Craftsman 917.257552 Owner's Manual

3one convertible
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_
_i ¸ I_, _- i_O
MODEL
U
917.257552
OWNER'S MANUAL
o Assembny
, Operation
Customer IResponsibnBities
o Service and Adjustments
oRepair Parts
CAUTION:
Read and follow
all safety
rules
and instructions
before
operating
this equipment.

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Summary of Contents for Craftsman 917.257552

  • Page 1 MODEL o Assembny , Operation Customer IResponsibnBities o Service and Adjustments oRepair Parts CAUTION: Read and follow 917.257552 all safety rules and instructions _i ¸ I_, _- i_O OWNER'S MANUAL before operating this equipment.
  • Page 2 Safe Operation IMPORTANT: THIS COT:TiNG MACHINE FAILURE TO OBSERVE THE FOLLOWING GENERAL OPERATION • Read, understand, and follow Nil instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to op.erate the machine_ Clear =the area of objects such as which could be picked up and thrown by the blade.
  • Page 3: Product Specifications

    For two (2) years from the date of purchase, if this riding equipment is maintained, instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found tO be defective in material or workmanship. This Warranty does not cover: Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts, Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
  • Page 4: Table Of Contents

    TABL SAFETY RULES ... PRODUCT SPECIFICATIONS ..; .,3 CUSTOMER RESPONSIBILITIES ... 3, 15-18 WARRANTY TRACTOR ACCESSORIES ASSEMBLY OPERATION BNDEX Accessories Adjustments: Brake ... Carburetor ... Mower Front-To-Back Side-To-Side ... Throttle Control Cable ...23 Air Filter, Engine ... Air Screen, Engine ...
  • Page 5: Accessories

    PERFORMANCE Sears offers a wide variety of attachments that fit your tractor_ Many of these are listed below with brief explanations of how they can help you, This list was current at the time of publication; however, it may change in future years _ more attachments may be made in these attachments, or some may no longer be available or fit your model,.
  • Page 6 CONTENTS OF HARDWARE PACK : ,,,,,i ,i Parts Bag contents shown full size (1) Locknut (1) Large Flat Washer (1) Hex Bolt (1) Shoulder Bolt 1/2-13 x 1 5/16-18 (1) Lock Washer (1) Washer 17/32 x 1_3/16 x 12 Ga #t 0 x 5/8 (2) Screws 3/16x 3/4 x 16...
  • Page 7 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes,, To ensure:safe and proper operation of your tractor all parts and hardware you =.assemblemus t be t ghtened:secur,#ly, .Use,.. the correct tools as necessary to insure proper tightnes& TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.
  • Page 8 Remove battery from tractor to fill with acid and charge. ° Fill battery with acid° Fill each ceil until it reaches the bottom of the vent wells,, Do not overfill ° Allow battery to stand and settle for at least thirbj minute&...
  • Page 9 INSTALL BATTERY (See Figs. 4 and 5) ... , =,__ _:., ,,,:"" CAUTION: Do not short battery termi- nals. Before installing battery, remove metal bracelets, wristwatch rings, etc. Positive terminal must be connected first to prevent sparking tal grounding. Lift seat to raised position.. Open battery box doer..
  • Page 10 iNSTALL NIULCHER PLATE • Install two latch hooks to mulcher plate using screw, washer', took washer, and weld nut as shown° NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. • Tighten hardware securely.
  • Page 11 KNOWYOURTRACTOR READ THIS OWNER'S NANUAL Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments, this manual for future reference,, THROTTLE/CHOKE CONTROL CLUTCHIBRAKE PEDAL HEIGHT ADJUSTMENT KNOB Our tractors conform to the safety standards of _he American National Standards Institute. ATTACHMENT CLUTCH LEVER* Used to engage mower blades or other attachments mounted to your tractor_ ATTACHMENT...
  • Page 12 :... ,-, ..ii!,, !, :i x:,;;;¸ The operation of any tractor can result in foreign result in severe eye damage. your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKgNG BRAKE...
  • Page 13: Carburetor

    TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. Select desired height of cut °...
  • Page 14 TO START ENGINE (See Fig. 9) When st'a_tIff_j6r,gine for' the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine • Depress clutch/brake pedal and set parking brake. Place gearshift lever in neutrai (N) position°...
  • Page 15 CUSTO ,,: ... i... AS YOU COMPLETE check B_ke"Operatio'n Check Tire Pressure Check' for Loose Fasteners ... Sharpen!Replace Mower Btades ... 'Lubrication Chart Check Battery Level/Recharge Clean Battery and Terminals Check Transaxle Cooling Be.(s) Ten i0' ... Adjust Motion Drive Belt(s) Tension Check Engine Oil Level change Eng'i'n'e0,,...
  • Page 16 BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See %'O ADJUST BRAKE" in the Service and Adjust- ments section of this manual). TIRES • Maintain proper air pressure in ati tires (See "PROD- UCT SPECIFICATIONS"...
  • Page 17 CVSTO V-BELTS ...Check V-betts for deterioration and wear, after 100 hours of operation and replace if necessary, adjustable, Replace belts if they begin to slip from wean TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling, ENGUNE LUBRICATION Only use high quality detergent oil rated with API service...
  • Page 18 ¢USTO CLEAN A!R SCREEN (See Fig. 17) Air' screen must be kept free of dirt and chaff to prevent engine damage from overheating_ Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers° CLEAN AIR INTAKE/COOLING To insure proper cooling, make sure the grass screen,...
  • Page 19 _ ... :::...:: ... r_,: ... ,''1 ' $ERVUCE ANDADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake • Place gearshift lever in neutral (N) positron. ° Place attachment clutch Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. °...
  • Page 20: Side-To-Side

    ERVJCE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway° Make sure tires are properly "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or' undednflated, you will not properly adjust your mower.
  • Page 21 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE (See Fig. 25) ... The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake., BELT REMOVAL- Remove mower from tractor (See '%0 REMOVE MOWER" in this section of this manual). •...
  • Page 22 ERV|CE AN TO REMOVE WHEEL FOR REPAIRS (See Fig, 28) Block up axis securely_ Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not iose)_ • Repair' tire and reassemble. o •On rear wheels only: align grooves in rear wheel hub and axle, Insert square key.
  • Page 23: Throttle Control Cable

    SERVUCE AND ADJUSTMENTS IENGBNE TO ADJUST THROTTLE CONTROL (See Fig. 31) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable._ If adjustment is necessary, proceed as foIIows: •...
  • Page 24: Cleaning

    Immediately prepare your tractor + for storage at the end of the season or' if the tractor' will not be used for 30 days or more° CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.
  • Page 25 TROUBLESHOOTaNG PROBLEM CAUSE. . Out of fuel Wilt not start Engine not "CHOKED" properly,. Engine flooded., Bad sparkplug. Dirty air filter, Dirty rue! filter Waterin fuet Loose or damaged wiring., Carburetor t O, Engine valves out of adjustmenL •r, Hard to start Dirty air filter.
  • Page 26 TROUBLESHOOTING CAUSE PROBLEM 1,_ Faulty operator-safety presence control system Engine continues to run when operator leaves seat with attachment clutch engaged Poor' cut - uneven Worn, bent or loose blade, Mower deck not level Buildup of grass, leaves, and trash under mower, Bent blade mandrel, Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
  • Page 27 TRACTOR SCHEMATIC WHITE CLUTCH / BRAKE AFTER FIRE SOLENOID IGNITION SWITCH POSITION CIRCUIT M +G START B + S + L NON-REMOVABLE CONNECTIONS - - MODEL NUMBER 917,257552 BATTERY FUSE 30 AMP.. SOLENOID (PEDAL UP) WHITE BLACK BLACK IGNITION CHARGING SYSTEM 3 AMP DC @ 3800 RPM UaHTINa SYSTEM...
  • Page 28 REPAIR PARTS TRACTOR ELECTRICAL _ 42 - - MODEL NUMBER 917,257552 ' 31 36 35...
  • Page 29 Bolt, Hex Head, Fin. 1/4-20 x 3/4 131563 Cover, Terminal, Red 145673 Solenoid 73800400 Nut Lockw/Insert 140844 Adapter Ammeter Rectangular 11151000 Washer Lock internal 5/8 142621 Harness Engine All component dimensions given in U.S. inches 1 inch = 25.4 mm 917.257552 1/4-20 UNC...
  • Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.257552 CHASSIS AND ENCLOSURES 14-...I 4 ---..._...
  • Page 31 Lens, Headlight Bar, Clear 140001X459 Fender 136619 Bracket, Fender 145244X459 Footrest, L.H. '145243X459 Footrest, Roll. STD533707 Bolt 139886 Pivot Bracket Assembly, Loll.. 139887 Pivot Bracket Assembly, R.H 105037X Strip Foam 18" 5479J Plug, Button 1 inch = 25.4 mm 917.257552...
  • Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.257552 DRIVE ""L _//90 88 87...
  • Page 33 Spacer, Split 109070X Keeper, Belt, Retainer 19131312 Washer 13/32 x 13/16 x 12 Gauge 105706X Bearing, Nylon 110812X Washer, Hardened t2000039 Ring, Klip - - MODEL NUMBER 917.257552 127783 123789X 123205X STD523715 STD541437 STD541431 105710X 105709X STD523712 130801 t27274X 140312...
  • Page 34 REPAIR PARTS TRACTOR STEERING ASSEMBLY .- = MODEL NUMBER 917.257552...
  • Page 35 REPAIR PARTS TRACTOR STEERING ASSEMBLY NOTE: All component dimensions given in US - - MODEL NUMBER 917.257552 PART DESCRIPTION 121472X Steering Wheel 142033 Front Axle Assembly 135227 Spindle Assembly, L,.H. 135228 Spindle Assembly, 6266H Bearing, Race, Thrust, Hardened 121748X Washer...
  • Page 36 19131614 Washer 13/32 x 1 x 14 Gauge t40552 Pan, Seat 121246X Bracket, Switch Mounting 121248X Bushing, Snap 72050411 Bolt, Carriage -- MODEL NUMBER 917.257552 PART 134300 121250X 123976X 139888 STD541431 74780814 19171912 127018X STD551150 NOTE: All component dimensions given in U+& inches...
  • Page 37 106222X 59904 106732X427 278H 9040H 106108X427 106268X 7152J 104757X 917.257552 PART DESCRIPTION Decal, Chassis, 6 Speed/42" Decal, V-Belt Schematic Decal, Insert Hood 14HP OHV Decal, Parking Brake Saddle Decal, Mower QC System Pad Footrest Rbr Sqo Craftsman 95 Decal, Lightbox, Grill...
  • Page 38 REPAIR PARTS TRACTOR - _ MODEL NUMBER 917.257552 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 39 REPAIR PARTS TRACTOR ENGINE NOTE: -- MODEL NUMBER PART DESCRIPTION 132760 Control, Throttle 17720410 Screw, Hex Head, Thread Cutting !/4-20 x 5/8 137510 Engine, Kohler, Cmd-L 14 Dual V N/F 137350 Muffler 13280328 Nipple, Pipe 3/8 NPT x 3 13200300 Elbow, Standard 90 °, 3/8-'18 NPT STD551225 Washer...
  • Page 40 REPAIR PARTS TRACTOR MOWER LiFT 13 --_ - = MODEL NUMBER 917.257552 161718...
  • Page 41 Rod, Adjust, Lift 73350600 Nut, Hex, Jam 3/8-!6 UNC 138057 Knob, Infinite Height Adjustment 1108!0X Trunnion, Depth Stop 1403O2 Bearing Pvt. Lift Spherical 73540600 Nut Crownlock 3/8-24 Aft component dimensions given in U.So inches 1 inch = 25°4 mm 917.257552 Rear...
  • Page 42 REPAIR PARTS TRACTOR- - MODEL NUMBER 917.257552 42" MOWER DECK 21 22...
  • Page 43 REPAnR PARTS TRACTOR= 42" MOWER DECK PART DESCRIPTION 144393 Mower Housing Bolt STD533107 138017 Bracket Assembly,Sway 138440 Bracket Assembly; Sway Bar STD624008 Retainer Spring 130832 Arm, Suspension, 850857 Bolt, Hex 3/8-24 x 1.25 Grade 8 STD551137 Washer, Lock 140296 Washer, Hardened 134149 Blade, Mulching 129895...
  • Page 44 REPAIR PARTS TRACTOR DANA TRANSAXLE - MODEL =- MODEL NUMBER NUMBER 4360-79 //_3 917.257552...
  • Page 45 120951X 120416X Use in combinations to maintain proper clearances Order Key No. 15 NOTE: All component dimensions 1 inch = 25.4 mm 917.257552 DESCRIPTION Sprocket, 9 Teeth Gear, Bevel, 42 Teeth Assembly, Kit, Shim .750 Shaft Shaft, Drive Gear, Spur, 12 Teeth...
  • Page 46 REPAIR PARTS TRACTOR KOHLER ENGINE - - MODEL cRANKsHAFT' - - MODEL NUMBER NUMBER CV14S, TYPE NUMBER ill,,llll BLOWER HOUSING ii... E.G,._Co._ROL'S 917.257552 1452 ii,ll BAFFLES...
  • Page 47 12 090 05 25 158 11 12 079 0I 25 158 08 NOTE: All component dimensions given in U.S.. inches 1 inch = 25.4 mm 917.257552 1452 DESCRIPTION Screw, Mounting M5 x 08 x 10 (12) Plate, Blower Housing Housing, Blower...
  • Page 48 _EPAUR PARTS TRACTOR KOHLER ENGINE - - MODEL -FUEL SV_TEM ,, ill -- MODEL NUMBER NUMBER CV14S, TYPE NUMBER (_1o "8 917.257552 1452...
  • Page 49 SM-0545010 12 018 01 12 4O2 01 M6 x 1.0 (2) NOTE: All component dimensions given in U.S,, inches t inch = 2&4 mm 917.257552 1452 DESCRIPTION Head, Cylinder Lifter, Valve (2) Rod, Push (2) Gasket, Cylinder Head Valve, Intake, Standard Size Valve, intake, °25"...
  • Page 50 REPAIR PARTS TRACTOR KOHLER ENGINE-- MODEL i i,i1,11,1, i,iii ii... /ELECTRICAL IGNITION ... ,... [ 17 _,,_ CRANKCASE -- MODEL NUMBER 917.257552 NUMBER CV14S, TYPE NUMBER OIL PAN / LUBRICATION STARTING : 50 1452 2 -3 J-,o SYSTEM...
  • Page 51 243 0I 52 755 15 ILLUSTRATED 5235701 NOTE: All component dimensions given in U_S. inches 1 inch = 25.4 mm 917.257552 1452 DESCRIPTION Block, Cylinder (Use Short Block, Part Number 12 522 01) Seal, Crankshaft Bearing, Crankshaft, Standard (Flywheel End) Bearing, Crankshaft .25"...
  • Page 52 OTE$ •...
  • Page 53 SERVICE ...OTES ... Ii,,...
  • Page 54 SERVICE NOTES...
  • Page 55 1--.
  • Page 56: Replacement

    The model number for your engine will be found on the blower- housing of the engfne, All parts listed herein may be ordered from any Sears, Roebuck and Co, Service Center/Department tail Stores WHEN ORDERING REPAIR PARTS, ALWAYS...

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