TorcUP EP1000 Operating & Maintenance Instructions
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TorcUP EP1000 Operating & Maintenance Instructions

Torque wrench power pump. foe 1 1/2 hp 115v and 230v power pump
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Bobby Sullivan
March 17, 2025

what weight of HYd oil do we run is the torcup EP1000

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1 comments:
Mr. Anderson
March 17, 2025

The recommended hydraulic oil weight for the TorcUP EP1000 is ISO 32 or 46.

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Summary of Contents for TorcUP EP1000

  • Page 2 THE HANDS OF THE OPERATOR. FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY. The use of other than genuine TorcUP replacement parts may result in safety hazards, decreased tool performance, and increased maintenance, and may invalidate all warranties.

  • Page 3: Table Of Contents

    TorcUP has taken every care in preparing this Operational Manual that is intended as a technical guideline only. TorcUP accepts no liability in relation to any use or reliance made of any information in this Operational Manual. All information, illustrations and specifications in this Operational Manual are based on the latest information available at the time of publication.
  • Page 4 Keep this manual for reference. WARRANTY STATEMENT TorcUP products are warranted to be free of defects in materials and workmanship under normal use for as long as the original purchaser owns them, subject to the guidelines and limitations listed. This warranty does not cover: normal wear &...
  • Page 5 Make sure to read the instructions, warnings and precautions carefully. Follow any recommended safety precautions to avoid personal injury or damage to the unit. TorcUP cannot be responsible for any damage or injury from unsafe use, lack of maintenance or incorrect operation. In the event any questions or concerns arise, contact TorcUP or a local Distributor for clarification.

  • Page 6: Technical Specifications

    Remove SHIPPING PLUG (A) and install VENT PLUG (B) into cover plate. 4.2 ADDING OIL Remove OIL FILLER CAP (C) and add TorcUP Hydraulic Oil into reservoir. Oil level should not exceed 1” from the reservoir cover. As a “rule of thumb” oil should be visual in site window when the unit is powered down and all connected tools or cylinders are retracted.

  • Page 7: Install Hydraulic Connections

    Check for proper electrical supply before connecting. Be sure the electrical connection is grounded. Check that your power supply agrees with the motor nameplate and/or TorcUP model decal. NOTE: MOTOR MAY SPARK. DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE OR IN THE PRESENCE OF CONDUCTIVE LIQUIDS.

  • Page 8: Pump Mounting

    NOTE: In the event multiple buttons are depressed for longer than 5 seconds, the unit is programmed to shut down. To restart, you will need to depress the motor “ON” to continue, or unplug / re-plug the unit into power supply, then depress the motor “ON” to continue. www.torcup.com...

  • Page 9: Pressure Torque Setting

    Completely change the hydraulic oil and clean the intake screen and magnet (located in the reservoir) twice a year. If equipped, change the external oil filter twice a year (Use TorcUP oil only, Model # AO1, 1 gallon). Change the oil more frequently when used in extremely dusty areas or when the oil has been overheated.

  • Page 10: Maintain Oil Level

    Check hydraulic oil level every 30 hours of operation (sight gauge should be completely covered in oil when all tools are retracted. Add TorcUP oil (Model # AO1 – 1 gallon) when necessary. Oil level should be no more than 1” from top of reservoir plate –...

  • Page 11: Troubleshooting

    • Inspect to make sure that external adjustable relief valve is set properly. • Defective control valve, take to nearest TorcUP Authorized Service Center for repair. • Incorrect motor rotation, take to nearest TorcUP Authorized Service Center for repair.
  • Page 12 Material Safety Data Sheet MSDS No. HydOil001 RYKON® Oil MV CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME: RYKON® OIL MV MANUFACTURER/SUPPLIER: EMERGENCY HEALTH INFORMATION: Amoco Oil Company 1 (800) 447-8735 200 East Randolph Drive EMERGENCY SPILL INFORMATION: Chicago, IL 60601 1 (800) 424-9300 CHEMTREC (USA) OTHER PRODUCT SAFETY INFORMATION: (312) 856-3907...
  • Page 13 FIRE FIGHTING MEASURES FLASHPOINT: 383 F (195 C) (Cleveland open cup) UEL: Not Determined LEL: Not Determined AUTOIGNITION TEMPERATURE: Not Determined FLAMMABILITY CLASSIFICATION: Not Flammable. EXTINGUISHING MEDIA: Agents approved for Class B hazards (e.g. dry chemical, carbon dioxide, foam, steam) or water fog. UNUSUAL FIRE AND EXPLOSION HAZARDS: None Identified.
  • Page 14 CHEMICAL AND PHYSICAL PROPERTIES APPEARANCE AND ODOR: Oily liquid. Pale yellow pH: Not Determined VAPOR PRESSURE: Not Determined VAPOR DENSITY: Not Determined BOILING POINT: Not Determined MELTING POINT: Not Determined SOLUBILITY IN WATER: Negligible, below 0.1% SPECIFIC GRAVITY (WATER = 1) 0.87 VISCOSITY: 32.4 –...
  • Page 15 13.0 DISPOSAL INFORMATION Disposal must be in accordance with applicable federal, state, or local regulations. Enclosed – controlled incineration is recommended unless directed otherwise by applicable ordinances. This material may be amenable to recycling. Since the emptied containers retain product residue, follow label warnings even after container is emptied.
  • Page 16 16.0 OTHER INFORMATION Prepared by Environmental Health and Safety Department Issued: September 20, 1993 This Material Safety Data Sheet conforms to the requirements of ANSI z400.1 This material safety data sheet and the information it contains are offered to you in good faith as accurate.

  • Page 17: Date

    Electrical Brackets Wiring Diagrams - pg. 11-12 Pendants - pg. 11-12 Valve Sub-Assemblies - pg. 8-9 Common Components Manifold Sub-Assembly used in all - pg. 10 TorcUP pumps - pg. 3-4 Pump Sub-Assemblies and Sub-Components Reservoirs - pg. 13 - pg. 5-7...
  • Page 18 How to Identify Parts EP1000 Torque Wrench for Your Model. Power Pump MODEL NUMBER & DATE CODE LOCATION DATE CODE COVER PLATE STAMPING LOCATION MODEL DECAL PLACEMENT...
  • Page 19 Common components EP1000 Torque Wrench used in pumps Power Pump NOTE: This illustration is for reference only. The appearance of your unit may differ from unit shown.
  • Page 20 Common components EP1000 Torque Wrench used in pumps Power Pump ITEM # DESCRIPTION PART # PART # QTY. ITEM # DESCRIPTION PART # PART # QTY. PUMP ASM. SEE PAGE 5-7 1.00 HEAVY HEX JAM NUT 1/4-20 69234 69234 2.00 RESERVOIR 1.00...
  • Page 21 Sub Pump Assembly EP1000 Torque Wrench Power Pump (46335) PUMP ASM.
  • Page 22 Sub Pump Assembly EP1000 Torque Wrench Power Pump (46335) PUMP ASM. ITEM # DESCRIPTION PART # QTY. PUMP BODY G5 45750 1.00 BEARING ROLLER 5/8x13/16x5/8 WIDE 68360 1.00 THRUST BEARING 66033 1.00 THRUST WASHER 66474 2.00 ECCENTRIC SHAFT ASM 5/8" G5 1.00...
  • Page 23 EP1000 Torque Wrench Sub Component Power Pump Assemblies (46336) PISTON BLK ASM. ITEM # DESCRIPTION PART # QTY. GEN II PISTON BLOCK 45539 1.00 BALL 1/8" 90906 2.00 SPRING 66042 1.00 BALL STOP 68810 1.00 BALL RETAINER 66043 1.00 INTAKE SEAT 66046 1.00...
  • Page 24 Valve Sub Assemblies EP1000 Torque Wrench Power Pump (46291) 3 & 4 WAY SOLENOID VALVE 115V. / 230V. ITEM # DESCRIPTION PART # QTY. BODY-VALVE 68708 1.00 SLIDER ADV/RET ONLY 44328 1.00 BALL 3/16" 90548 4.00 SET SCREW 1/4-28 X 1/4 CUP 40254 4.00...
  • Page 25 EP1000 Torque Wrench Manifold Assembly Power Pump (46292) MANIFOLD ASM. ITEM # DESCRIPTION PART # QTY. VALVE MANIFOLD 46270 1.00 CARTRIDGE RELIEF VALVE 45423 1.00 1/16 PIPE PLUG-FLUSH 40049 3.00 PIPE PLUG 1/8" FLUSH 81093 3.00 PIPE NIPPLE 1/8 NPT 68917 1.00...
  • Page 26 Bracket Sub EP1000 Torque Wrench Assemblies Power Pump (46281) BRACKET SUB ASM. 115V. ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. MOUNTING BRACKET G3/G5 46233 1.00 RING TERMINAL 1/4" 69917 1.00 PLUG AND CORD ASSY 68595 1.00...
  • Page 27 Bracket Sub EP1000 Torque Wrench Assemblies Power Pump (46289) BRACKET SUB ASM. 230V. ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. MOUNTING BRACKET 46233 1.00 RING TERMINAL 1/4" 69917 1.00 POWER CORD 14-3 IEC 69604R 72.00 SHCS #10-32X1/4"...
  • Page 28 Reservoirs EP1000 Torque Wrench Power Pump (45996P) 1.5 GALLON RESERVIOR (46213P) 2.5 GALLON RESERVIOR 1.5 GALLON RESERVOIR NOTE: THIS ILLUSTRATION IS FOR REFERENCE ONLY. THE APPEARANCE OF YOUR UNIT MAY DIFFER FROM UNIT SHOWN. ITEM # DESCRIPTION 1.5 GALLON 2.5 GALLON QTY.
  • Page 30 TorcUP PRODUCTS ARE WARRANTED TO BE FREE OF DEFECTS IN MATERIALS AND WORKMANSHIP UNDER NORMAL USE FOR AS LONG AS THE ORIGINAL PURCHASER OWNS THEM, SUBJECT TO THE GUIDELINES AND LIMITATIONS LISTED. THIS WARRANTY DOES NOT COVER : NORMAL WEAR AND TEAR, COSMETIC ITEMS, ABUSE, OVERLOADING, ALTERATIONS.

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