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BGA Rework Station
User Manual
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Summary of Contents for ACHI IR6500

  • Page 1 BGA Rework Station User Manual...
  • Page 2 Brief introduction to company comparison IR6500 IR6000 Safety Instrouctions I. Electric Safety II. Operation Safety III. The operation and conservation condition of products Our contact information product guarantee and so on The parameters of BGA Rework Station IR6500 hardware description and Self-help install...
  • Page 3 IR6500 were retrofitted and upgraded on the basis of ® ®IR6000 ACHI ACHI KD Y H W KH I R O O R Z L Q J F KD U D F W H U L V W L F V ...
  • Page 4 ® ACHI 1 Temperature Sensor IR6000: probe-type sensor IR6500 :Soft OMEGA Thermocouple Wire OMEGA Thermocouple Wire is more accurate, and more flexible to locate on main boards. CAUTION: the thermocouple wire should be placed in the right position while heating, to avoid top heater get burned because the top temperature out of control.
  • Page 5 Safety Instructions .Electrical safety Make sure the supply power voltage accord with the standards 220V/50hz alternating current before installing. To avoid possible electric shock caused serious damage, please disconnect the power cord from the outlet temporary before moving machines. If the machine damages, please contact us for maintenance. If the damage caused by the users when they dismantle or repair independently, they should take on the loss by themselves.
  • Page 6 product guarantee and so on Service Statement: Enjoy warranty maintenance service for three years,in which the service in the first year is free.And the transport costs arise from maintenance should be paid by the buyers since purchased.. Only the actual cost of spare parts should be paid from the beginning of the second year(the 13th month)to the end of the third year (the 36th month) since purchased.
  • Page 7 The parameters of BGA Rework Station ® ACHI IR6500 Basic Parameters Heating Dimension L 475mm h:   h+   Weight 15kg Total weight About 17 kg, vary with the differen need of the users Electrical Parameters Power 220V AC...
  • Page 8 Hardware description BGA Rework Station is composed of upper part of Heating Components IR6500 ® ACHI / Bottom Preheat Module / Bracket / Temperature Control Parts! Temperature control Table is control the upper and lower heating, Can Simultaneously heated or first preheat, then the upper part of heating.
  • Page 9 Self-help Install PCB Table Installation side support. Installation Slip. Installation side support.
  • Page 10 Upper Heater Cable connector Temperature sensor Installation of USB interface...
  • Page 11 Install the driver and IRsoft Install the USB Driver 3 Settings for Prot CAUTION: COM port Number must is configured to use the COM1. 4 Install the IRsoft...
  • Page 12 Programmer/Controller General Description The programmable controller contains an in-built setpoint generator in addition to the controller function. This setpoint generator can produce a temperature/time profile with 10*16 segments (0 9 10 Sets of Curves). When the program is running, the current setpoint from the setpoint generator is fed to the control algorithm.
  • Page 13 The LED indicator is lit during program control (PV Display) Indicates the Process/Measured value It is lit when the Setting Value(SV) is being displayed on the lower display (SV/MV/TIME display) TIME It indicates the Setting Value(SV), Manipulating Value(MV), or Time(TIME) (The display content can be changed by the ‘DISP/SELECT’...
  • Page 14 Program Parameter List...
  • Page 15 Set Bottom Temperature Controller Display window of actual temperature. Display window of setting temperature. Press the button of Bottom temperature control instrumentation for 1 seconds,then the window to show SU. window to show current setting temperature, And the adjustable number flashes.
  • Page 16 Rework Operation Steps 1 be all set Fixed motherboard shift sensor sensor press close to BGA chip Adjust the height of heating head with adjustment knob Prompt BGA chip in the middle of heating head heating head away from BGA chip≥2CM...
  • Page 17 2 Start heating 1 Select the appropriate temperature program segment, and then press the start switch. In the operation can press the stop switch, stop operating. 2 After the program runs, automatic alarm , and automatically cut off the 8 Seconds heating power, this time you can check the following solder ball is completely liquefied, BGA chips should be subject to settlement, floating state .
  • Page 18 Installed the equipment in stable work platform to use where the air mobility should be small as possible .Avoid it closing to air conditioners, fans and the other outlet. IR6500 Rework Station sensor Direct contact with motherboard So Temperature ®...
  • Page 19 1/The meaning of“ Hb”: “Hb” means the max heating temperature of the upper heating. We set the max temperature at 230°C according to the max temperatrue of lead-free Reweork and other technical reasons. The data needn’t to be changed. 2/The meaning of “r1”...
  • Page 20 3/ Please check Rework station surrounding environment, as far as possible away from the air outlet and other sources. Do not open upper fan in the welding process, Just remember that: The max tempertature of lead rework is approximately 183 Reflow temp:185 Reflow time: 10 Sec that of lead free is approximately 217...

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