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Majestic Rio Case 2 Dimension & Installation Manual

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Rio Case 2 Installation Guide - Surface Profiles - vJUL16
The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
Thank you for purchasing this Rio shower screen. Please study these instructions
carefully before assembly and installation.
Checking of Parts
Parts are listed at the beginning of this guide. Please check all supplied parts immediately
and contact the Majestic Shower Company in the event of any missing or damaged parts.
These instructions are for left and right handed units. All parts are reversible.
Handling of Parts
When handling glass, use suction glass lifters and take care to ensure that corners or edges
are not knocked. Do not place glass on hard surfaces - place cushioning material under-
neath to prevent the glass from shattering.
Unwrap all metal parts carefully to prevent damaging the plated surfaces.
Pre Installation Checks
Prior to undertaking installation, check the accuracy of the following against specifications
for the particular installation location:
- Verticality and flatness of walls. Where wall profiles are used, some lean in or lean out of
the wall relative to the floor or tray can be accommodated (+/- 9mm if 24mm profile is used,
+/- 5mm if 17mm profile is used). Where a door is to be closed against a wall, the wall
must be substantially vertical. Both walls must be substantially flat.
- Levelness and flatness of the floor or tray. Where a profile or underframe is used under-
neath a glass panel, any minor hollows in the mounting surface must be solidly packed to
prevent deflection under the weight of the glass as this may over stress the glass.
Installation Tips
The general principle of assembly is to assemble parts in the steps shown - first a dry
assembly to check fits or mark cutting or drilling positions and then a final assembly with
silicone.
When cutting aluminium extrusion, wrap the profile with masking tape first and cut through
the taped area - this will help protect the surrounding surface. Use a fine file to smooth cut
.
edges
If anti-calcium glass has been specified, the treated side of the glass will be indicated and
should always face inwards towards the wet side of the shower area.
DO NOT ASSEMBLE WITHOUT FULLY READING THESE INSTRUCTIONS
Telephone +44 (0) 8448 001 500
Facsimile +44 (0) 1279 635 074 info@majesticshowers.com www.majesticshowers.com
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Summary of Contents for Majestic Rio Case 2

  • Page 1 Parts are listed at the beginning of this guide. Please check all supplied parts immediately and contact the Majestic Shower Company in the event of any missing or damaged parts. These instructions are for left and right handed units. All parts are reversible.
  • Page 2 1 x 17mm OR 24mm Spacer 2 x Door Mounting Rubber cushioning strip Blocks The Majestic Shower Company Limited Telephone +44 (0) 8448 001 500 Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England Facsimile +44 (0) 1279 635 074 info@majesticshowers.com www.majesticshowers.com...
  • Page 3 Position the Underframe on the floor where marked and tape it in place while the frame 10 mm from the front edge of the tray. Cut the Underframe to fit. silicone sets. The Majestic Shower Company Limited Telephone +44 (0) 8448 001 500 Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England...
  • Page 4 Mark the screw fixing holes on the wall and remove the vertical profile. cushion the glass. The Majestic Shower Company Limited Telephone +44 (0) 8448 001 500 Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England...
  • Page 5 (a maximum of 3 thicknesses) to achieve this and note the position of the rubber. The Majestic Shower Company Limited Telephone +44 (0) 8448 001 500 Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England...
  • Page 6 Drill 7mm holes in the wall for the brackets as marked and insert wall plugs. The Majestic Shower Company Limited Telephone +44 (0) 8448 001 500 Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England...
  • Page 7 Run continuous beads of silicone along the inside of the vertical wall profile and the In Line panel position in the Underframe channel, as shown. The Majestic Shower Company Limited Telephone +44 (0) 8448 001 500 Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England...
  • Page 8 Recheck that the In Line panel is plumb vertical and in the correct position in the underframe, then fully tighten the Glass to Wall bracket face plates. The Majestic Shower Company Limited Telephone +44 (0) 8448 001 500 Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England...
  • Page 9 Fully tighten the hinge screws on the In Line panel to 10-12 NM torque. Loosely screw the hinges and face plates together. The Majestic Shower Company Limited Telephone +44 (0) 8448 001 500 Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England...
  • Page 10 10-12 Nm torque and remove the mounting blocks. Position the door mounting blocks in the underframe channel as shown and lift the door on to the blocks. The Majestic Shower Company Limited The Majestic Shower Company Limited Telephone +44 (0) 8448 001 500...
  • Page 11 Underframe (see illustration at Step 19). The Majestic Shower Company Limited Telephone +44 (0) 8448 001 500 Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England...
  • Page 12 Underframe. Fit the Glass to Wall seal, trimming off any excess length. The Majestic Shower Company Limited Telephone +44 (0) 8448 001 500 Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England...
  • Page 13 The vertical blade of the insert should be notched at each end as shown to allow any water to drain back from the underframe to the inside of the shower enclosure. The Majestic Shower Company Limited Telephone +44 (0) 8448 001 500 Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England...
  • Page 14 Tighten the grub screws on the inside handle to secure. The Majestic Shower Company Limited Telephone +44 (0) 8448 001 500 Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England...
  • Page 15 Reverse this process for inward opening doors. The Majestic Shower Company Limited Telephone +44 (0) 8448 001 500 Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England...