Ultra-tow 49802 Owner's Manual

Ultra-tow 49802 Owner's Manual

5' x 8' aluminum trailer kit

Advertisement

5' X 8' ALUMINUM TRAILER KIT
Owner's Manual
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS
before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
Item# 49802
Thank you very much for choosing an Ultra-Tow Product! For future reference, please complete
the owner's record below:
Serial Number/Lot Date Code: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual
to become familiar with this product before you begin using it.
This 5' x 8' aluminum trailer kit is designed for certain applications only. Northern Tool and
Equipment cannot be responsible for issues arising from modification or use of this product in
an application for which it was not designed. We strongly recommend that this product not be
modified and/or used for any application other than that for which it was designed
For technical questions, please call 1-800-222-5381.

Table of Contents

Intended Use.......................................................................................................................................1

Technical Specifications....................................................................................................................1

Important Safety Information..............................................................................................................2
Specific Operation Warnings..............................................................................................................2
Assembly Instructions........................................................................................................................3
Trailer Licensing Notice....................................................................................................................10
Before Each Use...............................................................................................................................10
Operating Instructions......................................................................................................................10
After Each Use..................................................................................................................................12
Maintenance.....................................................................................................................................12
Parts Diagram...................................................................................................................................12
Parts List ...........................................................................................................................................12
Replacement Parts ..........................................................................................................................14
Limited Warranty...............................................................................................................................14
Intended Use
The heavy-duty aluminum trailer kit features a large 5ft. x 8ft. bed, a rustproof aluminum frame,
and a 1,715-lb. payload capacity and includes fenders to prevent cargo damage from rocks and
debris, and lights make the trailer street legal. Meets all DOT requirements.
Technical Specifications
Property
Specifications
5.30-12 Tubeless
Bed Dimensions
5-ft. x 8-ft.
Full Dimensions
144"L x 75"W x 22-1/2"H
Ball/Coupler Size
2 Inch
Load Capacity
1715 lbs. max
GVWR
1,980 lbs.
Shipping Weight
186 lbs.
5' X 8' ALUMINUM TRAILER KIT
Owner's Manual
Purchase Date: _______________
1 of 14

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 49802 and is the answer not in the manual?

Questions and answers

Summary of Contents for Ultra-tow 49802

  • Page 1 5’ X 8’ ALUMINUM TRAILER KIT Owner’s Manual Thank you very much for choosing an Ultra-Tow Product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: _______________ Purchase Date: _______________ Save the receipt, warranty and these instructions. It is important that you read the entire manual 5’...
  • Page 2 5’ X 8’ ALUMINUM TRAILER KIT 5’ X 8’ ALUMINUM TRAILER KIT Owner’s Manual Owner’s Manual Important Safety Information • Before each use, always attach the Safety Chains of the trailer to the towing vehicle. Make sure the Safety Chains are attached to the towing vehicle with the equal length at each side. WARNING: Do not allow the Safety Chains to drag on the ground.
  • Page 3 5’ X 8’ ALUMINUM TRAILER KIT 5’ X 8’ ALUMINUM TRAILER KIT Owner’s Manual Owner’s Manual Box 2 Box 3 SECTION2: FENDER ASSEMBLY 1 tongue set 6 cross members 5. Bolt the fender seats (21) to the spring hanger using M10*25 bolts, ¢10 flat washer and M10 2 side rails 2 leaf spring hangers nuts (30, 28, 29 bolt set A).
  • Page 4 5’ X 8’ ALUMINUM TRAILER KIT 5’ X 8’ ALUMINUM TRAILER KIT Owner’s Manual Owner’s Manual 9. Locate both tire/hub assemblies (22, 10). Using a flat head screwdriver and rubber mallet, pry SECTION5: HITCH ASSSEMBLY open the dust cap (16) of the wheels and find the cotter pin (15). 16.
  • Page 5 5’ X 8’ ALUMINUM TRAILER KIT 5’ X 8’ ALUMINUM TRAILER KIT Owner’s Manual Owner’s Manual SECTION6: LIGHT SYSTEM ASSEMBLY 23. Remove the left tail light (24L) from the light bracket (25L), attach the bracket to the left side rail with M10*25 bolts, ¢10 flat washer and M10 nuts (30, 28, 29 Bolt set A) as shown below.
  • Page 6 5’ X 8’ ALUMINUM TRAILER KIT 5’ X 8’ ALUMINUM TRAILER KIT Owner’s Manual Owner’s Manual Trailer Licensing Notice LIGHTING • Check lighting before each use and every 100 miles to be sure the stop, tail, and turn signals Some states may consider that this trailer kit is and specially constructed or a homemade vehicle for registration, licensing and/or titling purposes.
  • Page 7 5’ X 8’ ALUMINUM TRAILER KIT 5’ X 8’ ALUMINUM TRAILER KIT Owner’s Manual Owner’s Manual Description Description Part No. Q’ty Part No. Q’ty T3 leaf spring M14x80 bolt Bearing ¢14 flat washer Washer M14 nylon lock nut Castle nut M12x90 bolt Cotter pin for spindle ¢12flat washer...
  • Page 8 5’ X 8’ ALUMINUM TRAILER KIT 5’ X 8’ ALUMINUM TRAILER KIT Owner’s Manual Owner’s Manual Replacement Parts Governing Law • For replacement parts and technical questions, please call Customer Service at This limited warranty gives You specific legal rights, and You also may have other rights which 1-800-222-5381.

Table of Contents