Related Manuals for NetGain Motors HyPer 9HV IS
Summary of Contents for NetGain Motors HyPer 9HV IS
- Page 1 User Manual HyPer 9HV IS™ NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 1 of 28...
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Page 2: Table Of Contents
Post-startup Steps ................................. 17 Throttle Mapping ................................17 Brake Regen Mapping ............................... 17 Regen on Neutral Operating Profiles ..........................17 Neutral Torque Mapping ..............................18 Battery Mapping ................................18 NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 2 of 28... - Page 3 Figure 2 - Standard X144 Pin Order Assignment ........................7 Figure 3 - Motor Plug Wiring Photo ............................8 Figure 4 Compact Display Male Connector ........................... 11 NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 3 of 28...
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Page 4: Warning And Caution
Block the non-drive wheels if they remain in contact with the floor so that the vehicle cannot roll in either direction. Motors and controllers must only be connected to a power source by knowledgeable and experienced personnel. NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 4 of 28... -
Page 5: Disclaimer
DISCLAIMER: NetGain Motors, Inc. has no control of third party installation procedure or the use of this motor and control system. Accordingly NetGain Motors, Inc. assumes no liability for vehicle functionality or safety durring or after third party installation of the motor and controller. -
Page 6: X144 Main Wiring Diagram
X144 Main Wiring Diagram X144 ONLY! 12V-24V Key Switch For X1 wkring see: HyPer 9 IS User Manual Figure 1 - Standard X144 Wiring Diagram NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 6 of 28... -
Page 7: X144 K1 Wire Harness Pinout
X144 K1 Wire Harness Pinout Motor Plug Wiring Instructions Termination Steps Must Be Assigned Figure 2 - Standard X144 Pin Order Assignment NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 7 of 28... -
Page 8: Hyper 9Hv Motor Plug Wiring Instructions
Adhere the heatshrink as close to the plug as possible without putting strain on the inserted wires. Figure 3 - Motor Plug Wiring Photo NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 8 of 28... -
Page 9: Hyper 9Hv Motor Plug Pinout
Amp Superseal 2 POS Plug Part# 282080-1 Pin Part# 282110-1 Seal Part# 281934-2 K1-12 K1-32 Motor Thermistor - 2 Position Connector Name Position Motor Thermistor K1-32 Analog Ground K1-12 NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 9 of 28... -
Page 10: X144 Main Contactor Wiring
X144 Position Driver Output 1 K1-26 Coil Return K1-25 Controller HV+ B+ Terminal* Precharge B+ Precharge** * This HV circuit should include proper fuses and disconnect switches. NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 10 of 28... -
Page 11: Compact Display Pinout
Compact Display - 8 Position Connector Name Position +12V Out K1-10 I/O Ground K1-12 Not Connected LIN-BUS K1-15 Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 11 of 28... -
Page 12: Controller Specifications
• Shock & Bump: Tested under conditions suggested by EN60068-2-27 • Cold & Heat: Tested under conditions suggested by EN60068-2-1 • Mechanical size: 210 x 160 x 85 [mm] • Weight: 3.5 kg NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 12 of 28... -
Page 13: Pre-Startup Steps
Diagram. This battery voltage must be within range: Minimum: 90V to Maximum: 180V. 18. Do not connect U,V,W motor leads until steps 4-18 are complete. 19. Before switching on the Controller, remove the 35pin connector. NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 13 of 28... - Page 14 Browse the Firmware Path and select the most recent Firmware release, which you have downloaded. Once this .bin file is selected and in the Firmware Path, Click PROGRAM. 32. Install your motor’s downloaded clone file by clicking on: NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 14 of 28...
- Page 15 Turn off Key Switch and Disconnect High Voltage Supply. motor. Be sure the vehicle’s wheels are suspended HyPer 9HV ™ Connect UVW cables to the from the ground. Re-connect High Voltage Supply. NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 15 of 28...
- Page 16 If the Motor is in Blocked Rotor condition (maximum Current and 0rpm, with possible high frequency noise), switch off the Controller. This means that the encoder wiring or motor phases are wrong. Please, check them. NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 16 of 28...
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Page 17: Post-Startup Steps
Neutral features are programmed into all HyPer 9HV clone files. There are 3 separate operating profiles on each controller, each with a different Neutral Regen Torque percentage. These can be cycled through via: NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 17 of 28... -
Page 18: Neutral Torque Mapping
Operating ambient temperature range: -40°C to +120°C Linear power derating: +135°C (100% current) to +155°C (30% current) Thermal Shut Down: +165°C NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 18 of 28... -
Page 19: X144 Controller Temperature Derating
Operating ambient temperature range: -40°C to +55°C Linear power derating: +80°C (100% current) to +95°C (50% current) Thermal shut down: +95°C NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 19 of 28... -
Page 20: Signal: Inputs And Outputs
Refer to following table for a complete X144 controller I/O capabilities. For a pinout of the wire harness included Figure 2 – Standard Pinout Order Assignment. The following table lists the controller’s in your HyPer 9HV IS, refer to pre-programmed capabilities. K1 connector pin-out for AC-X1... - Page 21 AC-X1 Supply consumption: logic board 2A Max + coil return 8A max COIL RETURN Supply Output (+KEY ±0.3V) Do not exceed 8A Positive Common of Auxiliary NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 21 of 28...
- Page 22 VH>=3.4V / 0,5 – 4,5 mV input Encoder Cos ANALOG INPUT 5 Analog Input 0÷12V 125KΩ pull-down TO BE ASSIGNED +5V OUT Supply Output 5V ±5% 200mA 12V Supply NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 22 of 28...
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Page 23: Diagnostic Code Guide
Main Contactor: Closed • Motors: Enabled Warning 4 (THE LOWEST) • Outputs: Enabled • Main Contactor: Closed • Motors: Enabled Ready No Faults • Outputs: Enabled NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 23 of 28... - Page 24 Fault greater than 70°C. Motor 1 Over Motor 1 temperature is above the Motor 1 Over Temperature Stopping Temperature defined by the user via related parameter. NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 24 of 28...
- Page 25 Error during read/write operation in EEPROM memory. Blocking EEPROM Corrupted Memory CRC doesn't match. Blocking Driver Output 4 Driver Output 4 is either opened or short-circuited. Blocking NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 25 of 28...
- Page 26 At least one Heartbeat hasn't been received during the startup of Net Timeout Heartbeat Stopping the network or after the synchronization phase. Net RPDO Timeout At least one PDO hasn't been received. Stopping NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 26 of 28...
- Page 27 Controller Firmware Programming Blocking DigInputs Overvoltage Digital Input Supply has reached dangerous value Blocking Inverter Model Not Inverter model is not supported by the firmware. Blocking Supported NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 27 of 28...
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Page 28: Additional Support
4. Screenshots of the Active Faults Tab in DIAGNOSE 5. Screenshots of the Faults History Tab in DIAGNOSE 6. Screenshots of the Time/Distance Tab in MONITOR NetGain Motors, Inc. HyPer 9HV IS User Manual Version 06 Page 28 of 28...
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