REMS Push Instruction Manual page 3

Explanation of symbols
CAUTION
Danger with a low degree of risk which could result in minor
injury (reversible) if not heeded.
NOTICE
Material damage, no safety note! No danger of injury.
Read the operating manual before starting
Environmentally friendly disposal
CE conformity mark
1. Technical Data
Use for the intended purpose
CAUTION
REMS Push and REMS Push INOX are designed for pressure and leak testing of
pipe systems and vessels. All other uses are not for the intended purpose and are
therefore prohibited.
eng
NOTICE
The respective national safety provisions, rules and regulations valid for the
4. Faults
application site must be considered and observed for proper use.
4.1. Fault: The desired test pressure is not reached.
1.1. Scope of Supply
Cause:
Hand pressure testing pump, high-pressure hose, instruction manual
● Suction filter (6) is blocked.
1.2. Article numbers
● Return valve (14) does not close
REMS Push
● O-ring on pump piston damaged.
REMS Push INOX
● Hand pressure testing pump sucks in air.
Connection piece with pressure gauge and shut-off valve
● Installed system leaking.
Fine scaled pressure gauge
● Shut-off valve (F) not closed.
REMS CleanM
● Hand pressure testing pump defective.
1.3. Work area/dimensions/weight
Capacity of the tank
4.2. Fault: Test pressure is not held.
Test and pressure range
Cause:
pH value of the liquids
● Shut-off valve (E) and/or (F) not closed.
Temperature of the liquids
● Installed system leaking.
Viscosity of the liquids
● Hand pressure testing pump defective.
Dimensions REMS Push, REMS Push INOX
Weight REMS Push, REMS Push INOX
Hose connection
4.3. Fault: Pump lever (4) rises.
Cause:
2. Commissioning/Operation
● Ball of the pump on pressure side does not close.
CAUTION
● Hand pressure testing pump defective.
Medium under pressure can escape in case of leaks. Protect the area from
unauthorised access during pressure testing.
The hand pressure testing pump (A) is used for pressure and leak testing of
pipe systems (B), observe EN 806-4 standard and national regulations. To do
5. Disposal
so, attach the connecting line (C) with pressure gauge (D) with specified scale
and also the shut-off valve (E) to the installed system. Close the shut-off valve
The hand pressure testing pump may not be thrown into the domestic waste
(E) and fill the system. Connect the high-pressure hose (1) of the hand pressure at the end of use. It must be disposed of properly by law.
testing pump to the system being tested (hose connection ½"). Open the return
6. Manufacturer's Warranty
valve (2), open the shut-off valve (E) and fill the tank (3). Close the return valve.
Bleed the installed system. Close the shut-off valve upstream of the installed
The warranty period shall be 12 months from delivery of the new product to the
system (F). Set the specified/required test pressure by pumping several times
first user. The date of delivery shall be documented by the submission of the
with the pump lever (4). In the case of major differences between the ambient
original purchase documents, which must include the date of purchase and the
temperature and the water temperature a waiting period until these temperatures
designation of the product. All functional defects occurring within the warranty
are balanced is necessary. Close the shut-off valve (E) on the installed system.
period, which are clearly the consequence of defects in production or materials,
Comply with the testing time as specified. After completion of the pressure test,
will be remedied free of charge. The remedy of defects shall not extend or
open the return valve (2). Remove the high-pressure hose from the installed
renew the warranty period for the product. Damage attributable to natural wear
system.
and tear, incorrect treatment or misuse, failure to observe the operational
instructions, unsuitable operating materials, excessive demand, use for unau-
Attention: Before connecting the high-pressure hose (1), make sure that
thorized purposes, interventions by the customer or a third party or other
the pressure has been relieved completely. Note the pressure on the
reasons, for which REMS is not responsible, shall be excluded from the warranty
pressure gauge (5).
Services under the warranty may only be provided by customer service stations
NOTICE
authorized for this purpose by REMS. Complaints will only be accepted if the
Do not use the hand pressure testing pump without the suction filter (6).
product is returned to a customer service station authorized by REMS without
prior interference in an unassembled condition. Replaced products and parts
3. Maintenance
shall become the property of REMS.
3.1. Maintenance
The user shall be responsible for the cost of shipping and returning the product.
Grease the pump piston from time to time. Check high-pressure hose (1) and
The legal rights of the user, in particular the right to make claims against the
seals for damage before every use. Do not use a damaged high-pressure hose
seller under the warranty terms, shall not be affected. This manufacturer's
and damaged seals. Clean the suction filter (6) regularly. Channge a damaged
warranty only applies for new products which are purchased in the European
suction filter. Clean plastic parts (e.g. housing, high-pressure hose) only with
Union, in Norway or in Switzerland.
REMS CleanM machine cleaner (Art. No. 140119) or a mild soap and a damp
This warranty is subject to German law with the exclusion of the United Nations
cloth. Do not use household cleaners. These often contain chemicals which
Convention on Contracts for the International Sales of Goods (CISG).
can damage the plastic parts. Never use petrol, turpentine, thinner or similar
products for cleaning.
7. Spare parts lists
3.2. Inspection/Repair
For spare parts lists, see www.rems.de → Downloads → Parts lists.
This work may only be performed by qualified personnel.
eng
115000
115001
115110
115045
140119
12 l
p ≤ 6 MPa / 60 bar / 870 psi
7 – 12
≤ 60°C
≤ 1.5 mPa s
500 × 190 × 280 mm
6.9 kg
½"
5
6
eng
4. Faults
4.1. Fault: The desired test pressure is not reached.
Cause:
● Suction filter (6) is blocked.
● Return valve (14) does not close
● O-ring on pump piston damaged.
● Hand pressure testing pump sucks in air.
● Installed system leaking.
● Shut-off valve (F) not closed.
● Hand pressure testing pump defective.
4.2. Fault: Test pressure is not held.
Cause:
● Shut-off valve (E) and/or (F) not closed.
● Installed system leaking.
● Hand pressure testing pump defective.
eng
4.3. Fault: Pump lever (4) rises.
Cause:
4. Faults
● Ball of the pump on pressure side does not close.
● Hand pressure testing pump defective.
4.1. Fault: The desired test pressure is not reached.
Cause:
Remedy:
● Suction filter (6) is blocked.
● Clean suction filter, change if necessary.
● Return valve (14) does not close
● Clean return valve and seal seat, change return valve if necessary.
5. Disposal
● O-ring on pump piston damaged.
● Change O-ring.
● Hand pressure testing pump sucks in air.
● Check water/liquid level in the tank (3), fill up if necessary.
The hand pressure testing pump may not be thrown into the domestic waste
● Installed system leaking.
● Seal installed system.
at the end of use. It must be disposed of properly by law.
● Shut-off valve (F) not closed.
● Close shut-off valve.
● Hand pressure testing pump defective.
6. Manufacturer's Warranty
● Have the hand pressure testing pump checked/repaired by an authorised
REMS customer service workshop.
The warranty period shall be 12 months from delivery of the new product to the
4.2. Fault: Test pressure is not held.
first user. The date of delivery shall be documented by the submission of the
Cause:
original purchase documents, which must include the date of purchase and the
Remedy:
designation of the product. All functional defects occurring within the warranty
● Shut-off valve (E) and/or (F) not closed.
● Close shut-off valve.
period, which are clearly the consequence of defects in production or materials,
● Installed system leaking.
● Seal installed system.
will be remedied free of charge. The remedy of defects shall not extend or
● Hand pressure testing pump defective.
● Close shut-off valve (E). Have the hand pressure testing pump checked/
renew the warranty period for the product. Damage attributable to natural wear
repaired by an authorised REMS customer service workshop.
and tear, incorrect treatment or misuse, failure to observe the operational
4.3. Fault: Pump lever (4) rises.
instructions, unsuitable operating materials, excessive demand, use for unau-
thorized purposes, interventions by the customer or a third party or other
Cause:
Remedy:
reasons, for which REMS is not responsible, shall be excluded from the warranty
● Ball of the pump on pressure side does not close.
● Clean ball and ball seat, change ball if necessary.
Services under the warranty may only be provided by customer service stations
● Hand pressure testing pump defective.
● Have the hand pressure testing pump checked/repaired by an authorised
authorized for this purpose by REMS. Complaints will only be accepted if the
REMS customer service workshop.
product is returned to a customer service station authorized by REMS without
prior interference in an unassembled condition. Replaced products and parts
shall become the property of REMS.
5. Disposal
The user shall be responsible for the cost of shipping and returning the product.
The legal rights of the user, in particular the right to make claims against the
The hand pressure testing pump may not be thrown into the domestic waste
seller under the warranty terms, shall not be affected. This manufacturer's
at the end of use. It must be disposed of properly by law.
warranty only applies for new products which are purchased in the European
6. Manufacturer's Warranty
Union, in Norway or in Switzerland.
This warranty is subject to German law with the exclusion of the United Nations
The warranty period shall be 12 months from delivery of the new product to the
Convention on Contracts for the International Sales of Goods (CISG).
first user. The date of delivery shall be documented by the submission of the
original purchase documents, which must include the date of purchase and the
7. Spare parts lists
designation of the product. All functional defects occurring within the warranty
period, which are clearly the consequence of defects in production or materials,
For spare parts lists, see www.rems.de → Downloads → Parts lists.
will be remedied free of charge. The remedy of defects shall not extend or
renew the warranty period for the product. Damage attributable to natural wear
and tear, incorrect treatment or misuse, failure to observe the operational
instructions, unsuitable operating materials, excessive demand, use for unau-
thorized purposes, interventions by the customer or a third party or other
reasons, for which REMS is not responsible, shall be excluded from the warranty
Services under the warranty may only be provided by customer service stations
authorized for this purpose by REMS. Complaints will only be accepted if the
product is returned to a customer service station authorized by REMS without
prior interference in an unassembled condition. Replaced products and parts
shall become the property of REMS.
The user shall be responsible for the cost of shipping and returning the product.
The legal rights of the user, in particular the right to make claims against the
seller under the warranty terms, shall not be affected. This manufacturer's
warranty only applies for new products which are purchased in the European
Union, in Norway or in Switzerland.
This warranty is subject to German law with the exclusion of the United Nations
Convention on Contracts for the International Sales of Goods (CISG).
7. Spare parts lists
For spare parts lists, see www.rems.de → Downloads → Parts lists.
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