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Castle, Inc. TSM-12 Owner's Manual

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CASTLE INC
Owners Manual
TSM-12

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Summary of Contents for Castle, Inc. TSM-12

  • Page 1 CASTLE INC Owners Manual TSM-12...
  • Page 2 CASTLE, INC                               TSM‐12 OWNERS MANUAL V1.0                                    Page 2 of 23 ...

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION..........................4 MACHINE SAFETY.........................5 ..........................5 AFETY ULES ..........................6 NVENTORY ............................8 OOLS ......................8 ACHINE EQUIREMENTS SETTING UP YOUR TSM-12 ......................9 OPERATING INSTRUCTIONS.....................13 ......................15 ENERAL NFORMATION ........................15 OLLECTION MACHINE ADJUSTMENTS ......................17 .......................17 OCKET LIGNMENT ........................18 DJUSTMENT ..................18 DJUSTING FOR HINNER ATERIAL SERVICE AND MAINTENANCE ....................19...

  • Page 4: Introduction

    1 Introduction Thank you for making the Castle TSM-12 the latest addition to your shop. Since 1985 our goal has been to manufacture and develop machines that make cabinetmaking and casework easier, faster and more profitable for the woodworker. This machine represents our commitment to your productivity.

  • Page 5: Machine Safety

    2 Machine Safety The Castle TSM-12 was designed with operator safety as a priority. This machine was carefully packaged for shipment at our factory. Upon receipt of the machine, inspect for shipping damage. Report any damage IMMEDIATELY to the freight company, your Castle dealer and to Castle, Inc.

  • Page 6: Inventory

    Your TSM-12 will pocket any material you would normally rout. It is designed for material from ½” to 1 ½”. Use of materials thinner than ½” is not recommended. Every TSM-12 machine is factory adjusted. If you should find a small amount of sawdust in the bottom of your TSM-12, please don’t be alarmed.
  • Page 7 Fig 2 CASTLE TSM-12 BENCH-TOP POCKET MACHINE HARDWARE PACK Part # Part Description F51628 5/16” - 18 Nuts F44114 ¼ - 20 x 1” Flathead Machine Screws F01420 ¼ - 20 Locknuts B02964 9/64” TiN Coated Premium Drill Bit w/ ¼” Shank B00338 3/8”...

  • Page 8: Tools

    2.4 Machine Requirements ELECTRICITY: Your TSM-12 is designed to run on a 110 volt -15 AMP standard 3 prong power supply. 2 prong power adapters are not recommended for use on this machine and could cause electric shock to the user. Be sure your unit is properly grounded. See a qualified electrician if you are in question about your electrical safety compliance.

  • Page 9: Setting Up Your Tsm-12

    3 Setting Up Your TSM-12 Setting Up Your TSM-12 Caution: Always use eye and hearing protection when operating power equipment. 1. Remove the machine from the carton and plastic over-wrap and place on its back as shown (Fig 4). Be careful to place it on a clean surface free of debris to avoid damage to the finish.
  • Page 10 To install your drill motor it should be rotated so that the vertical feature on the motor cowling is in contact with the Motor Stop Tab on the small motor carriage. (Fig 8). Align the drill motor with the small motor carriage as shown. (Fig 9) You DO NOT want a gap between the tab on the motor carriage and the drill motor cowling.
  • Page 11 6. Unpack the Bosch #1617 router motor, collet wrenches and 3/8 collet. Remove router from base. DO NOT UNTIE THE POWER CORD! Replace the 1/2” collet with the 3/8” collet (from the hardware pack) onto the motor and insert the Castle Premium carbide router bit until it sits 1”...
  • Page 12 9. Inspect each motor cord to verify that they are plugged into the duplex power outlet box inside the machine and that they are clear of any moving parts. You may untie the main machine power cord at this time. Verify the router bit is positioned at the center of the cutout on the underside of the worktop (Fig 15).

  • Page 13: Operating Instructions

    1. Check to be sure the switch on top of the machine is in the OFF position and then plug the TSM-12 into a 110 volt grounded power supply. 2. Place material to be pocketed on the work table under the clamp and squarely against the rear face.
  • Page 14 5. Push the black handle away from operator rapidly until it hits the stop (Fig 20). This routs the pocket. If you release the black handle, the machine will move to the neutral position on its own. It is not necessary to release the black knob before proceeding to step 6.

  • Page 15: General Information

    To aid in the length of the life of your router motors it is recommended to use dust collection with your TSM-12. In addition to clearing the dust from the case of the machine, the air flow through the case of the machine will help to keep your router motors cool.
  • Page 16 Included with your machine is a template for cutting out a cover for the bottom of your TSM-12, necessary for creating a vacuum for pulling dust and air out of the case. Using the template provided; cut out a cover for the hole in the bottom of the case from any 1/8” thick material.

  • Page 17: Machine Adjustments

    5 Machine Adjustments Machine Adjustments Your TSM-12 is factory adjusted to handle typical pocket-hole needs. Some adjustment may be necessary. Note: Before making any adjustments, please sure that the machine is discon- nected from the electrical power outlet. 5.1 Pocket Hole Alignment If the pilot hole is off center of the pocket, (from the operator position) reach into the right side of the machine, and loosen the wing-nut ½...

  • Page 18: Web Adjustment

    5.3 Adjusting for Thinner Material Your TSM-12 is set up for use in ¾” material. It can be adjusted to work in 5/8” or ½” material. To do so, make a shim the size of the work top from 1/8” or ¼” plywood material. Lay it on the work table then place your stock on the shim material.

  • Page 19: Service And Maintenance

    6.1 Router Bit Replacement 1. Unplug the TSM-12 from the electrical outlet. 2. Lay the machine on its back so the bottom of the ma- chine accessible.

  • Page 20: Pilot Bit Replacement

    U-bolt (Fig 32). Fig 32 6.2 Pilot Bit Replacement 1. Unplug the TSM-12 from the electrical outlet. 2. Loosen the hose clamp with a slotted screw driver (Fig 33), and pull the drill out of the machine. Fig 33 3.
  • Page 21 4. To install your drill motor it should be rotated so that the vertical feature on the motor cowling is in contact with the Motor Stop Tab on the small motor carriage. (Fig 35). Align the drill motor with the small motor carriage as shown. (Fig 36) You DO NOT want a gap between the tab on the motor carriage and the drill motor cowling.

  • Page 22: Motors And Bits

    ” size drill bit  Contact your local Castle Dealer or our Castle Parts Department at 800-282-8338 for in- formation and pricing on tooling and accessory products for your TSM-12, or shop our convenient Web Store for online ordering. http://store.castleusa.com/ Caution: Always wear safety goggles when using compressed air.

  • Page 23: Warranty Information

    Castle, Inc. uses only the highest quality materials available for the construction of our machines. Your TSM-12 Bench Top Pocket Machine is warranted for one full year from the date of purchase against workmanship or material defects under normal use and service. We are not responsible for negligence, misuse or accidents.

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