Agria 9600-112 Operating Instructions Manual
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Agria 9600-112 Operating Instructions Manual

Remote-controlled high grass rotary mulcher
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Translation of the original Operating In-
structions
Remote-controlled High Grass Rotary
Mulcher
agria 9600-112
9600 111
Before commissioning please read the operating in-
structions and note the safety and warning information!
Operating Instructions No. 998 457GB
10.17

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Summary of Contents for Agria 9600-112

  • Page 1 Translation of the original Operating In- structions Remote-controlled High Grass Rotary Mulcher agria 9600-112 9600 111 Before commissioning please read the operating in- structions and note the safety and warning information! Operating Instructions No. 998 457GB 10.17...

  • Page 2: Nameplate

    Petrol engine: For engine no. see page 69, fig. C/7 Please provide this information for each spare parts order, to prevent errors in delivery. Only use genuine Agria spare parts! The technical data, illustrations and dimensions provided in these operating instructions are non-binding. No claims may be derived from them.

  • Page 3: Symbols

    Cutting height adjustment Do not dispose of as do- mestic waste Cutter on Send to recycling facility for disposal - agria-Service - = contact your agria Cutter off service centre Oil lubrication point Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 4: Designation Of Parts Fig. A

    Designation of parts Fig. A Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 5 Removable fuel can 11.1 Tension strap for removable fuel can EMERGENCY STOP switch Signal light Ignition switch Electric motors Transmission Generator Nameplate (ID/machine no.) Starter battery Open-ended spanner WAF 36 Wrench WAF 37 Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 6: Table Of Contents

    Starting the petrol engine ................32 Working with the machine ................34 Stopping the machine ................. 37 Moving the machine ................... 38 5 Maintenance and Repair ............. 39 General ....................... 40 Petrol engine ....................41 Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 7 Machine electric diagram ..............62 Remote control assignment diagram ..........64 Paints, Charger, Wear parts ............. 65 Designation of parts Fig. B .............. 67 Designation of parts Fig. C .............. 69 Declaration of Conformity ..............71 Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 8: Safety Instructions

     Incorrectly executed maintenance or entirely the user's own. repair work Intended use also includes observance  Improper use. of the operating, servicing and mainte- nance conditions stipulated by the man- ufacturer. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 9 The affixed warning and information Before you start work, check the entire signs provide important information for working area for foreign objects (stones, Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 10 Do not approach the running appliance and never place Before starting the engine, set all operat- your hands or feet underneath the appli- ing elements to neutral or idle position. ance or cutting mechanism. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 11 Work with sharp blades. If the blades need to be replaced or sharpened, wear Before cleaning and other work on the protective gloves to carry out the rele- machine switch off the engine, appliance vant activities. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 12 Do not park the machine in closed and protect the machine against rolling rooms with fuel left in the tank. Fuel away. vapours are hazardous. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 13 Make sure the oil used is of the specified the can caps again. quality. Store in approved containers only. Dispose of oil, fuel, grease and filters separately and properly. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 14 Several hours may be required to charge a completely discharged bat- tery. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 15: Description Of Warning And Mandatory Symbols

    Remove foreign objects from the working area. When working with the machine wear individual protective ear plugs - Wear safety shoes. Handle hot engine components with caution! Special charger required. Warning of hand injuries. Do not spray with water! Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 16: Technical Data

    = 107.3 dB according to EN ISO 3744 Bearing lubricant: ..............Permanent lubrication Weight: (with full fuel canister) ................ 495 kg Cutting height adjustment: ..............50-190 mm Ground clearance: .................. 50-190 mm Cutting width: ....................112 cm Dimensions (mm): Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 17: Petrol Engine

    -15 to +45 °C: SAE 10W-40, API classification SF, SG, SH, SJ or higher Slope capability: The engine is suitable for use on slopes (with "max." engine oil level = upper filling mark): ........Continuous operation up to inclination of 50° (119 %) Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 18: Devices And Operating Elements

    The range of the remote control is around 300 m maximum with optimal conditions such as bat- tery level, obstacles in the radio link, disturb- ances and interference from the environment Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 19: Petrol Engine

    This especially applies for no-load opera- tion! Over-revving the engine (letting it roar) can result in immediate damage. Ignition system The petrol engine has a contactless electronic ignition system. We recommend that any neces- Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 20 A respective complete restart of the remote control and the machine is necessary here. Air filter The air filter (C/9) cleans the incoming air. A clogged filter will reduce the engine output. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 21: Removable Fuel Can

    In doing so, avoid scouring points on the fuel hoses. When moving the machine, and in particular during transportation, the can must always be secured against unintended movement using the tensioning strap (A/11.1). Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 22: Traction Drive

    (B/7), and the linear drive (A/5) moves the mow- ing deck accordingly. Make sure that no objects (tools, wood, etc.) are located on the mowing deck during lifting, as this could cause damage to the machine, especially the electric motors. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 23: Remote Control

    (10) Green LED, radio connection Quick flashing of the LED indicates that the radio connection is interrupted or is being restored, slow flashing indicates that the radio connection is present. (11) EMERGENCY STOP switch Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 24 The following machine states and settings are shown on the display: (1) Travel speed (2) Cutting height (3) Hours of operation (4) Strength of the radio signal (5) State of charge of the battery in the remote control (6) Mower on/off Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 25: Electrical System

    When towing the machine for recovery discon- nect a power cable on each of the electric mo- tors. This disables the short-circuit brake. In this case the petrol engine must not on any account be run or started. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 26: Batteries

    An insufficient state of charge of the rechargeable battery will lead to errors in the radio transmission, resulting in partial or total loss of control over the machine. This can result in hazardous situations. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 27: Rechargeable Battery Charger

    Rechargeable battery charger Only charge the rechargeable batteries of the remote control using the charger provided. The electrical cables of the charger must be intact. Damaged cables must be replaced by a professional immediately. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 28: Attachment Points

    Lashing to other points may result in dam- age. Check straps for damage and replace if neces- sary! Do not use sharp-edged load carrying equipment (e.g. sharp-edged hooks, eyes etc.)! Never walk or stand under suspended loads. Danger to life! Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 29: Commissioning And Operation

    Use only branded petrol. Caution is needed when handling fuel. Petrol is highly flammable and explosive under certain conditions! Do not refuel in closed rooms. Never refuel near naked flames, ignitable sparks or hot engine parts. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 30: Danger Zone

    The user is responsible for third parties in the working area (entire area to be worked on). Danger zone Remote-controlled high grass rotary mulcher Never approach the machine from below on sloping terrain. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 31: Starting The Appliance - Basics

    If the rota- tion of the blades is impeded (by foreign bodies), the blade drive could be damaged. Read the operating instructions of the remote control carefully before use. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 32: Before Starting The Engine

    Starting the petrol engine Release the EMERGENCY STOP switch (A/12) on the machine (turn it to the right) and switch on the machine ignition with the ignition switch (A/14). Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 33 This re- duced speed switches off when the speed of the traction drive control unit is too low. A respective complete restart of the remote control and the machine is necessary here. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 34: Working With The Machine

    Increase the engine speed to full throttle with the rpm switch (B/4) (press + rpm). Switch on the mowing drive with the 'mowing drive' switch (B/8) and move to the area to be worked on. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 35 As you can see opposite, such a situation al- ways arises when the machine inclination and the contact area of a crawler track are at differ- ent angles. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 36 4 Commissioning and Operation Keep your hands away from the crawler track mechanisms while the machine is in operation. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 37: Stopping The Machine

    EMERGENCY STOP switch (A/12). Wait until the engine has stopped. Do not forget to switch off the ignition with the ignition switch (A/14), even if the engine has been switched off with the remote control. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 38: Moving The Machine

    (1) on each electric motors. Make sure that the petrol engine is off and is not started until the cables have been com- pletely mounted again. Also see Devices and Operating Elements page Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 39: Maintenance And Repair

    When working with oil, fuel and service and maintenance work! grease wear suitable protective gloves skin protection agents if necessary. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 40: General

    LED (B/10) will flash rapidly. On no account continue working with the machine if the EMERGENCY STOP switches are not functioning correctly. In this case switch the ignition off and contact - agria-Service - Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 41: Petrol Engine

    "max." will result in engine malfunctions and even engine failure! Clean oil cooler Clean the cooling fins of the oil cooler (C/2) with a brush or compressed air every 50 hours of operation. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 42 Run the engine, check the oil level again and top up if necessary. - For engine oil quality see "Technical Data" page 17. Fuel filter Replace the fuel filter (C/3) annually. Note flow direction! Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 43 The speed governor must be correctly adjusted in order to start, operate and stop the engine at the correct speed. - agria-Service - All further maintenance and care of the engine Engine operating instructions Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 44: Battery

    Ah.  For recharging use a charger with a con- stant charging voltage of 14.4 V.  The battery is fully charged when the charg- ing voltage has not increased in 2 hours. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 45 Only use specified vent damage to housing). fuses. Using incorrectly dimen-  sioned fuses will irreparably damage Never dispose of batteries in do- the electrical system – Risk of fire! mestic waste! Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 46: Machine

    Replace damaged blades. The replacement of blades (1) should only be carried out by a specialist workshop. Contact - agria-Service - if the blade shaft is damaged. Blade replacement If it is evident that the blades (1) are too worn for further use, they must be replaced.
  • Page 47 (4) Check the V-belt for wear and damage. Replace the V-belt if it is damaged. Replacement of the belt should only be carried out by a specialist workshop or - agria-Service - Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 48 Insufficient track tension is the main cause of loosing the tracks. Intensive sun radiation during work leads to a significant elongation of the crawler tracks and thus to a reduction of the track tension. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 49 The V-belt is located in the mowing deck and can be accessed by opening the covers under the fuel containers. Check the tension of the V-belt after each 25 hours of operation. For correct V-belt tension see section below. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 50 Check the V-belt for wear and damage. Replace the V-belt if it is damaged. Replacement of the belt should only be carried out by a specialist workshop or - agria-Service - Electric motors Brush contacts When working in dusty and aggressive atmos- pheres, dust and dirt accumulations may devel- op on the brush contacts.
  • Page 51 The battery is located in the lower part of the remote control. Remove and insert the re- chargeable battery as described in the section on charging the rechargeable battery. Further information on the remote control Remote control Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 52: Cleaning

    Clean the flaps at the front and rear of the mow- ing deck, as well as their suspensions. The flaps must move smoothly. Only freely swinging flaps can prevent the ejection of cuttings or foreign objects. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 53: Storage

     Do not cover the machine with a plastic sheet or similar. The moisture accumulating underneath can lead to greater corrosion. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 54: Labels

    If your mobile phone has the function for reading the QR code, you are able to access the operating instructions for this machine at all times. 105 958 Do not spray with water 105 959 Special charger required Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 55: Troubleshooting And Remedies

    Observe the safety instructions! Faults on the machine or on the engine that make a major intervention necessary must always be repaired by a specialist agria workshop that have the necessary tools. Incorrect intervention will only lead to damage. Remote control...

  • Page 56: Rotary Mulcher

    Brush contacts on electric Check brush contacts and re- motors worn place if necessary - agria-Service - Brush contacts on generator Check brush contacts and re- worn place if necessary - agria-Service - Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 57: Petrol Engine

    Too much fuel in engine Clean and dry spark plug, start (flooded) with FULL THROTTLE Air filter soiled Clean air filter Air infiltration through loose Tighten fixing screws carburettor and intake pipe Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 58 The cans were Error in the fuel system Close the venting screws on the not emptied in the can set correct order Leak rectified FB = Remote control, BM= See separate operating instructions for engine Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 59: Decommissioning / Disposal

    Take the machine including the remain- ing technical fluids to a recycling facility for disposal. Dispose of old batteries and elec- trical/electronic parts in accordance with the applicable legal provisions. Do not dispose of as domestic waste. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 60: Inspection And Maintenance Overview

    First engine oil change, all others Replace black oil filter, ! Replace yellow/orange oil filter, ! Clean air pre-filter Check crawler tracks for damage Check V-belts Cleaning Clean fan wheel Clean inside of cooling fins Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 61 = before each start-up = after each cleaning, especially with a high-pressure cleaner = See separate operating instructions for engine = maintenance tasks should be performed by your agria service centre = at least annually = inspection and maintenance tasks can be performed by the operator...

  • Page 62: Machine Electric Diagram

    Machine electric diagram Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 63 SUPERSEAL plug connector 2-pin SUPERSEAL plug connector 3-pin SUPERSEAL plug connector 5-pin SUPERSEAL plug connector 6-pin Condenser Fuse 15 A Fuse 5 A Electric connection 12 V / 5 A Rotating beacon (optional) Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 64: Remote Control Assignment Diagram

    Remote control assignment diagram Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 65: Paints, Charger, Wear Parts

    B&S engine 789 81 Fuel filter 410 274 Air filter, cyclone 706 09 Spark plug 716 23 Engine oil filter Spare parts lists: 997 172 Remote-controlled rotary mulcher 9600 997 137 Briggs-&-Stratton engine Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 66 Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 67: Designation Of Parts Fig. B

    Designation of parts Fig. B Joystick Display Travel speed range Engine speed Key switch Release Mowing deck up/down Mowing drive on/off Engine on Green LED, remote control EMERGENCY STOP switch Red LED Reserve button (not assigned) Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 68 Designation of parts Fig. C Fan grille Oil cooler Fuel filter Oil filter Spark plug/spark plug connector Fuel pump Engine no. Carburettor Air filter Control unit Quick oil drain Starter Oil filler nozzle/dipstick Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 69: Designation Of Parts Fig. C

    Designation of parts Fig. C Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 70 Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 71: Declaration Of Conformity

    Declaration of Conformity Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 72 Agria-Werke GmbH Bittelbronner Straße 42 D-74219 Möckmühl Tel.: +49 6298 39-0 Fax: +49 6298 39-111 E-Mail: info@agria.de Internet: www.agria.de Your local agria specialist dealer:...

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