5 Specifications............................5 Others..............................5 Fold Accuracy............................5 Names of Parts............................9 External View............................9 Cross Section View..........................
  • Page 5 Contents Open the Front cover...........................64 Open the Feed Guide.......................... 65 Removing the Front Cover........................65 Removing the Front Lower Cover......................66 Removing the Rear Inner Cover......................66 Removing the Front Inner Cover......................68 Removing the Right Inner Cover......................70 Main Units............................71 Drawing out the Folding Unit........................
  • Page 6 Contents Symbols in the Illustration........................108 Checking before Installation......................109 Checking the Installation Space......................109 Check Items when turning OFF the Main Power.................. 109 Points to Note before Installation......................109 Installation Order of Options.......................109 Product Name...........................113 Unpacking............................114 Unpacking Procedure........................114 Checking the Contents........................

  • Page 7: Safety Precautions

    Safety Precautions Points to Note About Turning Off the Main Power Switch......2 Notes Before Servicing......2 Points to Note at Cleaning....2 Notes On Assembly/Disassembly..2...

  • Page 8: Points To Note About Turning Off The Main Power Switch

    Safety Precautions Points to Note About Turning Off the Main Power Switch This equipment does not have a main power switch, but it has only a leakage breaker. The power supply of this equipment operates in synchronization with ON/OFF of the power supply of the finisher. The leakage breaker detects overcurrent and power leakage.

  • Page 9: Product Overview

    Product Overview Outline...........4 Specifications........5 Names of Parts........9...

  • Page 10: Outline

    1. Product Overview Outline Features • Five kinds of the paper folding processing are possible. Fold types: Z-fold, C-fold, outer three-fold, four-fold, two-fold...

  • Page 11: Specifications

    1. Product Overview Specifications Specifications Item Specification Remarks Folding method Roller pressure contact method (demand process- ing while feeding paper) Folding mode Z-fold , C-fold, Outer three-fold, Four-fold, Two-fold • Z-fold, two-fold: Feeding to the finisher • C-fold, outer three-fold, four-fold: Delivering to the folding delivery tray Paper types Fold section:Thin paper, plain paper, recycled pa-...
  • Page 12 1. Product Overview Standard Z1 Dimensions Z2 Dimensions 102.0 - 106.0mm 104.0 - 108.0mm 71.3 - 75.2mm 73.3 - 77.2mm 11x17 105.0 - 109.0mm 107.0 - 111.0mm 86.0 - 90.0mm 88.0 - 92.0mm LTR-R 66.8 - 70.7mm 68.8 - 72.7mm Two-fold Standard T2 Dimensions...
  • Page 13 1. Product Overview Standard F2 Dimensions 73.8 - 77.7mm LTR-R 69.3 - 73.2mm 88.5 - 92.5mm C-fold Standard C3 Dimensions 98.5 - 102.5mm LTR-R 92.6 - 96.5mm Outer three-fold Standard O3 Dimensions 98.5 - 102.5mm LTR-R 92.6 - 96.5mm Item Accuracy of A zone (15-27.5 deg C, 25-75%RH) Remarks Z1 fold...
  • Page 14 1. Product Overview Item Accuracy of A zone (15-27.5 deg C, 25-75%RH) Remarks F4 fold height Within 30mm Reference value C1 fold 2.5±2.0mm C2 fold 2.0±2.0mm C3 overall length Line length/3+1.5 ±2.0mm C4, C5 oblique fold Within ±1.5mm C6 fold stacking capacity Max 40 sheets Equivalent of 80g/m2 paper.

  • Page 15: Names Of Parts

    1. Product Overview Names of Parts External View ■ Front Upper cover Front cover Folding Unit Folding delivery tray ■ Rear Rear Upper cover Rear cover Leakage breaker...
  • Page 16 1. Product Overview ■ Internal Inlet feed guide Feed guide Right folding feed guide Left folding feed guide (left)

  • Page 17: Cross Section View

    1. Product Overview Cross Section View [21] [20] [19] [18] [17] [16] [15] [10] [14] [11] [13] [12] Folding/straight flapper [12] Folding tay flapper Inlet roller [13] Delivery feed roller 4 Feed roller 1 [14] Folding roller 2 Feed roller 2 [15] Registration roller Leading edge stopper...

  • Page 18: Technical Explanation

    Technical Explanation Basic Configuration......13 Controls..........25 Upgrading..........55...

  • Page 19: Basic Configuration

    2. Technical Explanation Basic Configuration Functional Configuration This equipment is organized into two major blocks: folding feed unit and folding tray delivery unit. Folding feed unit Folding tray delivery unit Electric Circuit Overview The operation sequence of this equipment is controlled by the folder controller PCB. The folder controller PCB has a CPU.

  • Page 20: Component Configuration

    2. Technical Explanation Component Configuration ■ Roller Layout [21] [20] [19] [18] [17] [16] [15] [10] [14] [11] [13] [12] Folding/straight flapper [12] Folding tay flapper Inlet roller [13] Delivery feed roller 4 Feed roller 1 [14] Folding roller 2 Feed roller 2 [15] Registration roller...
  • Page 21 2. Technical Explanation Inlet sensor Delivery sensor 2 Delivery sensor 1 Folding tray paper sensor Slowdown timing sensor Release timing sensor Folding position sensor Upper stopper paper sensor...

  • Page 22: Drive Configuration

    2. Technical Explanation Drive Configuration SOL2 SOL3 SOL4 Inlet motor 1 Outlet motor 1 Folding tray motor Folding position adjustment motor Upper stopper motor Folding position adjustment feed clutch C-fold stopper motor Folding position adjustment back clutch Leading edge pushing guide motor SOL2 Through/Fold Branch Solenoid Folding feed motor...
  • Page 23 2. Technical Explanation 2. Paper feeding operation Feeds the paper by a specified time after the paper has passed through the folding position sensor (S32). Folding position sensor 3. Folding operation Gives the paper a first fold by the folding roller 1 and folding roller 2. Folding roller 1 Folding roller 2 Gives the paper a second fold by the folding roller 2 and folding roller 3 as the paper bumps against the leading edge stopper.
  • Page 24 2. Technical Explanation 4. Delivery operation Feeds the paper to the finisher through the delivery path. ■ Outer three-fold operation The outer three-fold operation is carried out in the following order of steps: 1. Registration correction 2. Paper feeding operation 3.
  • Page 25 2. Technical Explanation 3. Folding operation Gives the paper a first fold by the folding roller 1 and folding roller 2. Folding roller 1 Folding roller 2 Gives the paper a second fold by the folding roller 2 and folding roller 3 as the paper bumps against the leading edge stopper. Leading edge stopper Folding roller 3 Folding roller 2...
  • Page 26 2. Technical Explanation 2. Paper feeding operation Feeds the paper by a specified time after the paper has passed through the folding position sensor (S32). Folding position sensor 3. Folding operation Gives the paper a first fold by the folding roller 1 and folding roller 2 as the paper bumps against the trailing edge stopper. Trailing edge stopper Folding roller 1 Folding roller 2...
  • Page 27 2. Technical Explanation 4. Delivery operation Delivers the paper to the folding delivery tray. ■ Four-fold operation The four-fold operation is carried out in the following order of steps: 1. Registration correction 2. Paper feeding operation 3. Folding operation 4. Delivery operation [Operation] 1.
  • Page 28 2. Technical Explanation 3. Folding operation Gives the paper a first fold by the folding roller 1 and folding roller 2 as the paper bumps against the trailing edge stopper. Trailing edge stopper Folding roller 1 Folding roller 2 Gives the paper a second fold by the folding roller 2 and folding roller 3 with the leading edge pushing guide forcing the fold into the paper as the paper bumps against the leading edge stopper.
  • Page 29 2. Technical Explanation 2. Paper feeding operation Feeds the paper by a specified time after the paper has passed through the folding position sensor (S32). (Feeds the paper until the position on one-two of the paper length) Folding position sensor 3.
  • Page 30 2. Technical Explanation 4. Delivery operation Feeds the paper to the finisher through the delivery path.

  • Page 31: Controls

    2. Technical Explanation Controls Outline of operations ■ Major components at the folding operation Slowdown timing sensor (S30) Leading edge stopper Upper stopper paper sensor (S33) Trailing edge stopper Leading edge pushing guide Folding roller 1 Folding roller 3 Release timingsensor (S31) Registration roller Folding roller 2 Folding position...
  • Page 32 2. Technical Explanation [Folding position sensor (S32)] Determines the feeding length of paper as detecting the paper passed through the registration roller. [Slowdown timing sensor (S30)] Decelerates the feeding of paper when detecting the paper. ■ Fold Operation Sequence ● Z-fold operation sequence When a post handling specification signal “Z-fold Operation”...
  • Page 33 2. Technical Explanation 1. Registration correction • The inlet motor 1 (M5), and inlet motor 2 (M12), and outlet motor 2 (M13) drive at the same speed with the host machine. • The Through/Fold Branch Solenoid (SOL2) turns on. • The folding feed motor (M11) turns at a speed of 400 mm/s. •...
  • Page 34 2. Technical Explanation 2. Paper feeding operation • The folding position adjustment motor (M15) turns in the reverse direction at a speed of 400 mm/s. • The folding position sensor (S32) turns on to activate the Fold/Separation Solenoid (SOL3). • When the paper has been fed 15.4 mm since the folding position sensor (S32) turned on, the folding position adjustment motor (M15) stops.
  • Page 35 2. Technical Explanation 3. Folding operation • The folding position adjustment feed clutch (CL3) turns off and the folding position adjustment back clutch (CL4) turns • TheFold/Separation Solenoid (SOL3) turns off 150 ms after the Fold/Separation Solenoid (SOL3) turned on. •...
  • Page 36 2. Technical Explanation 4. Delivery operation • The delivery sensor 1 (S22) turns on to turn the outlet motor 1 (M14) at the folding speed (400 mm/s). • After the paper has been fed 150.8 mm since the delivery sensor 1 (S22) turned off, the outlet motor 1 (M14) and outlet motor 2 (M13) drive at the same speed with the host machine for feeding the paper to the finisher.
  • Page 37 2. Technical Explanation Outlet motor 1 Delivery sensor 2 Outlet motor 2 ● C-fold operation sequence When a post handling specification signal “C-fold Operation” is received during copying, C-fold operation starts. The C-fold operation sequence is as follows: 1. Registration correction 2.
  • Page 38 2. Technical Explanation 1. Registration correction • The inlet motor 1 (M5) and inlet motor 2 (M12) drive at the same speed with the host machine. • The Through/Fold Branch Solenoid (SOL2) turns on. • The folding feed motor (M11) turns at a speed of 400 mm/s. •...
  • Page 39 2. Technical Explanation 2. Paper feeding operat • The folding position adjustment motor (M15) turns in the reverse direction at a speed of 400 mm/s. • The folding position sensor (S32) turns on to activate the Fold/Separation Solenoid (SOL3). • When the paper has been fed 10.0 mm since its trailing edge passed through the released rollers (and 150 ms have passed after the Fold/Separation Solenoid (SOL3) turned on), the Fold/Separation Solenoid (SOL3) turns off.
  • Page 40 2. Technical Explanation 3. Folding operation • The folding position adjustment feed clutch (CL3) turns off, the folding position adjustment back clutch (CL4) turns on, and the C-fold stopper solenoid (SOL5) turns on. • The folding position adjustment motor (M15) turns in the normal direction at a speed of 400 mm/s. •...
  • Page 41 2. Technical Explanation SOL2 Through/Fold Branch Solenoid Leading edge pushing guide Inlet motor 1 Slowdown timing sensor Inlet motor 2 SOL3 Release timing sensor Fold/Separation Solenoid Folding position Folding position adjustment motor adjustment back clutch...
  • Page 42 2. Technical Explanation 4. Delivery operation • The delivery sensor 1 (S22) turns on to move the leading edge pushing guide to the standby position. • The folding tray flapper solenoid (SOL4) turns off 100 ms after the delivery sensor 1 (S22). •...
  • Page 43 2. Technical Explanation SOL3 Fold/Separation Solenoid Folding position adjustment motor ● Outer three-fold operation sequence When a post handling specification signal “Outer three-fold Operation” is received during copying, outer three-fold operation starts. The outer three-fold operation sequence is as follows: 1.
  • Page 44 2. Technical Explanation 1. Registration correction • The inlet motor 1 (M5) and inlet motor 2 (M12) drive at the same speed with the host machine. • TheThrough/Fold Branch Solenoid (SOL2) turns on. • The folding feed motor (M11) turns at a speed of 400 mm/s. •...
  • Page 45 2. Technical Explanation 2. Paper feeding operation • The folding position adjustment motor (M15) turns in the reverse direction at a speed of 400 mm/s. • The folding position sensor (S32) turns on to activate the Fold/Separation Solenoid (SOL3). • When paper has been fed 40.5 mm since the folding position sensor (S32) turned on, the folding position adjustment motor (M15) stops.
  • Page 46 2. Technical Explanation 3. Folding operation • The folding position adjustment feed clutch (CL3) turns off and the folding position adjustment back clutch (CL4) turns • The Fold/Separation Solenoid (SOL3) turns off 150 ms after it turned on. • The inlet motor 1 (M5) and inlet motor 2 (M12) start turning at a speed of 400 mm after elapsing by 150 ms since the Fold/Separation Solenoid (SOL3) turned off.
  • Page 47 2. Technical Explanation SOL4 Folding tray flapper solenoid Entrance motor 1 Entrance motor 2 Fold feed motor Inlet motor 2 Upper stopper motor Folding feed motor...
  • Page 48 2. Technical Explanation 4. Delivery operation • The delivery sensor 1 (S22) turns on to move the leading edge pushing guide to the standby position. • The folding tray flapper solenoid (SOL4) turns off 100 ms after the delivery sensor 1 (S22) turned off. •...
  • Page 49 2. Technical Explanation When a post handling specification signal “four-fold Operation” is received during copying, four-fold operation starts. The four- fold operation sequence is as follows: 1. Registration correction 2. Paper feeding operation 3. Folding operation 4. Delivery operation [Operation] 1.
  • Page 50 2. Technical Explanation 2. Paper feeding operation * For thin paper, the machine performs the following steps in advance: • Turns the folding position adjustment motor (M15) in the reverse direction at a speed 50 mm/s, and stops the folding position adjustment motor (M15) after feeding the paper by 5.0 mm.
  • Page 51 2. Technical Explanation 3. Folding operation • The folding position adjustment feed clutch (CL3) turns off, the folding position adjustment back clutch (CL4) turns on, and the C-fold stopper solenoid (SOL5) turns on. • For plain paper, the folding position adjustment motor (M15) turns in the normal direction at a speed of 400 ms. For thin paper, the folding position adjustment motor (M15) turns in the normal direction at a speed of 200 mm/s.
  • Page 52 2. Technical Explanation Leading edge SOL5 stopper C-fold stopper solenoid Upper stopper paper sensor Leading edge pushing guide Inlet motor 1 Slowdown timing sensor Inlet motor 2 SOL3 Release timing sensor Fold/Separation Solenoid Folding position Folding position adjustment motor adjustment back clutch SOL4 Folding tray flapper solenoid...
  • Page 53 2. Technical Explanation 4. Delivery operation • The delivery sensor 1 (S22) turns on to move the leading edge pushing guide to the standby position. • The folding tray flapper solenoid (SOL4) turns off 100 ms after the delivery sensor 1 (S22) turned off. •...
  • Page 54 2. Technical Explanation ● Two-fold operation sequence When a post handling specification signal “Two-fold Operation” is received during copying, two-fold operation starts. The two- fold operation sequence is as follows: 1. Registration correction 2. Paper feeding operation 3. Folding operation 4.
  • Page 55 2. Technical Explanation 2. Paper feeding operation For thin paper, the machine performs the following steps in advance: • Turns the folding position adjustment motor (M15) in the reverse direction at a speed 50 mm/s, and stops the folding position adjustment motor (M15) after feeding the paper by 5.0 mm. * The succeeding steps are the same for both plain paper and thin paper.
  • Page 56 2. Technical Explanation 3. Folding operation • The folding position adjustment feed clutch (CL3) turns off, the folding position adjustment back clutch (CL4) turns on, and the C-fold stopper solenoid (SOL5) turns on. • For plain paper, the folding position adjustment motor (M15) turns in the normal direction at a speed of 400 ms. For thin paper, the folding position adjustment motor (M15) turns in the normal direction at a speed of 200 mm/s.
  • Page 57 2. Technical Explanation Inlet motor 1 Inlet motor 2 Release timing sensor 4. Delivery operation • The delivery sensor 1 (S22) turns on to turn the outlet motor 1 (M14) at the folding speed (400 mm/s). • When the paper has been fed 150.8 mm (the trailing edge has passed through the motor drive area) since the delivery sensor 1 (S22) turned on, the drive speed of the outlet motor 1 (M14) and outlet motor 2 (M13) change to the same speed with the host machine.

  • Page 58: Detecting Jams

    2. Technical Explanation Detecting Jams ■ Overview To detect whether there is paper or not, or whether the paper can properly be fed or not, the followings are the detection sensor for paper. Inlet sensor Delivery sensor 2 Delivery sensor 1 Folding tray paper sensor Slowdown timing sensor Release timing sensor...
  • Page 59 2. Technical Explanation Jam type Senso Detection timing Inlet sensor Power-on jam * Paper is detected in the unit at power-on or start of initial operation. Delivery sensor 2 Power-on jam* Paper is detected in the unit at power-on or start of initial operation. Slowdown timing sensor Power-on jam* Paper is detected in the unit at power-on or start of initial operation.

  • Page 60: Power Supply

    2. Technical Explanation Power Supply ■ Overview The finisher AC power supplied to this equipment passes through the filter PCB, and the filtered AC power is converted to 24 VDC. The 24 VDC is supplied to the folder control PCB from which it is supplied to the load-related parts (motors, solenoids, fans, and clutches) as it is or converted to 5 VDC or 3.3 VDC by the DC-DC to be supplied to logic-related parts (sensors).

  • Page 61: Upgrading

    2. Technical Explanation Upgrading Upgrading When upgrading the firmware of the folder controller PCB, upgrade from the host machine. (Refer to the service manual for the host machine as to the detail.)

  • Page 62: Periodical Service

    Periodical Service List of Work for Scheduled Servicing ............57...

  • Page 63: List Of Work For Scheduled Servicing

    3. Periodical Service List of Work for Scheduled Servicing PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:Maintenance Category Part name Part number Interval Remarks Counte Refer- ence Feeding Unit Through-pass FL3-3406 CR/6,000,000 *Number of host DRBL-2>PF-ELM1 “Remov- feed inlet static sheets* machine paper...
  • Page 64 3. Periodical Service Category Part name Part number Interval Remarks Counte Refer- ence Folding Unit C-fold stopper sol- FK2-4587 CR/3,000,000 DRBL-2>PF-ST-SL “Remov- enoid (SOL5) sheets ing the C- fold Stop- per Sole- noid (SOL5)” on page Folding tray flap- FM3-2290 CR/3,000,000 DRBL-2>PF-TR-SL “Remov-...

  • Page 65: Disassembly/Assembly

    Disassembly/ Assembly List of Parts......... 60 External / Internal Covers....64 Main Units........... 71 Consumable Parts Requiring Periodic Replacement and Cleaning Points ............73 Motors..........80 PCBs........... 86 Others..........88...

  • Page 66: List Of Parts

    4. Disassembly/Assembly List of Parts List of Parts External / Internal Covers Name Reference [1] Front Cover “Removing the Front Cover” on page 65 [2] Front Lower Cover “Removing the Front Lower Cover” on page 66 [3] Rear Upper Cover “Removing the Rear Upper Cover”...

  • Page 67: Consumable Parts Requiring Periodic Replacement And Cleaning Points

    4. Disassembly/Assembly Consumable Parts Requiring Periodic Replacement and Cleaning Points Name Reference [1] Through-pass feed inlet static eliminator “Removing the Through-pass Inlet Antistatic Needle” on page 77 [2] Through-feed feed outlet static eliminator “Removing the Through-pass Outlet Antistatic Needle” on page 78 [3] Folding position adjustment feed clutch (CL3) “Removing the Folding Position Adjustment Feed Clutch (CL3)”...

  • Page 68: List Of Motors / Pcbs / Others

    4. Disassembly/Assembly List of Motors / PCBs / Others PCB1 SOL3 SOL2 PCB2 SOL5 PCB3 SOL4 Name Reference Inlet motor 1 Folding tray motor “Removing the Folding Tray Motor (M7)” on page 80 Upper stopper motor “Removing the Upper Stopper Motor (M8)” on page 80 C-fold stopper motor “Removing the C-fold Stopper Motor (M9)”...

  • Page 69: List Of Sensors

    4. Disassembly/Assembly Name Reference Breaker PCB1 Folder controller PCB “Removing the Folder Controller PCB” on page 86 PCB2 Power supply PCB PCB3 Filter PCB Delivery Feed Roller “Removing the Delivery Feed Roller” on page 88 List of Sensors S32 S31 Name S20 Inlet sensor S21 Delivery sensor 2...

  • Page 70: External / Internal Covers

    4. Disassembly/Assembly External / Internal Covers Removing the Rear Upper Cover ■ Procedure 1. Remove the rear upper cover. • 4 Screws Removing the Rear Cover ■ Preparation 1. Remove the rear upper cover.“Removing the Rear Upper Cover” on page 64 ■...

  • Page 71: Open The Feed Guide

    4. Disassembly/Assembly Open the Feed Guide ■ Preparation 1. Open the front cover.“Open the Front cover” on page 64 ■ Procedure 1. Holding the jam removal lever, open the feed guide Removing the Front Cover ■ Preparation 1. Open the front cover.“Open the Front cover”...

  • Page 72: Removing The Front Lower Cover

    4. Disassembly/Assembly Removing the Front Lower Cover ■ Preparation 1. Open the front cover.“Open the Front cover” on page 64 ■ Procedure 1. Draw out the folding unit and remove the front lower cover. • 2 Screws NOTE: When installing the front lower cover, engage two hooks of the front lower cover to the left and right protrusions of the folding unit. Removing the Rear Inner Cover ■...
  • Page 73 4. Disassembly/Assembly ■ Procedure 1. Remove the screws. • 2 Screws...

  • Page 74: Removing The Front Inner Cover

    4. Disassembly/Assembly 2. Push the folding unit about 20 cm forward, and then remove the rear inner cover with the cables held out of the way. NOTE: When installing the rear inner cover, insert two hooks [1] of the rear inner cover in the holes of the folding unit [2]. Removing the Front Inner Cover ■...
  • Page 75 4. Disassembly/Assembly ■ Procedure 1. Draw out the folding unit. 2. Lower the lock lever. • 1 Screw 3. Remove the front inner cover (small). • 2 Screws...

  • Page 76: Removing The Right Inner Cover

    4. Disassembly/Assembly 4. Remove the front inner cover. • 4 Screws Removing the Right Inner Cover ■ Preparation 1. Open the front cover. “Open the Front cover” on page 64 2. Open the feed guide. “Open the Feed Guide” on page 65 3.

  • Page 77: Main Units

    4. Disassembly/Assembly Main Units Drawing out the Folding Unit ■ Preparation 1. Open the front cover.“Open the Front cover” on page 64 2. Open the feed guide. “Open the Feed Guide” on page 65 ■ Procedure 1. Draw out the folding unit. Removing the Power Supply Unit Base ■...
  • Page 78 4. Disassembly/Assembly ■ Procedure 1. Release the harness from the wire saddles to remove the power supply unit base. • 5 Screws • 3 Connectors • 1 Grounding Wire...

  • Page 79: Consumable Parts Requiring Periodic Replacement And Cleaning Points

    4. Disassembly/Assembly Consumable Parts Requiring Periodic Replacement and Cleaning Points Removing the Folding Position Adjustment Feed Clutch (CL3) ■ Preparation 1. Open the front cover. “Open the Front cover” on page 64 2. Open the feed guide.“Open the Feed Guide” on page 65 3.

  • Page 80: Removing The Through/Fold Branch Solenoid(Sol2)

    4. Disassembly/Assembly ■ Procedure 1. Release the harness from the wire saddles to remove the folding position adjustment back clutch. • 1 Connector • 1 E-rings ■ Actions after Replacement the Parts 1. Clear parts counter. Service Mode > COPIER > COUNTER > DRBL-2 > PF-CL2 Removing the Through/Fold Branch Solenoid(SOL2) ■...

  • Page 81: Removing The Fold/Separation Solenoid (Sol3)

    4. Disassembly/Assembly 2. After drawing the mark lines around the fixed position of the solenoid, release the harness from the wire saddle to remove the Through/Fold Branch Solenoid. • 2 Screws • 1 Spring CAUTION: When reattaching the solenoid, match it tothe lines and fix it. ■...

  • Page 82: Removing The Folding Tray Flapper Solenoid (Sol4)

    4. Disassembly/Assembly 2. After drawing the mark lines around the fixed position of the solenoid, remove the Fold/Separation Solenoid. • 4 Screws CAUTION: When reattaching the solenoid, match it to the lines and fix it. ■ Actions after Replacement the Parts 1.

  • Page 83: Removing The C-Fold Stopper Solenoid (Sol5)

    4. Disassembly/Assembly ■ Actions after Replacement the Parts 1. Clear parts counter. Service Mode > COPIER > COUNTER > DRBL-2 > PF-TR-SL Removing the C-fold Stopper Solenoid (SOL5) ■ Preparation 1. Open the front cover.“Open the Front cover” on page 64 2.

  • Page 84: Removing The Through-Pass Outlet Antistatic Needle

    4. Disassembly/Assembly ■ Procedure 1. Holding the jam removal lever, open the transfer guide. 2. Remove the 2 through-pass inlet antistatic needles. • 2 Screws ■ Actions after Replacement the Parts 1. Clear parts counter. Service Mode > COPIER > COUNTER > DRBL-2 > PF-ELM1 Removing the Through-pass Outlet Antistatic Needle ■...
  • Page 85 4. Disassembly/Assembly ■ Actions after Replacement the Parts 1. Clear parts counter. Service Mode > COPIER > COUNTER > DRBL-2 > PF-ELM2...

  • Page 86: Motors

    4. Disassembly/Assembly Motors Removing the Folding Tray Motor (M7) ■ Preparation 1. Open the front cover.“Open the Front cover” on page 64 2. Open the feed guide.“Open the Feed Guide” on page 65 3. Draw out the folding unit.“Drawing out the Folding Unit” on page 71 ■...

  • Page 87: Removing The C-Fold Stopper Motor (M9)

    4. Disassembly/Assembly ■ Procedure 1. Remove the upper stopper motor. • 1 Connectors • 2 Screws Removing the C-fold Stopper Motor (M9) ■ Preparation 1. Open the front cover. “Open the Front cover” on page 64 2. Open the feed guide.“Open the Feed Guide”...

  • Page 88: Removing The Inlet Motor 2 (M12)

    4. Disassembly/Assembly ■ Procedure 1. Remove the leading edge pushing guide motor. • 2 Screws • 1 Connector Removing the Inlet Motor 2 (M12) ■ Preparation 1. Remove the rear upper cover. “Removing the Rear Upper Cover” on page 64 2.

  • Page 89: Removing The Outlet Motor 2 (M13)

    4. Disassembly/Assembly 2. Remove the inlet motor 2. • 2 Screws • 1 Spring • 1 Connector Removing the Outlet Motor 2 (M13) ■ Preparation 1. Remove the rear upper cover. “Removing the Rear Upper Cover” on page 64 2. Remove the rear cover.“Removing the Rear Cover”...

  • Page 90: Removing The Outlet Motor 1 (M14)

    4. Disassembly/Assembly 2. Remove the outlet motor 2. • 2 Screws • 1 Spring • 1 Connector Removing the Outlet Motor 1 (M14) ■ Preparation 1. Remove the rear upper cover. “Removing the Rear Upper Cover” on page 64 2. Remove the rear cover.“Removing the Rear Cover”...

  • Page 91: Removing The Folding Position Adjustment Motor (M15)

    4. Disassembly/Assembly 2. Remove the outlet motor.1 • 2 Screws • 1 Spring • 1 Connector Removing the Folding Position Adjustment Motor (M15) ■ Preparation 1. Open the Front Cover.“Open the Front cover” on page 64 2. Open the Feed Guide.“Open the Feed Guide”...

  • Page 92: Pcbs

    4. Disassembly/Assembly PCBs Removing the Folder Controller PCB ■ Actions before Replacing the Parts ● In case the host machine was able to store the adjustment values 1. Before replacing the Folder Controller PCB, store the adjustment values and the counter of the consumable parts to the host machine from the service mode of the host machine.
  • Page 93 4. Disassembly/Assembly ● In case the host machine was able to store the adjustment values 1. Write the adjustment values and the counter of the consumable parts to the new PCB from the service mode of the host machine. Service Mode > SORTER > FUNCTION > FLD-BK-W 2.

  • Page 94: Others

    4. Disassembly/Assembly Others Removing the Delivery Feed Roller ■ Preparation 1. Open the front cover.“Open the Front cover” on page 64 2. Open the feed guide.“Open the Feed Guide” on page 65 3. Draw out the folding unit.“Drawing out the Folding Unit” on page 71 ■...

  • Page 95: Adjustment

    Adjustment Overview..........90 Major Adjustment........ 93 Action on parts replacement..... 105...

  • Page 96: Overview

    5. Adjustment Overview These adjustment and Functional Setting shown below is available for this machine. Adjustment and Functional Setting in Service Mode ■ Adjustment For details, see the service manual for the host machine. Items Outline Use case Service Mode > SORTER > ADJUST > Adjustment of A3 Z-fold position (1st) When the fold position adjustment in Set- PF-A3Z1...

  • Page 97: Basic Adjustment

    5. Adjustment Items Outline Use case Service Mode > SORTER > ADJUST > Adjustment of A4R 2-fold position When the fold position adjustment in Set- PF-A4R21 tings/Registration menu is inadequate Service Mode > SORTER > ADJUST > Adjustment of LTRR 2-fold position When the fold position adjustment in Set- PFLTRR21 tings/Registration menu is inadequate...
  • Page 98 5. Adjustment Items Contents Refer to Actions when Replacing the Fold Posi- After replacement the parts, exe- tion Sensor cute the Service Mode shown be- low. Service Mode > SORTER > FUNCTION > PF-SENS3 Actions when Replacing the Upper Stop- After replacement the parts, exe- per Path Sensor cute the Service Mode shown be-...

  • Page 99: Major Adjustment

    5. Adjustment Major Adjustment Z-fold/Outer three-fold (1st fold) inclination adjustment (Registration roller inclination adjustment) Standard Value Z-fold Standard Z1 Dimensions Z2 Dimensions 102.0 - 106.0mm 104.0 - 108.0mm 71.3 - 75.2mm 73.3 - 77.2mm 11x17 105.0 - 109.0mm 107.0 - 111.0mm 86.0 - 90.0mm 88.0 - 92.0mm LTR-R...
  • Page 100 5. Adjustment Item Accuracy of A zone (15-27.5 deg C, 25-75%RH) Remarks O3 overall length Line length/3+1.5 ±2.0mm O4, O5 oblique fold Within ±1.5mm O6 fold stacking capacity Max 40 sheets Equivalent of 80g/m2 paper. 1. Open the front cover, and then open the feed guide. 2.
  • Page 101 5. Adjustment 4. Open the left folding feed guide and loosen the screw. 5. Remove two screws to remove the face plate. • 2 Screws 6. Loosen two screws.

  • Page 102: Z-Fold/Outer Three-Fold/C-Fold (2Nd Fold) Inclination Adjustment (Leading Edge Stopper Inclination Adjustment)

    5. Adjustment 7. Turn the adjusting screw to adjust the inclination of the registration roller unit. • Turn the adjusting screw counterclockwise [A]: The rear side of the registration unit moves up. • Turn the adjusting screw clockwise [B]: The rear side of the registration unit moves down. NOTE: There is the case that an adjustment screw is fixed with adhesive, but may turn it only at the time of adjustment.
  • Page 103 5. Adjustment Standard Z1 Dimensions Z2 Dimensions 71.3 - 75.2mm 73.3 - 77.2mm 11x17 105.0 - 109.0mm 107.0 - 111.0mm 86.0 - 90.0mm 88.0 - 92.0mm LTR-R 66.8 - 70.7mm 68.8 - 72.8mm Outer three-fold Standard O3 Dimensions 98.5 - 102.5mm LTR-R 92.6 - 96.5mm C-fold...
  • Page 104 5. Adjustment Item Accuracy of A zone (15-27.5 deg C, 25-75%RH) Remarks O3 overall length Line length/3+1.5 ±2.0mm O4, O5 oblique fold Within ±1.5mm O6 fold stacking capacity Max 40 sheets Equivalent of 80g/m2 paper. 1. Open the front cover, and then open the feed guide. 2.

  • Page 105: Z-Fold/Two-Fold Paper Skew Adjustment (Delivery Guide Protective Sheet Protrusion Adjustment)

    5. Adjustment 3. Open the left folding feed guide. Turn the adjusting screw to adjust the inclination of the leading edge stopper (located at the right of the folding unit). • Turn the adjusting screw counterclockwise [A]: The rear side of the leading edge stopper moves up. •...
  • Page 106 5. Adjustment Standard Z1 Dimensions Z2 Dimensions 11x17 105.0 - 109.0mm 107.0 - 111.0mm 86.0 - 90.0mm 88.0 - 92.0mm LTR-R 66.8 - 70.7mm 68.8 - 72.8mm Two-fold Standard T2 Dimensions 146.5 - 150.5mm LTR-R 137.5 - 141.5mm Item Accuracy of A zone (15-27.5 deg C, 25-75%RH) Remarks Z1 fold Line length/4-1±2.0mm...

  • Page 107: C-Fold/Two-Fold/Four-Fold (1St Fold) Inclination Adjustment (Trailing Edge Stopper Inclination)

    5. Adjustment 2. Draw out the folding unit. 3. Loosen the adjusting screws (front/rear), and then adjust the gap between the delivery guide and the protective sheet to adjust the Z-fold/Two-fold paper skew. C-fold/Two-fold/Four-fold (1st fold) inclination adjustment (Trailing edge stopper inclination) Standard value C-fold Standard...
  • Page 108 5. Adjustment Standard T2 Dimensions 146.5 - 150.5mm LTR-R 137.5 - 141.5mm Four-fold Standard F2 Dimensions 73.8 - 77.7mm LTR-R 69.3 - 73.2mm 88.5 - 92.5mm Item Accuracy of A zone (15-27.5 deg C, 25-75%RH) Remarks T1 fold 0±2.0mm(3.5mm)* Reference value T2 overall length Line length/2±2.0mm(3.5mm)* User adjustment is available.
  • Page 109 5. Adjustment *The value in ( ) is for LGL. 1. Open the front cover, and then open the feed guide. 2. Draw out the folding unit. 3. Open the right folding feed guide fully, and then remove two screws to remove the right inner cover. •...
  • Page 110 5. Adjustment Loosen fixing screw, and then turn the adjustment screw for [A] direction (lower) or [B] direction (upper) to adjust the inclination of the trailing edge stopper.

  • Page 111: Action On Parts Replacement

    5. Adjustment Action on parts replacement Actions when Replacing the Folder controller PCB ■ Actions before Replacing the Parts ● In case the host machine was able to store the adjustment values 1. Before replacing the Folder Controller PCB, store the adjustment values and the counter of the consumable parts to the host machine from the service mode of the host machine.
  • Page 112 5. Adjustment 2. Input the setting value from the service mode that did P-PRINT output into following item. Service Mode > SORTER > ADJUST > PF-A3Z1 Service Mode > SORTER > ADJUST > PF-A3Z2 Service Mode > SORTER > ADJUST > PF-B4Z1 Service Mode >...

  • Page 113: Installation

    Installation How to Check this Installation Procedure........108 Checking before Installation....109 Unpacking......... 114 Checking the Contents......119 Installation Procedure....... 124 Adjustment........141 Making Checks after Completion of Installation........150...

  • Page 114: How To Check This Installation Procedure

    6. Installation How to Check this Installation Procedure Symbols in the Illustration The frequently-performed operations are described with symbols in this procedure. Screw Tighten Loosen Unused Parts Packaged Item Remove Install Harness Connector Power Cord (Common for Guides and Clamps) Connect Disconnect Connect...

  • Page 115: Checking Before Installation

    6. Installation Checking before Installation Following shows requirements for the installation site. Therefore, it is desirable to see the installation site in advance before bringing in this equipment to the user's site. Checking the Installation Space The following illustration describes the necessary space for the maintenance. 800 mm or more 1355 mm 500 mm or more...
  • Page 116 Unit-J1 1. Long Sheet Tray-A1/POD Deck Lite-C1/POD Deck-D1/Secondary POD Deck-D1 2. Document Insertion Unit-N1 3. Multi Function Professional Puncher-A1 4. Perfect Binder-E1 5. High Capacity Stacker-H1 6. Paper Folding Unit-J1 7. Finisher-AN1/Saddle Finisher-AN2 8. Booklet Trimmer-D1 9. Two-Knife Booklet Trimmer-A1...
  • Page 117 1. Long Sheet Tray-B1/POD Deck Lite-C1/POD Deck-D1/Multi-drawer Paper Deck-C1 2. Document Insertion Unit-N1 3. Multi Function Professional Puncher-A1 4. Perfect Binder-E1 5. High Capacity Stacker-H1 6. Paper Folding Unit-J1 7. Staple Finisher-W1 PRO / Booklet Finisher-W1 PRO 8. Booklet Trimmer-F1 9. Two-Knife Booklet Trimmer-A1...
  • Page 118 Professional Puncher-A1 1. POD Deck Lite-C1/ Paper Deck Unit-E1/ Multi-drawer Paper Deck-C1 2. Document Insertion Unit-N1 3. Multi Function Professional Puncher-A1 4. Paper Folding Unit-J1 5. Staple Finisher-X1 / Booklet Finisher-X1 ■ For imageRUNNER ADVANCE 8500 Series • imageRUNNER ADVANCE 8505/8585/8595...

  • Page 119: Product Name

    1. POD Deck Lite-C1 / Paper Deck Unit-E1 2. Document Insertion Unit-N1 3. Multi Function Professional Puncher-A1 4. Paper Folding Unit-J1 5. Staple Finisher-X1 / Booklet Finisher-X1 Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following names may be registered instead.

  • Page 120: Unpacking

    6. Installation Unpacking 2. Lift the equipment together with the pallet. Unpacking Procedure CAUTION: • Be sure not to have the equipment itself because it may cause to deform or damage the equipment. NOTE: • This equipment is so heavy (weighing: approx. 71 The Equipment is secured by tapes, cushioning and other kg).
  • Page 121 6. Installation 5. Remove the tapes used outside of this equipment. 7. Remove each 4 fixing screws to remove 2 fixings on the rear side of the folder unit. • 8 Screws NOTE: Be sure not to remove the tapes from the folder unit becouse ramoving them later.
  • Page 122 6. Installation 9. While holding the jam handling lever, open the 11. Remove all tapes from the folder unit and open the transfer guide. folder guide plate (right) fully by two steps. CAUTION: 10. Pull out the folder unit. The 2 screws (pointed by screwdrivers) at the front and rear are used to adjust the folding roller pressure.
  • Page 123 6. Installation 12. Remove the 3 fixings on the front side of the folder 13. Remove the 3 fixings on the rear side of the folder unit. unit. CAUTION: CAUTION: The folder guide plate (right) must be opened fully The folder guide plate (right) must be opened fully when removing the fixings.
  • Page 124 6. Installation 15. Return the folder unit to the original position. 16. While holding the jam handling lever, lower the transfer guide. 17. Close the front upper cover.

  • Page 125: Checking The Contents

    6. Installation Checking the Contents Make sure that none of the following parts are missing. • Parts of Paper Folding Unit [1] Paper Folding Unit x1 [2] Plug Cover x1 [3] Screw (Binding; M4x7) x1 [4] Intermediate Power [5] Screw (RS Tightening;  ...

  • Page 126: Installation Outline Drawing

    6. Installation *1: The 6 screws are used for Finisher-AN1/Saddle Finisher-AN2, Staple Finisher-W1 /Booklet Finisher-W1. *1: The 8 screws are used for Staple Finisher-X1 /Booklet Finisher- X1. *2: These are used for connecting to Staple Finisher-X1 /Booklet Finisher- X1. *3: These are used when the Staple Finisher-W1 /Booklet Finisher-W1 is connected to imageRUNNER ADVANCE 8500 series. *4: These are used for connecting to imageRUNNER ADVANCE 8500 series.
  • Page 127 6. Installation ■ For imagePRESS C850/C750/C650/C65 Series [16] [17] [11] [10] [12] [13] [14] [15] series.
  • Page 128 6. Installation ■ For imageRUNNER ADVANCE C7500 Series [16] [17] [11] [10] [12] [13] [14] [15] * These are not used for imageRUNNER ADVANCE C7500 series.
  • Page 129 6. Installation ■ For imageRUNNER ADVANCE 8500 series [20] [18] [19] [20] [16] [17] [15] [11] [15] [13] [14] [10] [12] *1 These are used for connecting to Staple Finisher-W1 /Booklet Finisher-W1. *2 These are used for connecting to Staple Finisher-X1 /Booklet Finisher-X1.

  • Page 130: Installation Procedure

    6. Installation ● For imagePRESS C850/C750/C650/C65 Installation Procedure Series CAUTION: 1. Remove the 3 face covers. Check that the main power switch is OFF and the power plug is disconnected from the outlet. • 3 Claws Preparation for Installation on Upstream Equipment ■...
  • Page 131 6. Installation ● For imageRUNNER ADVANCE C7500 ● For imageRUNNER ADVANCE 8500 Series series 1. Remove the 2 face covers. 1. Remove the 3 face covers. • 3 Claws NOTE: The Buffer Pass Unit must be installed before installing this Equipment. •...
  • Page 132 6. Installation 3. When the Staple Finisher-W1 /Booklet Finisher-W1 5. Open the feeder cover, and then remove screws. is installed to the downstream side, fix the Delivery • 3 Screws Guide (upper) which is supplied with the finisher. • 3 Hooks •...
  • Page 133 6. Installation 7. Open the ADF, and then remove the ADF front cover. 9. At the rear of the ADF, fix the Stopper (rear). • 2 Screws [A]: Binding [B]: P Tightening • 1 Screw (Flat Head screw ; M3x5) •...
  • Page 134 6. Installation 10. At the front of the ADF, fix the Stopper (front). 12. Install the ADF front cover, and then close the ADF. • 1 Screw (Flat Head screw ; M3x5) • 2 Screws [A] Binding; M4x8, [B]P Tightening; M4x10 •...
  • Page 135 6. Installation ■ Connecting to Multi Function Professional Puncher 14. Close the feeder cover. 1. Fix the 2 Latch Catches and the Positioning Pin to Multi Function Professional Puncher. At this time, fix the Ground Plate along with the Latch Catch in the rear side.

  • Page 136: Connecting To Upstream Equipment

    6. Installation ■ Connecting to High Capacity Stacker 2. Open the front upper cover. Remove 1 screw and take down the lock lever, and hook it on the Latch Catch. Fix the lock lever with the removed screw. 1. Fix the 2 Latch Catches and the Positioning Pin to the High Capacity Stacker.

  • Page 137: Connecting The Interface Cable

    6. Installation ■ Connecting to Staple Finisher-X1 / Connecting the Interface Booklet Finisher-X1 Cable ■ Connecting to Staple Finisher-AN1/ Saddle Finisher-AN2/Finisher-W1/ 1. Remove the rear upper cover. • 4 Screws Booklet Finisher-W1 NOTE: For connecting the Interface Cable, refre to the Finisher's Installation Procedure.
  • Page 138 6. Installation 3. Close the 3 Wire Saddle removed in Step 2. 5. Connect Interface Cable connector to the board. • 1 Connector • 1 Guide • 5 Wire Saddles 4. Fix the Interface Cable. • 1 Screw (W-Sems ; M4x12) 6.

  • Page 139: Connecting The Intermediate Power Cable

    6. Installation 7. Put the Interface Cable through the hole which was 9. Connect the Interface Cable to the finisher. cut in the previous step, and then restore the rear • 2 Screws (RS Tightening ; M4x8) upper cover. • 4 Screws (Binding ; M4x8) NOTE: Perform this step and the next step 10 when this equipment is connected to the finisher.
  • Page 140 6. Installation ■ Connecting to Staple Finisher-X1/ CAUTION: Booklet Finisher-X1 Make sure that the Intermediate Power Cable is fully connected to the outlet. Also, make sure to install the plug cover. If the connection is not right, NOTE: an accident causing the smoke or fire may occur. Carry out these steps after connecting this equipment and the finisher.

  • Page 141: Connecting The Shunt Cable

    6. Installation 2. Install the Plug Cover on the socket of the finisher. 2. Fix the Shunt Cable at the rear bottom of the host machine and this equipment. • 1 Screw (Binding ; M4x7) • 1 Screw (Binding; M4x10) •...
  • Page 142 6. Installation ● For imagePRESS C850/C750/C650/C65 Series 2. Fix the Shunt Cable at the rear bottom of the Buffer Pass Unit and this equipment. • 1 Screw (Binding; M4x10) • 1 Screw (RS Tightening ; M4x10) (removed in Step 1. Fix the Shunt Cable at the rear bottom of the host machine and this equipment.
  • Page 143 6. Installation ■ Connecting to Document Insertion Unit 2. Fix the Shunt Cable at the rear bottom of the host machine and this equipment. • 1 Screw (Binding; M4x10) • 1 Screw (RS Tightening ; M4x10) (removed in Step 1. Fix the Shunt Cable to the rear bottom of this equipment and Document Insertion Unit.
  • Page 144 6. Installation ■ Connecting to Multi Function Professional Puncher 2. Fix the Shunt Cable to the rear bottom of this equipment and Perfect Binder. • 2 Screws (Binding; M4x10) 1. Fix the shunt cable to the rear bottom of this equipment and Multi Function Professional NOTE: Puncher.

  • Page 145: Attaching The Label

    6. Installation ■ Connecting to High Capacity Stacker 2. While holding the jam handling lever, open the transfer guide. 1. Fix the Shunt Cable to the rear bottom of this equipment and High Capacity Stacker. • 2 Screws (Binding; M4x10) NOTE: When the shunt cable is fixed, do not overlap it on the bosses of the mount plate.
  • Page 146 6. Installation 5. Affix the Jam Handling label fitting in the appropriate 8. While holding the jam handling lever, open the language to the notch as shown in the figure. transfer guide. 9. Close the front upper cover. 6. Close the folder guide plate (right). 7.

  • Page 147: Adjustment

    6. Installation ■ Height Check Adjustment ● For Host Machine of imagePRESS C10000VP/C8000VP Series/ Height/ Inclination Checking imageRUNNER ADVANCE 8500 Series and Adjustment NOTE: 1. Open the ADF, check whether the difference of the • The illustrations of "Height/Inclination Checking and height between [A] and [B] is 0±3mm.
  • Page 148 6. Installation ● For Host Machine of imagePRESS C850/ ● For Host Machine of imageRUNNER C750/C650/C65 Series ADVANCE C7500 Series 1. Check whether the difference of the height between 1. Check whether the difference of the height between [A] and [B] is 0±3mm. [A] and [B] is 22±3mm.
  • Page 149 6. Installation ● For Other Upstream Equipment ■ Inclination Check 1. Check whether the difference of the gap between [1] 1. Check whether the difference of the height between and [2] is 0±2mm (front side). [A] and [B] is 0±3mm. •...
  • Page 150 6. Installation ■ Height Adjustment 2. Check whether the difference of the gap between [1] and [2] is 0±2mm (rear side). NOTE: • [1]: Gap of the upstream equipment and this After completing this adjustment, be sure to perform the procedure of "Adjusting the Caster Roller Height equipment (upper) of the Folder Unit".
  • Page 151 6. Installation 3. Loosen the nut [1] on the caster of the front side 4. Loosen the nut [1] on the caster of the rear side (upstream equipment side). Then turn the nut [2] to (upstream equipment side). Then turn the nut [2] to adjust the height.
  • Page 152 6. Installation ■ Inclination Adjustment 2. Loosen the nut [1] on the caster of the rear side(paper ejection side). Then turn the nut [2] to adjust the inclination. 1. Loosen the nut [1] on the caster of the front side(paper ejection side). Then turn the nut [2] to adjust the inclination.
  • Page 153 6. Installation 2. While holding the jam handling lever, open the 6. Loosen the 2 screws of the caster roller. transfer guide. Loosen 3. Pull out the folder unit. 7. Adjust the height of the caster roller by turning the nut so that the space between the caster roller and the floor becomes about 1mm.
  • Page 154 6. Installation 8. After adjustment, tighten the 2 screws of the caster 10. Return the folder unit to the original position. roller. Tighten 11. While holding the jam handling lever, close the transfer guide. 9. Pull out the folder unit. Fix the folder front cover while fitting it to both side of the hook.
  • Page 155 6. Installation 13. Return the jam recovery map and close the front upper cover.

  • Page 156: Making Checks After Completion Of Installation

    6. Installation ■ For imageRUNNER ADVANCE Making Checks after C7500 Series Completion of Installation 1. Following disposal parts are remained after completion of the installation work. Disposal Parts • When connected to the host machine (upstream equipment) ■ For imagePRESS C10000VP/ [1] Face cover of the host machine 2pcs.

  • Page 157: Operation Checks

    6. Installation ■ For imageRUNNER ADVANCE 8500 Operation Checks Series/imageRUNNER ADVANCE ■ For imagePRESS C10000VP/ C7500 Series C8000VP Series/imagePRESS C850/ C750/C650/C65 Series 1. When all the installations have completed, check that the Leakage Breaker is turned ON. 1. When all the installations have completed, check that the Leakage Breaker is turned ON.

  • Page 158: Appendices

    APPENDICES Service Tools........153 General Circuit Diagram....154...

  • Page 159: Service Tools

    Service Tools Service Tools Special Tools None Solvents and Oils Name Uses Composition Remarks Alcohol Cleaning: Hydrocarbon family), Alco- • Do not bring near fire. e.g., glass, plastic, hol, Surface activating • Isopropyl alcohol may be substituted. rubber parts, external agent, Water covers...

  • Page 160: General Circuit Diagram

    General Circuit Diagram General Circuit Diagram General Circuit Diagram 1/5 Folder controller PCB PCB1 3 . 3 V C N 3 - 1 R E S E T C N 3 - 2 C N 3 - 3 F W E C N 3 - 4 T X D C N 3 - 5...

  • Page 161: General Circuit Diagram 2/5

    General Circuit Diagram General Circuit Diagram 2/5 S 2 4 C N 9 8 - 3 + 5 V C N 9 6 - 3 C N 9 4 - 3 + 5 V C N 9 5 - 1 + 5 V C-fold stopper S 2 2...

  • Page 162: General Circuit Diagram 3/5

    General Circuit Diagram General Circuit Diagram 3/5 Folder controller PCB S 2 0 C N 1 3 4 - 3 + 5 V Inlet sensor P C B 1 C N 1 3 4 - 2 S G N D C N 1 3 4 - 1 I N S C N 1 2 - 1...

  • Page 163: General Circuit Diagram 4/5

    General Circuit Diagram General Circuit Diagram 4/5 Folder controller PCB P C B 1 C N 1 9 1 - 6 P I N 2 _ * A C N 2 1 2 - 6 C N 1 9 1 - 3 P I N 2 _ B C N 2 1 2 - 3 M 1 2...

  • Page 164: General Circuit Diagram 5/5

    General Circuit Diagram General Circuit Diagram 5/5 Folder controller PCB P C B 1 C N 8 0 - 3 + 2 4 V + 2 4 V C N 2 8 - 6 C N 8 0 - 4 + 2 4 V + 2 4 V C N 2 8 - 5...

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