BLUM TC Series Operating Instructions Manual
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BLUM TC Series Operating Instructions Manual

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TC60 | TC61 | TC62 | TC63-10 | TC63-30 | TC64-10
Touch probe TC Series – A3
Operating instructions
Type
English
P03.6000-010 | P03.6100-020 |
P03.6200-010 | P03.6300-010 |
P03.6300-030 | P03.6400-010
Workpiece Measurement
Radio Transmission
shark360 Technology
Wear-free Measuring Mechanism
Single- & Mass Production
Axes Compensation

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Summary of Contents for BLUM TC Series

  • Page 1 TC60 | TC61 | TC62 | TC63-10 | TC63-30 | TC64-10 Touch probe TC Series – A3 Workpiece Measurement Radio Transmission shark360 Technology Wear-free Measuring Mechanism Single- & Mass Production Axes Compensation Operating instructions English Type P03.6000-010 | P03.6100-020 | P03.6200-010 | P03.6300-010 |...
  • Page 3 Workpiece Measurement Tool Measurement Radio Transmission shark360 Technology Multidirectional Modular System Wear-free Measuring Mechanism Single & Mass Production Pulling Measurement Axes Compensation Contour Measurement Tool Length Measurement Tool Radius Measurement Tool Breakage Detection  by Blum-Novotest 2012...

  • Page 4: Table Of Contents

    6. Trouble shooting ................32 7. Order numbers .................. 34 8. Shipping instructions / storage ............37 9. Radio approval................... 38 P03.6000-000.012S 07.08.2012 version: V1B Subject to technical change without any notice 306000012S_EN.docx Original operating instructions  by Blum-Novotest 2012...

  • Page 5: Safety Rules

     Additional advice LED shines LED flashes Green Blue Orange Violet Abbreviations: BTH Blum Tool Holder Tightening Torque Low Force 1. Safety rules CAUTION Important advice for appliance protection: • Handle probe like a precision tool. • Keep the probe clean.

  • Page 6: System Overview

    (10) Fig. 2.1  see chap.3.8 2.2 Display elements Colour LED Status (7) Standby Stylus initial position GN GN Stylus deflected Stylus initial position - battery low Stylus deflected - battery low Battery low Fig. 2.2  by Blum-Novotest 2012...
  • Page 7 System overview TC60 TC61 TC63-30 Ø63 Ø63 Ø63 Ø28 Ø28 Ø28 TC63-30 TC76-T Ø25 TC64-10 TC62 TC63-10 Ø40 Ø40 Ø40 Ø13 Ø13 Ø13 TC63-10 TC76-T Ø25 Ø25 Fig. 2.3  * trigger point TC61: see data sheet  by Blum-Novotest 2012...

  • Page 8: Tool Holder

    HSK-E 40 P03.8000-035.140E P03.8000-036.140E HSK-E 50 P03.8000-035.150E P03.8000-036.150E HSK-E 63 P03.8000-035.163E P03.8000-036.163E SK 30 P03.8000-035.230 P03.8000-036.230 SK 40 P03.8000-035.240 P03.8000-036.240 SK 50 P03.8000-035.250 MAS-BT 30 P03.8000-035.330 P03.8000-036.330 MAS-BT 40 P03.8000-035.340 P03.8000-036.340 MAS-BT 50 P03.8000-035.350 Tab. 2.1  by Blum-Novotest 2012...
  • Page 9 Pls. use coolant pipe for tool holder HSK for machining centers with internal coolant supply. Type System BTH 25 / 50 HSK 25 P03.8000-035.125K HSK 32 P03.8000-035.132K HSK 40 P03.8000-035.140K HSK 50 P03.8000-035.150K HSK 63 P03.8000-035.163K HSK 80 P03.8000-035.180K HSK 100 P03.8000-035.100K Tab. 2.2  by Blum-Novotest 2012...

  • Page 10: Technical Data

    Tool holder HSK–SK-BT Operating temperature +5 °C ... +50 °C Storage temperature -20 °C ... +70 °C via spindle orientation Stylus L=50 mm see chap. 3.5 with accessories (e.g. extension, angle): max. acceleration 10 m/s Tab. 2.3  by Blum-Novotest 2012...
  • Page 11 Tool holder HSK–SK-BT BTH 25 Operating temperature +5 °C ... +50 °C Storage temperature -20 °C ... +70 °C stylus L=30 mm see chap. 3.5 with accessories (e.g. extension, angle): max. acceleration 10 m/s Tab. 2.4  by Blum-Novotest 2012...
  • Page 12 Max. deflection X/Y (mm) (mm) TC60 TC61 TC62 TC62 T TC63-10/TC76 TC63-30/TC76 TC62 LF TC64-10 TC64-10 T Tab. 2.5 Measuring force X/Y: Stylus Measuring force X/Y (N) length TC60 TC61 TC62 TC63-10/TC76 (mm) TC63-30/TC76 TC64-10 Tab. 2.6  by Blum-Novotest 2012...
  • Page 13 (mm) TC63-30/TC76-TT TC64-10 T 1,15 Tab. 2.7 Measuring force X/Y - LF (Low Force): Stylus Measuring force X/Y - LF (N) length TC62 LF TC63-10/TC76-LF (mm) TC63-30/TC76-LF TC64-10 LF 0,65 0,44 0,31 0,24 0,17 Tab. 2.8  by Blum-Novotest 2012...

  • Page 14: Complete System

    TC60/61/62/ 63 RC66 TC63 / TC64 Z-Nano Z-Nano RC IF59 - A2 Fig. 2.4 RC66: ⇒ switch ON/OFF via radio signal ⇒ signal transmission for TC series  Installation instructions RC66 (P03.6600-000.011)  Installation instructions IF59-A2 (P03.5900-000.011)  by Blum-Novotest 2012...

  • Page 15: Mounting And Commissioning

     Dispose batteries acc. to legal requirements. CAUTION Destruction of the measuring system Be careful to correct position of gasket. Keep battery space absolutely clean and dry. Grease gasket surface of the cover slightly before insert.  by Blum-Novotest 2012...
  • Page 16 Clean and dry battery case carefully with absorptive paper Insert new batteries – take care of polarity! Install battery cover straight (check O-Ring and grease if necessary) Automatic display of the basic adjustments (chap. 3.6 Fig. 3.1  by Blum-Novotest 2012...

  • Page 17: Mounting Of The Tool Holder

    Alignment by reciprocal release and tightening of centering screws (1) and (3). Run-Out TC60 / TC62 / TC63 / TC64: < 10 µm Run-Out TC61: < 100 µm 8. Tighten holding screw (A) Concentricity adjustment is fixed now. 9. Check concentricity. 10. Carry out calibration cycle  by Blum-Novotest 2012...
  • Page 18 Mounting and commissioning Fig. 3.2  by Blum-Novotest 2012...

  • Page 19: Mounting Of The Tc76-T

    Mounting and commissioning 3.3 Mounting of the TC76-T TC63-10/TC63-30: = 10 Nm Fig. 3.3 hook wrench (scope of delivery) Mounting of the extension / angle: see referring data sheet   by Blum-Novotest 2012...

  • Page 20: Mounting Of The Stylus

    • Damaged styli are not reusable! 1,5 mm = 1 Nm TC60 TC61 TC62 TC63-10 TC64-10 TC63-30 Fig. 3.4 interlocking disk (scope of delivery) mounting tool (scope of delivery)  Adjustment stylus TC61: see fig. 3.5  by Blum-Novotest 2012...
  • Page 21 Mounting and commissioning Adjustment stylus TC61: DIN913 M3 x 3 (4x) ~ 0,5 Nm Fig. 3.5  by Blum-Novotest 2012...

  • Page 22: Cranked Styli (Tc63-30/Tc64-10/Tc76)

    C measurement: area of operation: [mm] [mm] 16,5 P [mm] P [mm] area of operation Z+ measurement: max. overtravel: [mm] 15 20 25 30 35 40 45 50 55 60 65 P [mm] overtravel Fig. 3.7  by Blum-Novotest 2012...

  • Page 23: Display Of The Basic Adjustments

    After the display is finished, the probe goes into standby mode. LED Status Fig. 3.8  If the LED Status (7) is flashing red or shining red, pls. check the batteries. See chapt. 6, Trouble shooting.  by Blum-Novotest 2012...
  • Page 24 Transmission mode Normal* Robust (3x MODE – SET) Fast Switch-on time Fast Normal* (3x MODE – SET) Slow Probe type Standard* EcoMode TWIN A TWIN B Battery capacity O.K. (3x MODE – SET) Standby * Standard  by Blum-Novotest 2012...

  • Page 25: Programming Of The Basic Adjustments

    The LED Status (7) is shortly flashing violet to confirm the menu change LED Status After the last menu the basic adjustments are repeated (3x MODE-SET). During the display phase it can be changed again into the programming mode.  by Blum-Novotest 2012...
  • Page 26 EcoMode • setting increases battery life • setting for double spindle TWIN A machines: set first probe to TWIN A set second probe to TWIN B TWIN B Automatic display of the basic adjustments Standby  by Blum-Novotest 2012...
  • Page 27  Not valid resp. reserved combinations are not stored.  Please check adjustments after programming (chap.3.6) and list them in the system certificate. Please adapt color code on the probe (see chap.3.8)  by Blum-Novotest 2012...

  • Page 28: System Coding

    Please always use the transparent label to protect! Fig. 3.9 3.9 Probe pairing  Installation instructions IF59-A2 (P03.5900-000.011) 3.10 Switch-on probe (via radio receiver) Switch-on probe e.g. via M-functions  Installation instructions RC66 (P03.6600-000.011)  Installation instructions IF59-A2 (P03.5900-000.011)  by Blum-Novotest 2012...

  • Page 29: Notes Concerning Measuring Sequence

    Please, do not use any detergents containing acetone, alcohol, cleaning benzine or solvent! They can damage the transparent ring. Please, do not use any detergents containing abrasive substances (e.g. scouring powder or cleansing milk. They can damage the transparent ring!  by Blum-Novotest 2012...

  • Page 30: Exchange Of External Bellows (Tc60 / Tc61 / Tc63(Tc76) / Tc64 Only)

    The measuring mechanism is not allowed to be twisted! TC62 / TC62-LF / TC76-LF (Low Force) / TC64-10 LF (Low Force): The bellows is allowed to be exchanged by Blum-Novotest only! 1. Clean probe and remove stylus if necessary (chap.3.4), while using the interlocking disk (A) resp.
  • Page 31 Maintenance Fig. 5.1 TC60 Fig. 5.2 TC61 Fig. 5.3 TC63-30 / TC76 (10) Measuring mechanism (14) Centering ring (10a) Groove (15) Internal bellows (13) External bellows (16) Front ring  by Blum-Novotest 2012...

  • Page 32: Trouble Shooting

    = Check the following points = Remedy / Workaround Error LED Status undefined LED Status flashes resp LED light unsteady Check batteries Insert new batteries Error LED Status red LED Status shines red Battery empty Insert new batteries  by Blum-Novotest 2012...
  • Page 33 (2) Probe is outside of the transmission range (3) No pairing of the probe on IF59-A2 (1) Insert new batteries (2) Check transmission range between receiver and probe Check adjustment of transmission power (probe and IF59-A2) (3) Check pairing  by Blum-Novotest 2012...

  • Page 34: Order Numbers

    Saft Lithium LS14250 (½ AA 3,6V) 1000mAh, 2 pcs required Accessory set for TC60/61 – A3 P03.8000-020.003 3,6V 3,6V Accessory set for TC63-30 – A3 P03.8000-020.004 3,6V 3,6V Accessory set for TC62/63-10 P03.8000-020.011 3,6V 3,6V Accessory set for TC76 P03.8000-020.012  by Blum-Novotest 2012...
  • Page 35 6 mm P03.8000-010.300.06 Carbide Length Ø 50 mm 1 mm P03.8000-012.050.01 2 mm P03.8000-012.050.02 3 mm P03.8000-012.050.03 4 mm P03.8000-012.050.04 5 mm P03.8000-012.050.05 6 mm P03.8000-012.050.06 100 mm 4 mm P03.8000-012.100.04 5 mm P03.8000-012.100.05 6 mm P03.8000-012.100.06  by Blum-Novotest 2012...
  • Page 36 P03.8000-022.030.04 5 mm P03.8000-022.030.05 50mm 0,5 mm P03.8000-022.050.005 1 mm P03.8000-022.050.01 2 mm P03.8000-022.050.02 3 mm P03.8000-022.050.03 4 mm P03.8000-022.050.04 5 mm P03.8000-022.050.05 6 mm P03.8000-022.050.06 75 mm 5 mm P03.8000-022.075.05 100 mm 5 mm P03.8000-022.100.05  by Blum-Novotest 2012...

  • Page 37: Shipping Instructions / Storage

    The packing is not allowed to deflect the probe, neither in X/Y- nor in Z- direction. • Tool holder and battery are to be removed before packing. • The probe should be packed shock and pollution protected.  by Blum-Novotest 2012...

  • Page 38: Radio Approval

    This equipment complies with IC Canada RF radiation exposure limits set forth for an uncontrolled environment as per RSS-102 Issue 4. The device is complying with standard IEEE 802.15.4a.  by Blum-Novotest 2012...

  • Page 39: By Blum-Novotest

    The relevant technical information is compiled acc. to annex VII part B and, where appropriate, we will send the information concerning the components to the different countries. The industrial property rights of Blum-Novotest GmbH will remain unaffected. Component name: P03.6000 / P03.6100/ P03.6200 P06.6300 / P06.6400 / P06.7600 /...
  • Page 40 Blum-Novotest GmbH Kaufstr. 14, 88287 Gruenkraut - Germany Tel. +49 751 6008-0, Fax. +49 751 6008-156 Company: Department: Contact: Address: Phone: Fax: Email: Probe Type, Serial No.: Machine Type, Manufacturer: Description of Defect:  by Blum-Novotest 2012...
  • Page 44 Blum Production Metrology Co., Ltd. Birmingham, England Taichung, Taiwan Tel. +44 1543 257111 Tel. +886 4 2358 3900 Blum Laser Measuring Technology Inc. Blum Production Metrology Pte. Ltd. Cincinnati, USA Singapore, Singapore Tel. +1 859 3446789 Tel. +65 62720998 Blum-Novotest Sarl Blum-Novotest Ltd.

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