Allen-Bradley ControlLogix 5570 Reference Manual
  1. Manuals
  2. Brands
  3. Allen-Bradley Manuals
  4. Controller
  5. ControlLogix 5570
  6. Reference manual

Allen-Bradley ControlLogix 5570 Reference Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Reference Manual
Original Instructions
Replacement Guidelines: Logix 5000 Controllers
ControlLogix 5570 to ControlLogix 5580
GuardLogix 5570 to GuardLogix 5580
CompactLogix 5370 to CompactLogix 5380
Compact GuardLogix 5370 to Compact GuardLogix 5380

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ControlLogix 5570 and is the answer not in the manual?

Questions and answers

Related Manuals for Allen-Bradley ControlLogix 5570

Summary of Contents for Allen-Bradley ControlLogix 5570

  • Page 1 Reference Manual Original Instructions Replacement Guidelines: Logix 5000 Controllers ControlLogix 5570 to ControlLogix 5580 GuardLogix 5570 to GuardLogix 5580 CompactLogix 5370 to CompactLogix 5380 Compact GuardLogix 5370 to Compact GuardLogix 5380...
  • Page 2 Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

  • Page 3: Table Of Contents

    Controller Dimensions ........22 ControlLogix 5570 Dimensions ......22 ControlLogix 5580 Dimensions .
  • Page 4 Table of Contents Chapter 3 Replacement Considerations Minimum Requirements........46 CompactLogix Controllers Minimum Requirements .
  • Page 5 Table of Contents Chapter 4 Replacement Considerations Perform Risk Assessment ........83 Applications with with Safety Applications 1734-AENTR Series A Modules.
  • Page 6 Table of Contents Data Alignment and Memory Allocation Rules for User-defined Data Types (UDTs) That Contain LINTs..120 Instruction Error and Fault Changes ......122 Subscript Expressions .
  • Page 7 Table of Contents Chapter 8 Diagnostics and Status Indicators Controller Status Display and Indicators ..... . . 150 4-Character Display ........150 with CompactLogix Systems Controller Status Indicators .
  • Page 8 Table of Contents Notes: Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...

  • Page 9: Preface

    This manual is intended to offer guidelines when you replace the following: • ControlLogix® 5570 controller with a ControlLogix® 5580 controller. Guidelines that reference a ControlLogix 5570 controller also apply to a ControlLogix 5560 controller. • CompactLogix™ 5370 L3 controller with a CompactLogix 5380 controller •...

  • Page 10: Websites

    • CompactLogix Performance and Capacity Quick Reference, publication IASIMP-QR007 You can view or download publications at http://www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Websites Resource Description https://ab.rockwellautomation.com/ Product Selection Information...

  • Page 11: Before You Begin A Migration

    ControlLogix® 5580 and GuardLogix® 5580 controllers 5380 controllers CompactLogix™ 5380 and Compact GuardLogix 5380 controllers 5570 controllers ControlLogix 5570 and GuardLogix 5570 controllers 5370 controllers CompactLogix 5370 and Compact GuardLogix 5370 controllers This publication provides a reference to controller capabilities and how the 5580/5380 controller capabilities differ from the 5570/5370 controllers.

  • Page 12: Considerations

    Before You Begin a Migration Considerations Throughout this manual, the following apply: • Guidelines that reference a ControlLogix 5570 controller also apply to a ControlLogix 5560 controller. • There are references to controller project versions. Controller project versions 20 or earlier are created in RSLogix 5000® software. Controller project versions 21 or later are created in the Studio 5000 Logix Designer®...

  • Page 13: New And Future Features

    The following table indicates the Studio 5000 Logix Designer environment version in which product features are available. Table 2 - New and Future Features Feature ControlLogix Controllers CompactLogix Controllers ControlLogix 5570 ControlLogix 5580 CompactLogix 5370 L3 CompactLogix 5380 GuardLogix 5570 GuardLogix 5580...
  • Page 14 Compact GuardLogix 5380 Integrated safety SIL 2/PLd Version 28 or later for Version 31 or later with these Not supported Version 31 or later with these ControlLogix 5570 controllers GuardLogix 5580 controllers: Compact GuardLogix 5380 only, along with components • 1756-L81ES controllers: of the ControlLogix system •...

  • Page 15: Integrated Architecture Tools

    Before You Begin a Migration Chapter 1 Integrated Architecture Tools The Integrated Architecture® system can help you plan and configure a system, and migrate system architectures. For more information, go to: http://www.rockwellautomation.com/rockwellautomation/products- technologies/integrated-architecture/tools/overview.page? Migration Services Rockwell Automation can help you in the following ways: •...
  • Page 16 Chapter 1 Before You Begin a Migration Notes: Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...

  • Page 17: Replacement Considerations With Controllogix 5580 And Guardlogix 5580 Systems

    ControlLogix 5580 and GuardLogix 5580 controllers 5570 controllers ControlLogix 5570 and GuardLogix 5570 controllers It is not an exhaustive list of the features and functions available with the controllers. Instead, the list indicates what is new or changed in the controller at this release: •...

  • Page 18: Minimum Requirements

    Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Minimum Requirements The 5580 controllers have these minimum requirements. ControlLogix Controllers Minimum Requirements Requirement, Minimum ControlLogix 5570 Controller ControlLogix 5580 Controller Chassis 1756-A4, 1756-A7, 1756-A10, 1756-A13, 1756-A17 1756-A4, 1756-A7, 1756-A10, 1756-A13, 1756-A17 Series A, Series B, and Series C 0 °C <...

  • Page 19: Product Comparison

    Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2 Product Comparison This section compares: • ControlLogix 5580 controllers to ControlLogix 5570 controllers • GuardLogix 5580 controllers to GuardLogix 5570 controllers ControlLogix Controllers The ControlLogix 5580 controllers operate similarly to the ControlLogix 5570 controllers, with these differences.

  • Page 20: Guardlogix Controllers

    Chapter 2 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Table 3 - Technical Specifications Attribute ControlLogix 5570 Controller ControlLogix 5580 Controller Axes/ms over EtherNet/IP port Not applicable 32 when you use the built-in EtherNet/IP port at 1 Gbps.
  • Page 21 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2 Table 4 - Features and Specifications Attribute GuardLogix 5570 Controller GuardLogix 5580 Controller Unconnected message buffers 20 outgoing buffers, configurable to 40 320 - Any combination of outgoing or incoming unconnected buffers.

  • Page 22: Controller Dimensions

    Chapter 2 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Controller Dimensions This section shows dimensional differences. ControlLogix 5570 Dimensions 34.55 mm 142.94 mm (1.36 in.) (5.63 in.) Logix5572™ RUN FORCE SD 145.20 mm (5.72 in.) ControlLogix 5580 Dimensions 136.60 mm...

  • Page 23: Guardlogix 5570 Dimensions

    Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2 GuardLogix 5570 Dimensions 34.55 mm 142.94 mm (1.36 in.) (5.63 in.) Logix5572S™ RUN FORCE SD 145.20 mm (5.72 in.) GuardLogix 5580 Dimensions 34.55 mm 34.55 mm 139.6 mm (1.360 in.) (1.360 in.) (5.50 in.) Logix5584ES™...

  • Page 24: Connectors And Status Indicators

    This section shows the front plate differences. For more information on the status indicators and reset button, see Chapter 7, Diagnostics and Status Indicators Indicators with ControlLogix Systems on page 141. ControlLogix 5570 ControlLogix 5580 32511-M Item Description Item Description...
  • Page 25 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2 GuardLogix 5570 GuardLogix 5580 and Safety Partner Logix5584ES™ LINK FORCE SD PROG Item Description 4-character display Status Indicators Mode switch (Remote, Run, Program) SD card slot and Reset Button behind the door Item Description USB Port...

  • Page 26: Project Size

    • Connected Messages are executed in the user application • External devices, programming terminals, or HMIs communicate with the controller You must track the number of connections that are used when you configure a ControlLogix 5570 control system. Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...

  • Page 27: Nodes On An Ethernet/Ip Network

    Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2 Nodes on an EtherNet/IP Network When used in a Logix Designer application project, version 28 or later, 5580 controllers offer a simplified method for counting controller resources. When you configure a 5580 control system, you simply count the number of Ethernet nodes that you include in the I/O configuration section of your Logix Designer application project.

  • Page 28: New Project Dialog Box

    Chapter 2 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Devices Excluded from the Node Count Ethernet devices that exist on the EtherNet/IP network but are not added to the I/O configuration of the project do not count as nodes. These items are not added to the I/O configuration and are not considered nodes: •...

  • Page 29: Controller Properties

    Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2 Controller Properties This table compares the Controller Properties Tab. Controller Properties Tab Comments General Same functionality as 5570 controllers. Major Faults Same functionality as 5570 controllers. Minor Faults Same functionality as 5570 controllers. Date/Time Same functionality as 5570 controllers.
  • Page 30 Chapter 2 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Advanced Tab The Advanced tab provides a way to assign the Controller Fault Handler and Power-up Handler. You can also match a project to a specific controller by serial number. •...
  • Page 31 As you change the project, the data values are automatically updated to indicate the estimated memory usage and remaining available memory. Figure 2 - ControlLogix Controller Properties Dialog Box - Memory Tab ControlLogix 5570 Version 28 Example ControlLogix 5580 Version 28 Example Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...
  • Page 32 The number of Ethernet nodes is also updated automatically. As you change the project, the data values are automatically updated. Figure 3 - ControlLogix Controller Properties Dialog Box Version 29 or later- Capacity Tab ControlLogix 5570 Example ControlLogix 5580 Example Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...
  • Page 33 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2 Figure 4 - GuardLogix Controller Properties Dialog Box - Capacity Tab GuardLogix 5570 Version 28 Example GuardLogix 5580 Version 31 or later Example Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...
  • Page 34 Chapter 2 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Internet Protocol Tab When online with the controller, the Internet Protocol tab lets you configure the IP Settings. These settings are not available offline. Figure 5 - Controller Properties Dialog Box - Internet Protocol Tab - Online When online, configurable settings include the following: •...
  • Page 35 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2 Port Configuration Tab When online, the Port Configuration tab lets you view and configure the Ethernet port settings: • View Link Status • Enable/Disable the Ethernet port • Configure Auto-Negotiate •...
  • Page 36 Chapter 2 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Port Diagnostics On the Port Configuration category, click the Port Diagnostics button to view information for the Ethernet port. For parameter descriptions, see the ControlLogix 5580 and GuardLogix 5580 Controllers User Manual, publication 1756-UM543.

  • Page 37: Controller Reset

    Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2 Controller Reset You can clear the program from memory on the 5570 controllers. On 5580 controllers, you can clear the program from memory and reset the controller to factory default settings. 5570 Controllers Clearing the program from the on-board NVS memory on the 5570 controllers and the 1756-L7SP Safety Partner, involves removing the...

  • Page 38: Sd Card Behavior

    On Uninitialized Memory Loads both Firmware and Application • Loads Firmware if there is a revision mismatch Does Nothing • Loads Application (1) Indicates change in behavior from ControlLogix 5570 and older controllers. (2) “Valid” includes the No Project condition. Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...

  • Page 39: Communication Options

    Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2 Communication Options Several communication networks are available for use. This table describes typical network applications that are used, and lists the networks available to support such applications. Application Type 5570 Controllers - 5580 Controllers - Supported Networks...

  • Page 40: Communication Throughput

    CPU, then UID/UIE pairs and Periodic Tasks are not as effective in all cases. The items that are highlighted in this table are where controller behavior differs. Table 7 - ControlLogix 5570 and ControlLogix 5580 Controller Behavior Differences Tag Read/Write UID/UIE Periodic Task...

  • Page 41: Download The Program To The Controller

    Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2 Because the controllers have 32-bit data integrity, this only applies to data structures larger than 32 bits. If word-level integrity is your primary concern, the 32-bit data integrity does not impact your data use. Good programming practice dictates the use of two unique words at the beginning and the end of data.

  • Page 42: Downloading Workflow Change

    Chapter 2 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Downloading Workflow Change Offline builds can save time when doing subsequent downloads. 5580 Controllers 5570 Controllers Only changed source code is recompiled on a download. All source code is recompiled on every project download. Mitigation Adjust your workflow to save workstations from having to rebuild the project.

  • Page 43: Thermal Monitoring And Thermal Fault Behavior

    Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2 Thermal Monitoring and The controllers can monitor internal module temperatures and respond as the temperature increases. Thermal Fault Behavior Figure 8 - Controller Thermal Fault Behavior All power to the controller is disabled except Threshold for controller to declare a `Hardware Preservation to run the red OK status indicator and Fault’...
  • Page 44 Chapter 2 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Notes: Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...
  • Page 45 Chapter Replacement Considerations with CompactLogix and Compact GuardLogix Systems Topic Page Minimum Requirements Product Comparison Controller Spacing Controller Dimensions Connectors and Status Indicators Power the Controller Project Size Configure the Controller Controller Reset Button SD Card Behavior Communication Options EtherNet/IP Modes Use I/O Modules in CompactLogix Systems Download the Program to the Controller Thermal Monitoring and Thermal Fault Behavior...

  • Page 46: Replacement Considerations With Compactlogix And Compact Guardlogix Systems

    Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems The features and functions described in this chapter are not an exhaustive list of the features and functions available with the controller. Instead, they provide a picture of what is new or changed in the controller at this release, including the following: •...

  • Page 47: Product Comparison

    Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 Product Comparison The 5380 controllers operate similar to the 5370 controllers, with these differences. CompactLogix Controllers Product Comparison Table 8 - Technical Specifications Attribute CompactLogix 5370 L3 Controller CompactLogix 5380 Controller Memory 1769-L30ER, 1769-L30ER-NSE, 1769-L30ERM: 1 MB 5069-L306ER, 5069-L306ERM: 0.6 MB...
  • Page 48 Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Table 8 - Technical Specifications Attribute CompactLogix 5370 L3 Controller CompactLogix 5380 Controller Voltage and current ratings Controller power: 500 mA @ 5.1V DC and 225 mA @ 24V DC MOD Power: 450 mA @ 18…32V DC MOD Power Inrush:...

  • Page 49: Compact Guardlogix Controllers Product Comparison

    Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 Compact GuardLogix Controllers Product Comparison Table 9 - Technical Specifications Attribute Compact GuardLogix 5370 Controller Compact GuardLogix 5380 Controller Memory 1769-L30ERMS: 1 MB standard, 0.5 MB safety 5069-L306ERS2, 5069-L306ERMS2: 0.6 MB + 0.3 MB Safety 1769-L33ERMS: 2 MB standard, 1 MB safety 5069-L310ERS2, 5069-L310ERMS2: 1 MB + 0.5 MB Safety 1769-L36ERMS: 3 MB standard, 1.5 MB safety...
  • Page 50 Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Table 9 - Technical Specifications Attribute Compact GuardLogix 5370 Controller Compact GuardLogix 5380 Controller Motion axes 1769-L30ERMS - As many as 4 axes 5069-L306ERMS2: As many as 2 axes 1769-L33ERMS - As many as 8 axes 5069-L310ERMS2: As many as 4 axes 1769-L36ERMS, 1769-L37ERMS,1769-L38ERMS - As many as 16 5069-L320ERMS2: As many as 8 axes...

  • Page 51: Controller Spacing

    Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 Controller Spacing Controller spacing differs between the 5370 controllers and the 5380 controllers. The graphics in this section are not to scale. CompactLogix 5370 L3 and Compact GuardLogix 5370 L3 Spacing Maintain spacing from enclosure walls, wireways, and adjacent equipment.

  • Page 52: Compact Guardlogix 5380 Spacing

    Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Compact GuardLogix 5380 Spacing Maintain spacing from enclosure walls, wireways, and adjacent equipment. The minimum distance on all sides of the Compact GuardLogix 5380 system varies based on the operating temperature, as follows: •...

  • Page 53: Controller Dimensions

    Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 Controller Dimensions This section shows dimensional differences. CompactLogix 5370 L3 Dimensions 55.00 mm (2.17 in.) 105.00 mm (4.13 in.) 132.00 mm (5.20 in.) 118.00 mm (4.65 in.) CompactLogix 5380 Dimensions 101.66 mm (4.00 in.) 136.81 mm...

  • Page 54: Compact Guardlogix 5370 Dimensions

    Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Compact GuardLogix 5370 Dimensions 89.00 mm (3.5 in.) 84.6 mm (3.3 in.) 114.00 mm (4.48 in.) Compact Compact Guard Guard Logix Logix SAFETY SFTY RUN SFTY TASK SFTY LOCK 132.00 mm SFTY OK (5.20 in.) 118.00 mm...

  • Page 55: Connectors And Status Indicators

    Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 Connectors and The following tables shows the differences between the connectors and status indicators. Status Indicators For more information on the controller status indicators and reset button, see Chapter 8, Diagnostics and Status Indicators with CompactLogix Systems on page 149.
  • Page 56 Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Compact GuardLogix 5370 Compact GuardLogix 5380 Compact Compact Guard Guard Logix Logix SAFETY SFTY RUN SFTY TASK SFTY LOCK SFTY OK L36ERMS 1 (Front) 2 (Rear) Item Description Item Description Status Indicators 4-character display Behind the door:...

  • Page 57: Power The Controller

    Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 Power the Controller There are differences in how to power the 5380 controllers versus the 5370 controllers. Table 10 highlights some of the power differences. For information on how to power your system, see the CompactLogix 5380 and Compact GuardLogix 5380 Controllers User Manual, publication 5069-UM001.

  • Page 58: Project Size

    Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Project Size The Logix Designer application uses the .ACD file format type with controller projects. The project file size does not reflect the size of your project that downloads to the controller. The .ACD file contains multiple components. Not all components are downloaded to the controller.

  • Page 59: Nodes On An Ethernet/Ip Network

    Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 Nodes on an EtherNet/IP Network When used in a Logix Designer application project, 5380 and 5370 controllers offer a simplified method for counting controller resources. When you configure a 5380 control system, you simply count the number of Ethernet nodes that you include in the I/O configuration section of your Logix Designer application project.

  • Page 60: New Project Dialog Box

    Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems New Project Dialog Box When you create a project with a 5380 controller, the New Project dialog box appears. The dialog box provides standard controller settings, including security settings. The information that is entered in this dialog box displays on the Controller Properties General tab and Security Tab.

  • Page 61: Controller Properties

    Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 Controller Properties This table lists Controller Properties dialog box tabs and indicates how a tab is different on a CompactLogix 5380 controller compared to a CompactLogix 5370 L3 controller. Controller Comments Properties Tab General...
  • Page 62 Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Advanced Tab The Advanced tab provides a way to assign the Controller Fault Handler and Power-up Handler. You can also match a project to a specific controller by serial number. The tab is used when the project is offline. •...
  • Page 63 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 Project Tab The Project tab provides general project information and lets you configure project download and pass-through display parameters. The tab is used when the project is offline. Figure 10 - Controller Properties Dialog Box - Project Tab 5370 Controllers 5380 Controllers Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...
  • Page 64 Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Memory Tab In the Logix Designer application, version 28 or earlier, the Memory tab indicates data usage. • 5370 controllers - Data usage is indicated with two values. The tab shows I/O memory and Data and Logic memory separately.
  • Page 65 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 Capacity Tab In the Logix Designer application, version 29 or later, the Capacity tab indicates data and Ethernet node usage. This tab was named Memory in previous versions of the Logix Designer application. •...
  • Page 66 Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Security Tab The Security Tab lets you see the controller security settings, for example, the Security Authority choice. Security settings are configured when you create the project. With the Logix Designer application, version 28 or later, the controllers support additional parameters in the Security Authority section.

  • Page 67: Controller Reset Button

    Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 Controller Reset Button You can reset the controller with the reset button behind the front door on the controller. You press the button in and hold it during a controller power-up sequence to reset the controller.

  • Page 68: Sd Card Behavior

    Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems SD Card Behavior The controller has changed some behavior when loading a project from the SD card into a controller. The changes facilitate an easier commissioning of new, out-of box controllers. All Logix 5000 controllers ship from the factory with firmware revision 1.x.

  • Page 69: Communication Options

    Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 Communication Options CompactLogix 5380 and Compact GuardLogix 5380 controllers can operate on EtherNet/IP networks. CompactLogix 5370 L3 and Compact GuardLogix 5370 L3 controllers can operate on EtherNet/IP and DeviceNet networks. IMPORTANT Be aware of the following: •...

  • Page 70: Communication Throughput

    Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Communication Throughput Unlike 5370 controllers, which shares its main core between application code and communications, the 5380 controllers run communications asynchronously from the user application. This implementation provides better communications throughput in both the bandwidth and speed of data the 5380 controller can deliver to and from, for example, HMIs, Historians, and MES systems.
  • Page 71 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 The items that are highlighted in this table are where 5370 and older controllers and the 5380 controllers behavior differ. Table 13 - Behavior Differences Tag Access UID/UIE Periodic Task Tag Read/ Write Source 5380 Controllers...

  • Page 72: Ethernet/Ip Modes

    Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems EtherNet/IP Modes With the Logix Designer application, version 29 or later, 5380 controllers support the following EtherNet/IP modes: • Dual-IP Mode • Linear/DLR Mode For more information on how to use EtherNet/IP modes, see the CompactLogix 5380 and Compact GuardLogix 5380 Controllers User Manual, publication 5069-UM001.

  • Page 73: Linear/Dlr Mode

    Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 Linear/DLR Mode When the controllers operate in Linear/DLR mode, they can only connect to one network and have only one network configuration. The controllers can connect to any EtherNet/IP topology. CompactLogix 5380 Controller Compact 5000 I/O Modules PanelView Plus 7 Terminal...

  • Page 74: Use I/O Modules In Compactlogix Systems

    Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Use I/O Modules in You can use local and remote I/O modules with the controllers. CompactLogix Systems The following is information about how you can use I/O modules in different applications. 5370 Application 5380 Application Local I/O modules...

  • Page 75: Compactlogix 5370 L3 System

    Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 CompactLogix 5370 L3 System The following shows I/O modules used in CompactLogix 5370 L3 system. Local I/O Modules Bank 1 Bank 2 Bank 3 CompactLogix 5370 L3 Controller 1769 Compact I/O Modules Workstation Stratix 6000 Switch 1734-AENTR Adapter...

  • Page 76: Local I/O Module Performance

    Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Local I/O Module Performance Local I/O module performance is significantly improved in 5380 systems when compared to 5370 systems. The improved performance results from the following: • A high-performance, multi-core processor architecture •...

  • Page 77: Event Task Triggers

    Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 Event Task Triggers You can use event task triggers in 5380 systems to optimize local I/O performance and screw-to-screw times. An event task, if configured correctly, interrupts all other tasks for the minimum amount of time that is required to respond to the event.

  • Page 78: Scheduled Outputs

    Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Scheduled Outputs New with 5380 controllers and Compact 5000 I/O fast modules is the option to schedule outputs and time stamp inputs to a grandmaster clock within a CIP Sync™ system. CIP Sync technology supports highly distributed applications that require the following: •...

  • Page 79: Download The Program To The Controller

    Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 Download the Program to The first time that you download a program, it can take longer than subsequent downloads. These situations can affect download/compile times: the Controller • The capability of the personal computer or laptop. •...

  • Page 80: Downloading Workflow Change

    Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Downloading Workflow Change Offline builds can save time when doing subsequent downloads. 5380 Controllers 5370 Controller Only changed source code is recompiled on a download. All projects had their source code recompiled on every download.

  • Page 81: Thermal Monitoring And Thermal Fault Behavior

    Replacement Considerations with CompactLogix and Compact GuardLogix Systems Chapter 3 Thermal Monitoring and The controllers monitor internal module temperatures and respond as the temperature increases. Thermal Fault Behavior Figure 15 - Thermal Fault Behavior All power to the controller is disabled except Threshold for controller to declare a `Hardware Preservation to run the red OK status indicator and Fault’...

  • Page 82: Rockwell Automation Publication 1756-Rm100F-En-P - October

    Chapter 3 Replacement Considerations with CompactLogix and Compact GuardLogix Systems Notes: Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...

  • Page 83: Perform Risk Assessment

    Chapter Replacement Considerations with Safety Applications Topic Page Perform Risk Assessment Applications with 1734-AENTR Series A Modules Safety Signature Safety Network Number Produce/Consume Safety Tags Safety Application Conversion Replace Producer Controller This chapter describes features and functions that are associated with the GuardLogix®...

  • Page 84: Applications With

    Chapter 4 Replacement Considerations with Safety Applications Applications with If your system includes 1734-AENTR Series A modules and you update to a GuardLogix 5580 controller, reconnection events can result in a failure to 1734-AENTR Series A Modules connect. The modules display error code 16#203 (connection time out) or 16#117 (invalid connection POINT).

  • Page 85: Gsv Of Safety Attributes

    Replacement Considerations with Safety Applications Chapter 4 GSV of Safety Attributes The two attributes below generate errors when imported into a Compact GuardLogix 5380 or GuardLogix 5580 Controller project. These attributes no longer exist in the Compact GuardLogix 5380 and GuardLogix 5580 Controllers.

  • Page 86: Safety Network Number

    Chapter 4 Replacement Considerations with Safety Applications Safety Network Number The safety network number (SNN) uniquely identifies CIP Safety™ subnets within a routable safety network. The combination of the SNN + Node Address uniquely identifies each CIP Safety port on each device in the routable safety network.

  • Page 87: Produce/Consume Safety Tags

    Replacement Considerations with Safety Applications Chapter 4 Produce/Consume Safety GuardLogix 5580 and Compact GuardLogix 5380 controllers can produce standard tags as unicast or multicast, but they can only produce safety tags as Tags unicast. The controllers can consume safety tags as either unicast or multicast. When you configure a produced safety tag, you are only allowed to configure unicast connection options.

  • Page 88: Safety Application Conversion

    Chapter 4 Replacement Considerations with Safety Applications Safety Application When you import a Logix Designer project that was created in an earlier version of Logix Designer application, the project is converted to the later Conversion version. IMPORTANT The standard side of Compact GuardLogix 5380 and GuardLogix 5580 Controllers operate the same as standard CompactLogix™...

  • Page 89: Convert A Safety Application

    Replacement Considerations with Safety Applications Chapter 4 Convert a Safety Application To convert from a Compact GuardLogix 5370 or GuardLogix 5570 controller to a Compact GuardLogix 5380 or GuardLogix 5580 controller, follow this procedure: TIP The example in this procedure converts a 1756-L72S controller to a 1756-L84ES controller.
  • Page 90 Chapter 4 Replacement Considerations with Safety Applications IMPORTANT • If you are offline, and there are one or more properties dialog boxes with pending edits, the edits are automatically applied. • If you are online, you are prompted to apply the edits. •...
  • Page 91 Replacement Considerations with Safety Applications Chapter 4 e. The Save Imported Project As dialog opens. The import process must create a project file - you must specify the name, location and revision of the project file to create. f. Click Import to open the project file. Once the project file is opened, the Controller Organizer appears, and shows everything in the controller as of the time when the project file was last saved.
  • Page 92 Chapter 4 Replacement Considerations with Safety Applications 3. Change the GuardLogix 5570/Compact GuardLogix 5570 controller to a GuardLogix 5580/Compact GuardLogix 5580 controller. IMPORTANT • If you change from a GuardLogix 5570 safety controller with a SIL 3/PLe application to a Compact GuardLogix 5380 controller, the application changes to SIL 2/PLd.
  • Page 93 Replacement Considerations with Safety Applications Chapter 4 c. On the confirmation dialog, read the and be aware of the warning messages. d. On the confirmation dialog, click Yes. e. Verify Errors and Warnings. f. The 1756-L84ES safety controller retains the SIL 3/PLe configuration.

  • Page 94: Replace Producer Controller

    If only standard tags are being produced by the GuardLogix 5580 SIL2 controller, then the existing GuardLogix 5570 controller in the consumer project can be replaced by a ControlLogix 5570 controller. Since the GuardLogix 5570 version 28 controller is consuming standard tags, there is no need for the device in the I/O tree to be a [2-slot] safety controller.

  • Page 95: Standard Application Conversion

    ControlLogix® 5580 and GuardLogix® 5580 controllers 5380 controllers CompactLogix™ 5380 and Compact GuardLogix 5380 controllers 5570 controllers ControlLogix 5570 and GuardLogix 5570 controllers 5370 controllers CompactLogix 5370 and Compact GuardLogix 5370 controllers Converting Logix When you open a Studio 5000 Logix Designer® project to open a project that...

  • Page 96: Produce And Consume Tags

    Chapter 5 Standard Application Conversion Produce and Consume Tags The recommendations in this section provide techniques for establishing produced or consumed tag communication between the following: • 5580 and 5570 controllers • 5380 and 5370 controllers RPI of Multicast Tags In version 27 or earlier projects, a produced tag produces data at the RPI of the fastest requesting consumer.

  • Page 97: Data Structures

    Standard Application Conversion Chapter 5 Data Structures The Logix Designer application has requirements for data type use. The requirements differ based on the Logix Designer application version that you use. Logix Designer Application Version Requirement Version 26 or earlier Logix 5000 controllers require all data types to be placed on 4-byte address boundaries in RAM.
  • Page 98 Chapter 5 Standard Application Conversion Possible Impact of Requirement Change You can adapt your project to accommodate larger structure sizes, if necessary. You can see the following effects due to the larger size: • Message instruction data lengths can require changes to complete successfully.
  • Page 99 Standard Application Conversion Chapter 5 If the data type size is different between the two projects, modify the UDT to produce the same internal data structure. The following sample UDT illustrates how the 8-byte allocation rule and the 8-byte alignment rule cause a UDT to have another size. Figure 17 - UDT Sample - Needs Additional Memory Allocation and Alignment Table 15 illustrates how this data structure maps in a Logix Designer project,...
  • Page 100 Chapter 5 Standard Application Conversion Table 16 illustrates the hidden padding bytes that the Logix Designer application automatically adds to achieve the 8-byte alignment and allocation rules for a Logix Designer project, version 27 or later. Consider the following: • Padding is added in Word 5 so that MyLint starts at an 8-byte boundary. •...
  • Page 101 Standard Application Conversion Chapter 5 To create a UDT that is the same size in all types of projects, insert additional data elements so that hidden padding bytes are not necessary. The following sample UDT illustrates how UnusedDint1 and UnusedDint2 were added to create a UDT with the same size in a Logix Designer project, version 26 or earlier compared to a Logix Designer project, version 27 or later.
  • Page 102 Chapter 5 Standard Application Conversion To correct any mismatched UDTs, complete the following tasks in either project: 1. Start at the deepest nesting level of any multi-level UDT. 2. Work from the beginning of each structure and look for LINT data types.

  • Page 103: Late Binding Of I/O Data

    Standard Application Conversion Chapter 5 Late Binding of I/O Data The Compact 5000™ I/O module family is the first set of Allen-Bradley® I/O modules use the following: • A high-speed backplane that is optimized for performance that significantly exceeds previous I/O module families.

  • Page 104: I/O Data Manipulation

    Chapter 5 Standard Application Conversion I/O Data Manipulation When you address Compact 5000 I/O modules in a Logix Designer application project, many instructions that previously permitted a direct reference to an entire input or output word now report an invalid data type error.

  • Page 105: Motion Applications

    Standard Application Conversion Chapter 5 Motion Applications The use of integrated motion is slightly different between controllers. For example, not all CompactLogix 5380 and Compact GuardLogix 5380 controllers support Integrated Motion over an EtherNet/IP™ network. ControlLogix 5580 and GuardLogix 5580 Controllers The controllers support up to 256 axes of integrated motion.

  • Page 106: Compactlogix 5380 And Compact Guardlogix 5380

    Chapter 5 Standard Application Conversion CompactLogix 5380 and Compact GuardLogix 5380 Controllers Some CompactLogix 5380 and Compact GuardLogix 5380 controllers support integrated motion. For information on the controllers that support motion, see the CompactLogix 5380 and Compact GuardLogix 5380 Controllers User Manual, publication 5069-UM001. The controllers support up to 20 axes of integrated motion.

  • Page 107: Axis Position References In Move Instructions

    Standard Application Conversion Chapter 5 Axis Position References in Move Instructions When you use Feedback Only or Torque Loop Configured axes in the following Motion instructions, the available position data updates are different based on the Logix Designer projects within which they are used: •...

  • Page 108: Axis_Cip_Drive Data Type

    Chapter 5 Standard Application Conversion AXIS_CIP_Drive Data Type Starting with the Studio 5000 Logix Designer application version 31, some Axis Safety Fault tags in the AXIS_CIP_DRIVE data type are renamed. See Table Table 20 - Axis Safety Fault Tags Pre-version 31 Tag Version 31 or Later Tag SafeStop1Fault SS1Fault...

  • Page 109: Instruction Execution

    ControlLogix® 5580 and GuardLogix® 5580 controllers 5380 controllers CompactLogix™ 5380 and Compact GuardLogix 5380 controllers 5570 controllers ControlLogix 5570 and GuardLogix 5570 controllers 5370 controllers CompactLogix 5370 and Compact GuardLogix 5370 controllers This chapter describes the changes in instructions, and the comparisons between the 5580/5380 controllers and the 5570/5370 controllers.

  • Page 110: Math-Related Instructions

    Chapter 6 Instruction Execution Math-related Instructions This section describes the changes in math-related instructions, and apply to the following: • TRN Instruction Changes • Improved Math Instruction Accuracy • SQR/SQRT Adjustment • X Mod 0 • AND, NOT, OR, and XOR Support for REAL •...

  • Page 111: Improved Math Instruction Accuracy

    Instruction Execution Chapter 6 Improved Math Instruction Accuracy The implementation changed from a polynomial algorithm to an industry-standard algorithm. The algorithm change, along with hardware Language Affected improvements, help to improve overall accuracy for the controllers. Ladder Logic (RLL) This implementation affects these instructions: ACS/ACOS, ASN/ASIN, Structured Text (ST) ATN/ATAN, COS, LN, LOG, SIN, SQR, TAN, XPY.

  • Page 112: Mod 0

    Chapter 6 Instruction Execution X Mod 0 This instruction was updated to conform to IEC 61131-3 ed. 2 table 28 for MOD function. In this case, anything Mod 0 results in 0. Language Affected Ladder Logic (RLL) This implementation affects the MOD instruction. Structured Text (ST) 5580/5380 Controllers 5570/5370 Controllers...

  • Page 113: Floating Point Literals

    Instruction Execution Chapter 6 5570/5370 Controllers Bitwise arithmetic operations for reals only in FBD. When used in RLL, you get this error: Invalid Data Type. Argument must match parameter data type. Mitigation Floating Point Literals The programming software now detects invalid parameter values. This helps to prevent you from accidentally specifying invalid values to certain instructions.
  • Page 114 Chapter 6 Instruction Execution 5580/5380 Controllers If an instruction only verifies with tags of type DINT, it also only verifies with literal values that are Integers. MEQ: Error during Controller Verification: Invalid Data Type. Argument must match parameter data type. MAJ in Structured Text When you specify a floating literal for the Direction argument (a DINT), you get the following error.

  • Page 115: Xpy Instruction

    Instruction Execution Chapter 6 XPY Instruction This implementation matches the industry standard behavior for raising X to the power of Y. Language Affected Ladder Logic (RLL) 5580/5380 Controllers 5570/5370 Controllers Structured Text (ST) Function Blocks (FBD) Sequential Function Chart (SFC) (1) Only affects embedded Structured Text.

  • Page 116: Structural Changes To Execution

    Chapter 6 Instruction Execution Structural Changes to This section describes the structural changes to execution, and apply to the following: Execution • JSR Nesting Level Limit • Max Number of Inputs or Outputs for a Program JSR/RET • Max Number of InOut Parameters for an Add-On Instruction •...

  • Page 117: Max Number Of Inputs Or Outputs For A Program Jsr/Ret

    Instruction Execution Chapter 6 Max Number of Inputs or Outputs for a Program JSR/RET JSR calls are now limited to 40 input parameters and 40 output parameters. With this limit, the controller is less likely to run out of memory at runtime. If Language Affected you exceed this limit, you get a verification error.

  • Page 118: Max Number Of Inout Parameters For An Add-On Instruction

    Chapter 6 Instruction Execution Max Number of InOut Parameters for an Add-On Instruction When an Add-On Instruction is called, the number of InOut parameters that you can pass into or out of the Add-On Instruction is as follows: • Logix Designer application, version 28 or earlier - 40 •...

  • Page 119: Jump To Label Must Be Present

    Instruction Execution Chapter 6 Jump to Label Must Be Present Previously, a jump to label request could reference a label that did not exist and cause a fault. The 5580 and 5380 controllers require the label to exist before Language Affected the following: Ladder Logic (RLL)

  • Page 120: Mcr Placement

    Chapter 6 Instruction Execution MCR Placement The MCR instruction must be the last instruction on any rung. Otherwise, the project generates an error upon verification. Language Affected Ladder Logic (RLL) Structured Text (ST) 5580/5380 Controllers 5570/5370 Controllers Function Blocks (FBD) Project generates error on verification.
  • Page 121 Instruction Execution Chapter 6 This implementation affects UDTs that contain LINT data types, including LINTs that are in nested UDTs. 5580/5380 Controllers 5570/5370 Controllers Data Type Size - 32 bytes Data Type Size - 24 bytes 5580/5380 controllers Word Elements - 64-Bit Boundary Word Elements...

  • Page 122: Instruction Error And Fault Changes

    Chapter 6 Instruction Execution Instruction Error and This section describes the instruction error and fault changes that apply to the following: Fault Changes • Subscript Expressions • TRN Operator and Math Status Flags • Math Status Flags are Valid Only in One Rung •...

  • Page 123: Subscript Expressions

    Instruction Execution Chapter 6 Subscript Expressions Subscript expressions are treated separately from instructions. If an overflow occurs during their evaluation, the overflow can be recorded as a minor Language Affected overflow fault but always generates a major fault. The major fault indicates that Ladder Logic (RLL) an out-of-range condition exists.

  • Page 124: Trn Operator And Math Status Flags

    Chapter 6 Instruction Execution TRN Operator and Math Status Flags TRN operators always produce a 32-bit integer value. When attempting to store that value into a destination too small to hold it, an overflow condition Language Affected occurs. Ladder Logic (RLL) While a 5570 or 5370 controller causes a minor overflow fault, it does not set Structured Text (ST) the overflow flag.

  • Page 125: Math Status Flags Are Valid Only In One Rung

    Instruction Execution Chapter 6 Math Status Flags are Valid Only in One Rung On 5570 and 5370 controllers, the math status flag reflects any math event that occurs anywhere in the routine that performs the evaluation. The ability to Language Affected identify the instruction that caused the error is a challenge.

  • Page 126: Ave And Std Instruction Accuracy

    Chapter 6 Instruction Execution AVE and STD Instruction Accuracy The internal data type used for internal calculations of AVE and STD instruction now has greater precision. This improves the accuracy of the results Language Affected that the AVE and STD instructions generate. Ladder Logic (RLL) 5580/5380 Controllers 5570/5370 Controllers...

  • Page 127: Math Status Flags Not Permitted In Structured Text

    Instruction Execution Chapter 6 Math Status Flags Not Permitted in Structured Text Math status flags are no longer permitted in ST. Use of math status flags in ST fails verification. Language Affected Ladder Logic (RLL) This implementation affects all math status producer/consumer instructions. Structured Text (ST) 5580/5380 Controllers 5570/5370 Controllers...

  • Page 128: Minor Fault On Overflow

    Chapter 6 Instruction Execution Minor Fault on Overflow You can now generate overflow minor faults. Report Overflow Faults is a new parameter that lets you enable Minor Overflow fault reporting. Language Affected Ladder Logic (RLL) Report Overflow Faults appears on the Controller Properties Advanced Tab: Structured Text (ST) •...

  • Page 129: Manually Set Math Overflow

    Instruction Execution Chapter 6 Manually Set Math Overflow You can use overflow flags to help debug your code. Create math overflow conditions where appropriate in your code. Language Affected Ladder Logic (RLL) If you used an OTE or OTL instruction to set the overflow flag (S:V), the instruction did not always generate a minor fault with 5570 and 5370 Structured Text (ST) controllers.

  • Page 130: Tod Instruction Flags And Math Status Flags

    Chapter 6 Instruction Execution TOD Instruction Flags and Math Status Flags This implementation sets math status flags in a consistent manner across instructions, and offers more complete math status flags for the TOD Language Affected instruction. Ladder Logic (RLL) 5580/5380 Controllers 5570/5370 Controllers Structured Text (ST) In these controllers, a TOD instruction can modify the...

  • Page 131: Subroutines Do Not Affect Math Status Flags

    Instruction Execution Chapter 6 Subroutines Do Not Affect Math Status Flags Subroutines are not considered MSF producers, so they do not preserve math status flags across calls. The JSR, SBR, RET, FOR, BRK instructions are not Language Affected math status flags producers. FOR and BRK instructions do not affect math Ladder Logic (RLL) status flags because they do not pass any parameters.

  • Page 132: Carry Flag

    Chapter 6 Instruction Execution Carry Flag Only the ADD and SUB instructions that specify integer operands can affect the carry bit. This lets you perform chain calculations to support larger Language Affected (unsupported) data types (Add low, Add_with_carry high). Ladder Logic (RLL) The carry flag is limited to only those operations that are relevant.

  • Page 133: Store Nan In An Integer

    Instruction Execution Chapter 6 Store NAN in an Integer When writing/propagating NAN values 5580 and 5380 controllers offer standardized results. Language Affected This implementation affects all instructions that can produce a Floating Point Ladder Logic (RLL) value and store in an integer location. Structured Text (ST) Function Blocks (FBD) 5580/5380 Controllers...

  • Page 134: Operand Changes

    Chapter 6 Instruction Execution Operand Changes This section describes the changes to operands. IMPORTANT Manually determine the impact to your application and correct accordingly. Converting +/- Infinity Converting +/-Infinity to an integer results in MAX signed integer value with MS flags set based on the value. For 32-bit integer machines, this means Language Affected 2147483647 for +Inf and -2147483648 for -Inf.

  • Page 135: Copy/File Instructions

    Instruction Execution Chapter 6 Copy/File Instructions This section describes the changes to copy/file instructions that apply to the following: • COP and CPS Into Structures • JSR and RET Parameters Passing Into Structures • JSR passing Atomic Data type into an Array or Structure •...

  • Page 136: Jsr And Ret Parameters Passing Into Structures

    Chapter 6 Instruction Execution JSR and RET Parameters Passing Into Structures Parameters that pass from JSR (into subroutine) and RET (back to JSR) only use the size of the smaller structure (either source or destination) for the copy. Language Affected Copies that are made into smaller destinations no longer overrun target arrays Ladder Logic (RLL) or structures.

  • Page 137: Jsr Passing Atomic Data Type Into An Array Or Structure

    Instruction Execution Chapter 6 JSR passing Atomic Data type into an Array or Structure If a JSR passed an atomic data element as an input to a subroutine, and that subroutine stores it in an array or structure, then only parts of the target array Language Affected were populated with 5570 and 5370 controllers:...
  • Page 138 Chapter 6 Instruction Execution 5580/5380 Controllers 5570/5370 Controllers If MyAtomic (DINT) = -1 If MyAtomic (DINT) = -1 If MyArray = SINT structure If MyArray = SINT structure After the copy After the copy MyArray[0] = -1 MyArray[0] = -1 MyArray[1] = 100 MyArray[1] = -1 MyArray[2] = 100...

  • Page 139: Instructions That Operate On Arrays

    Instruction Execution Chapter 6 Instructions That Operate On Arrays Instruction actions are limited to member array boundaries. If any of these instructions attempt to access past the end of a member array, they set the ER Language Affected bit and abort the operation. Ladder Logic (RLL) AVE, BSL, BSR, DDT, FBC, FFL, FFU, LFL, LFU, SQL, SRT, and STD now Structured Text (ST)

  • Page 140: Mct/Mctp Instructions

    Chapter 6 Instruction Execution MCT/MCTP Instructions The Motion Coordinated Transform (MCT) and Motion Calculate Transform Position (MCTP) instructions are different with respect to source and target transform dimensions. With version 29 or earlier, the controllers allowed the following MCT/MCTP associations: •...

  • Page 141: Diagnostics And Status Indicators With Controllogix Systems

    Chapter Diagnostics and Status Indicators with ControlLogix Systems This chapter features these controllers, and where applicable, the controllers are known as: Controller Family Includes these controllers 5580 controllers ControlLogix® 5580 and GuardLogix® 5580 controllers 5570 controllers ControlLogix® 5570 and GuardLogix 5570 controllers You can diagnose and troubleshoot the 5580 Controllers with: •...

  • Page 142: Status Indicators

    Chapter 7 Diagnostics and Status Indicators with ControlLogix Systems Status Indicators The Run, Force, SD, and OK status indicators function the same as the 5570 controllers. Ethernet Indicators The Ethernet indicators show the state of the Ethernet port and communications activity. IMPORTANT The 5570 controllers do not have Ethernet indicators because they do not have a built-in Ethernet port.

  • Page 143: Controller Web Pages

    Diagnostics and Status Indicators with ControlLogix Systems Chapter 7 Controller Web Pages The 5580 controllers provides diagnostic web pages that track controller performance, network performance, and backplane performance. IMPORTANT The 5570 controllers do not provide controller web pages because they do not have a built-in Ethernet port.

  • Page 144: Tasks Web Page

    Chapter 7 Diagnostics and Status Indicators with ControlLogix Systems Tasks Web Page On the Tasks web page, the pie chart shows the percentage of the control core's CPU consumed by the tasks that are on that core. The gauges show the CPU utilization of the control and communications cores.

  • Page 145: Diagnostics Web Pages

    Diagnostics and Status Indicators with ControlLogix Systems Chapter 7 Diagnostics Web Pages The Diagnostics web pages use a series of tabs to provide information about the following: • Module Diagnostics • EtherNet/IP™ Overview • Network Settings • Application Connections • Bridge Connections •...

  • Page 146: Advanced Diagnostics Web Pages

    Chapter 7 Diagnostics and Status Indicators with ControlLogix Systems Advanced Diagnostics Web Pages The Advanced Diagnostics web pages provide information about the following: • TCP/IP Network - Provide information about the following: – ICMP Statistics – IP Statistics – UDP Statistics –...

  • Page 147: Browse Chassis Web Page

    Diagnostics and Status Indicators with ControlLogix Systems Chapter 7 Browse Chassis Web Page Browse Chassis lets you view module information, backplane statistics, and connection statistics for modules in the local chassis. Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...

  • Page 148: Rockwell Automation Publication 1756-Rm100F-En-P - October

    Chapter 7 Diagnostics and Status Indicators with ControlLogix Systems Notes: Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...
  • Page 149 Chapter Diagnostics and Status Indicators with CompactLogix Systems This chapter features these controllers, and where applicable, the controllers are known as: Controller Family Includes these controllers 5380 controllers CompactLogix™ 5380 and Compact GuardLogix® 5380 controllers 5370 controllers CompactLogix 5370 and Compact GuardLogix 5370 controllers The status indicators on the 5380 controllers differ from status indicators on the 5370 controllers.

  • Page 150: Controller Status Display And Indicators

    Chapter 8 Diagnostics and Status Indicators with CompactLogix Systems Controller Status Display The 5380 controllers provide the following: • 4-Character Display and Indicators • Controller Status Indicators • EtherNet/IP Status Indicators • Power Status Indicators 4-Character Display The 5380 controllers use a 4-character display that scrolls messages about the controller.
  • Page 151 Diagnostics and Status Indicators with CompactLogix Systems Chapter 8 Table 21 - General Status Messages (continued) Message Interpretation UPDT A firmware update is being conducted from the SD card upon powerup. If you do not want the firmware to update upon powerup, change the Load Image property of the controller. Rev XX.xxx The firmware major and minor revision of the controller.

  • Page 152: Controller Status Indicators

    Chapter 8 Diagnostics and Status Indicators with CompactLogix Systems Table 21 - General Status Messages (continued) Message Interpretation DNS Invalid The DNS used in the port IP configuration is not valid. No Project No project is loaded on the controller. To load a project, complete one of the following tasks: •...

  • Page 153: Ethernet/Ip Status Indicators

    Diagnostics and Status Indicators with CompactLogix Systems Chapter 8 EtherNet/IP Status Indicators The 5380 and 5370 controllers provide status indicators for EtherNet/IP™ network status and EtherNet/IP link status. EtherNet/IP Network Status The EtherNet/IP network status indicators on the 5380 controllers and the 5370 controllers differ in appearance.

  • Page 154: Power Status Indicators

    Chapter 8 Diagnostics and Status Indicators with CompactLogix Systems Power Status Indicators The 5380 controllers use power status indicators show the status of MOD power and SA power. MOD Power Indicator Table 22 describes the MOD Power indicator on a 5380 controller. Table 22 - MOD Power Indicator State Description...

  • Page 155: Controller Web Pages

    Diagnostics and Status Indicators with CompactLogix Systems Chapter 8 Controller Web Pages The 5380 controllers and 5370 controllers provide diagnostic web pages that track controller performance, network performance, and backplane performance. Differences Between 5380 and 5370 Controllers The primary difference between the 5380 and 5370 controller web pages is the organization of content on the browser.

  • Page 156: Home Web Page

    Chapter 8 Diagnostics and Status Indicators with CompactLogix Systems Home Web Page The Home web page provides device information and controller status. Linear/DLR Mode Dual-IP Mode Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...

  • Page 157: Tasks Web Page

    Diagnostics and Status Indicators with CompactLogix Systems Chapter 8 Tasks Web Page IMPORTANT This web page is not available with the 5370 controllers. On the Tasks web page, the pie chart shows the percentage of the control core's CPU consumed by the tasks that are on that core. The gauges show the CPU utilization of the control and communications cores.

  • Page 158: Diagnostics Web Pages

    Chapter 8 Diagnostics and Status Indicators with CompactLogix Systems Diagnostics Web Pages The Diagnostics web pages use a series of tabs to provide information about the following: • Module Diagnostics • Application Connections • Bridge Connections • Ring Statistics Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...

  • Page 159: Ethernet Port A1/A2 Web Pages

    Diagnostics and Status Indicators with CompactLogix Systems Chapter 8 Ethernet Port A1/A2 Web Pages The Ethernet Port A1/A2 web pages use a series of tabs to provide information about the following: • Diagnostic Overview • Network Settings • Ethernet Statistics Linear/DLR Mode Dual-IP Mode Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...

  • Page 160: Advanced Diagnostics Web Pages

    Chapter 8 Diagnostics and Status Indicators with CompactLogix Systems Advanced Diagnostics Web Pages The Advanced Diagnostics web pages provide information about the following: • TCP/IP Network - Provide information about the following: – ICMP Statistics – IP Statistics – UDP Statistics –...
  • Page 161 Diagnostics and Status Indicators with CompactLogix Systems Chapter 8 Linear/DLR Mode Dual-IP Mode Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...

  • Page 162: Browse Chassis Web Page

    Chapter 8 Diagnostics and Status Indicators with CompactLogix Systems Browse Chassis Web Page The Browse Chassis provides information about the devices in the system. You can click the link for each catalog number to access more information about that device. Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...

  • Page 163: Index

    Compact GuardLogix 5380 controller 69 ControlLogix 5580 controller 141 CompactLogix 5370 L3 controller 69 GuardLogix 5580 controller 141 CompactLogix 5380 controller 69 ControlLogix 5570 controller 39 ControlLogix 5570 controllers 39 ControlLogix 5580 controller 39 ControlLogix 5580 controllers 39 add-on instruction...
  • Page 164 Internet Protocol tab 34 CompactLogix 5370 L3 controller 55 Memory tab 31 CompactLogix 5380 controller 55 Port Configuration tab 35 ControlLogix 5570 controller 24 Port Diagnostics 36 ControlLogix 5580 controller 24 Security tab 36 GuardLogix 5570 controller 25 reset button 37...
  • Page 165 Compact GuardLogix 5380 controller 54 CompactLogix 5370 L3 controller 53 GSV 85 CompactLogix 5380 controller 53 GuardLogix 5570 controller ControlLogix 5570 controller 22 ControlLogix 5580 controller 22 allow communication 40 GuardLogix 5570 controller 23 block communication 40 GuardLogix 5580 controller 23...
  • Page 166 Index instruction instruction error and fault changes ACOS 111 AOIs do not propagate math status flags 130 ACS 111 AVE and STD instruction accuracy 126 ADD 132 BTD, FAL, FSC, CMP do not generate math ASIN 111 status 126 ASN 111 carry flag 132 ATAN 111 compare NAN values 133...
  • Page 167 Index Logix Designer application Compact GuardLogix controller 50 CompactLogix controller 47 Advanced tab 30 ControlLogix controller 19 binary files 41 GuardLogix controller 21 build button 41 Capacity tab 32 controller properties 29 import project 41 Internet Protocol tab 34 NAN 115 Memory tab 31 compare NAN values 133 minor overflow faults 30...
  • Page 168 MOD power indicator 154 ShareUnusedTimeSlice 139 NET A1 and NET A2 indicators 153 software SA power indicator 154 ControlLogix 5570 controller 24 configure the controller ControlLogix 5580 controller 24 Compact GuardLogix 5380 58 GuardLogix 5570 controller 24 CompactLogix 5380 58...
  • Page 169 Index Tasks web page Compact GuardLogix 5380 controller 157 X Mod 0 112 CompactLogix 5380 controller 157 XOR 112 ControlLogix 5580 controller 144 XPY 115 GuardLogix 5580 controller 144 temperature warning 43 time slice 30 instruction flags and math status flags 130 instruction changes 110 math status flags 124 troubleshoot...
  • Page 170 Index Notes: Rockwell Automation Publication 1756-RM100F-EN-P - October 2018...
  • Page 172 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, ArmorBlock, Compact 5000, Compact I/O, CompactBlock, CompactLogix, ControlFLASH, ControlFLASH Plus, ControlLogix, Data Highway Plus, DH+, FactoryTalk, Guard I/O, Integrated Architecture, Kinetix, Logix 5000, PanelView, PhaseManager, POINT I/O, POINT Guard I/O, PowerFlex, Rockwell Automation, Rockwell Software, RSLogix 5000, SequenceManager, Stratix, Studio 5000, Studio 5000 Automation Engineering & Design Environment, Studio 5000 Logix Designer, and SynchLink are trademarks of Rockwell Automation, Inc.

This manual is also suitable for:

Controllogix 5580Logix 5000Compactlogix 5370Compactlogix 5380Compact guardlogix 5370Compact guardlogix 5380 ... Show all

Table of Contents

Save PDF