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- Page 1 OWNER’S GUIDE REFRESHER FS2 634012-GB ISSUED MAY 2013 REVISED JUNE 2014...
- Page 2 WELCOME Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this Owner’s Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehicle. This guide covers the operation of several vehicles; therefore, some illustrations may not represent your vehicle.
- Page 3 OWNER’S GUIDE GASOLINE POWERED VEHICLE REFRESHER FS2 STARTING MODEL YEAR 2013 CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and brith defects or other reproductive harm. In addition, certain fluids con- tained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
- Page 4 FORWARD This vehicle has been designed and manufactured in the United States of America (USA). The Standards and Specifications listed in the following text originate in the USA unless oth- erwise indicated. The use of non-Original Equipment Manufacturer (OEM) approved parts may void the warranty.
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Page 5: Table Of Contents
TABLE OF CONTENTS SAFETY GENERAL ......................... 1 ............................1 NOTICES, CAUTIONS, WARNINGS, AND DANGERS ........... 1 GENERAL OPERATION....................3 MAINTENANCE ........................ 4 LABELS AND PICTOGRAMS................... 5 GENERAL SPECIFICATIONS VEHICLE DIMENSIONS ....................11 TURNING DIAMETER AND INCLINE INFORMATION ..........12 INTRODUCTION REFRESHER VEHICLE OVERVIEW ................ - Page 6 TABLE OF CONTENTS STARTING AND DRIVING ....................22 Starting the Vehicle on a Hill ................22 Coasting ......................22 Fuel ........................23 Battery .........................23 Canopy and Windshield ..................24 12 Volt Power Outlet ...................24 REFRESHER VEHICLE OVERVIEW ................24 Serial Number Location ..................25 Emissions Labels and Engine Access ..............25 REFRESHMENT UNIT OPERATION ................
- Page 7 TABLE OF CONTENTS Neutral Lock ....................... 44 Hauling ....................... 44 SERVICE AND MAINTENANCE..................45 ROUTINE MAINTENANCE ..................... 46 Tire Inspection ....................46 Rear Axle ......................46 FOUR CYCLE ENGINE ....................46 Engine Specifications ..................46 Engine Description ..................... 46 Checking the Oil Level ..................46 Changing the Oil ....................
- Page 8 TABLE OF CONTENTS en-vi Owner’s Guide...
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Page 9: Safety
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SAFETY GENERAL For any questions on material contained in this manual, contact an authorized representative for clarification. Read all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at fast speeds. - Page 10 E-Z-GO strongly suggests that all users and maintenance personnel read this entire manual pay- ing particular attention to the CAUTIONS, WARNINGS and DANGERS contained therein. If you have any questions regarding this vehicle, contact your E-Z-GO/CUSHMAN dealer or write to the address on the back cover of this publication, Attention: Customer Care Department.
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Page 11: General Operation
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease it’s stability, or increase the speed or extent the stopping distance beyond the factory specification. -
Page 12: Maintenance
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Before working on the vehicle, remove all jewelry. Be sure no loose clothing or hair can contact moving parts. Use care not to touch hot objects. -
Page 13: Labels And Pictograms
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LABELS AND PICTOGRAMS 614121 MIN 150 614121 601781 WARNING Keep entire body inside car. 27653G01 35962-G01 www.ezgo.com 608822 AUTHORIZED REPRESENTATIVE IN EC IS: 71127G01 71127-G01 RANSOMES JACOBSEN LTD. - Page 14 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. WARNING WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY. MAXIMUM RAMP/HILL < 14 û 25% READ MANUAL SECURE LOAD AS FAR FORWARD XXX lbs.
- Page 15 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. CLEAN UP GASOLINE DO NOT SPILLS WITH WATER BEFORE DISPOSE OF BATTERIES STARTING ENGINE IN LANDFILL UNLEADED GASOLINE DO NOT DO NOT DRIVE ON SPILL FUEL...
- Page 16 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: en-8 Owner’s Guide...
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Page 17: General Specifications
GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. GENERAL SPECIFICATIONS MODEL: REFRESHER ® TYPE: GASOLINE POWERED REFRESHMENT VEHICLE MODEL YEAR: 2013 Part No: 633911 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Refresher Unit Overview: Refresher unit designed for inventory of unopened, pre-packaged, non-perishable foods for distribution through daily use. -
Page 18: General Specifications
GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Refresher Unit Dimensions Refresher Unit Dimensions Cont. Refresher Unit Length 53.12 in (134.0 cm) Maximum Merchandising Capacity 14.4 cu ft (.40 m3) Refresher Unit Width 50.5 in (128.3 cm) Hot/Cold Storage Drawer Vol. -
Page 19: Vehicle Dimensions
GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. VEHICLE DIMENSIONS 76.5 in. (194.3 cm) 48.5 in. (123.2 cm) Front 77.0 in. (196.0 cm) 37.0 in. (94.0 cm) Rear 112.0 in. -
Page 20: Turning Diameter And Incline Information
GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TURNING DIAMETER AND INCLINE INFORMATION RECOMMENDED MAX SIDE TILT RECOMMENDED MAX RAMP GRADE 25% OR 14 MAX 25% or 14 MAX TURNING DIAMETER 22.0 FT (6.7 M) en-12... - Page 21 GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: en-13 Owner’s Guide...
- Page 22 GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: en-14 Owner’s Guide...
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Page 23: Introduction
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. INTRODUCTION REFRESHER VEHICLE OVERVIEW Welcome to your new Cushman Refresher FS2. The innovative Refresher® FS2™ with FlexServe Technology is a mobile, customizable profit-making clubhouse. The Refresher unit is designed for inventory of unopenend, pre-packaged, non-perishable foods for distribution through daily use. -
Page 24: Key Switch / Headlight Switch
INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 1. Key Switch / Headlight Switch Located on the dash panel, this switch enables the basic electrical system of the vehicle to be turned on and off by turn- ing the key. -
Page 25: Rear View Mirror
INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 8. Rear View Mirror Two rear view mirrors are attached with brackets on either side of the front struts of the windshield. 9. - Page 26 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: en-18 Owner’s Guide...
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Page 27: Operating Procedures
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. OPERATING PROCEDURES SERIAL NUMBER LOCATION Three serial number and manufacture date code labels are on the vehicle. Part 'A' and 'B' are located on the crossmem- ber section of the chassis on the driver side. -
Page 28: Before Initial Use
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BEFORE INITIAL USE Read and follow the safety label on the instrument panel. Be sure to understand safe operation of the vehicle and its equipment. -
Page 29: Run-In
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Maintain a safe speed when driving down hill. Use service brake to control speed when traveling down an incline. A sudden stop or change of direction may result in loss of con- trol. -
Page 30: Starting And Driving
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. STARTING AND DRIVING To reduce the possibility of roll-back which could result in severe injury or vehicle damage, do not release service brake until engine has started. -
Page 31: Fuel
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Fuel To reduce the possibility of severe injury or death from improper fuel handling: Do not smoke near the fuel tank. Do not refuel near open flame or electrical items which could produce a spark. -
Page 32: Canopy And Windshield
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Canopy and Windshield The canopy does not provide protection from roll over or falling objects. The windshield does not provide protection from tree limbs or flying objects. To prevent damage to the vehicle, do not hold on to sun top struts and stand on body panels. -
Page 33: Serial Number Location
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Serial Number Location The Refresher unit serial number is located on the inside of the right, rear door of the end cap. Emissions Labels and Engine Access A pull up plate is located beneath the lower side drawer to allow access to the engine compartment. -
Page 34: Module Removal And Installation
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Module Removal and Installation The countertop and all modules must be properly installed before operating the vehicle. No tools are needed for module removable and installation. Passenger side countertop must be removed and module clamps released prior to removal of any module. - Page 35 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 6”Cup Module: The 6” cup module is positioned by four dimple extrusions located on the bottom of the module.
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Page 36: Slide Out Compartments
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Passenger side countertop must be removed and module clamps must be loosened before attempting module removal. 6” Pull Out Module: All 6” modules are the same size and similar weight. They have alignment dimples on the bot- tom for positioning. - Page 37 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Rear End Cap (Trash Can): The unit is equipped with a 10 lb rated latch, installed at the back of the trash can hous- ing.
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Page 38: Removable Shelves And Inserts
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Removable Shelves and Inserts 6” Pull Out Module Pull out slide board for product storage Movable hanger inserts for custom product payout Pull out access on both Rear End Cap... - Page 39 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Rear End Cap (above Trash Can) a. Bottom insert: This insert has two functional sides, one side is for beverage canisters and miscellaneous accessories and the opposite side is for various bottling/accessories.
- Page 40 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 6” Pull Out Module a. Hanger Inserts: There are removable hanger inserts located inside the 6" pull out module. The hangers can be positioned as desired following the hole inserts provided on board.
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Page 41: Compartment Storage
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Compartment Storage Rear End Cap (above Trash Can): The shelving in this unit can be used for various storage needs. The side doors can be used for mini bottles, snacks, chips etc. - Page 42 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 6” Cup Module: This shelving unit is for cup storage only and features five cup racks. This unit is not intended for anything that requires temperature cooling and or heating.
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Page 43: Drawer Operation
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Side Drawer Compartment: The side drawer compartment is made for cooled products to be stored such as ice and beverages. An Slide Tray optional removable sliding tray is available for additional storage of miscellaneous cooled... -
Page 44: Trash/Recycle Operation
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Trash/Recycle Operation Trash Can Pull Out: The trash can/recycle housing is equipped with slide rails on each side for pull out access. Inside the housing are two removable trash can for waste storage. -
Page 45: Cleaning Compartments
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Cleaning Compartments Refresher unit should be maintained and cleaned after each use. • Side Drawer: Side drawer should be maintained and cleaned after use. Commercial safe detergent recommended. - Page 46 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: en-38 Owner’s Guide...
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Page 47: Maintenance
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MAINTENANCE VEHICLE CLEANING AND CARE To reduce the possibility of severe injury or vehicle damage, read and understand all instructions supplied by manufacturer of pressure washer. -
Page 48: Common Sense Operation
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. COMMON SENSE OPERATION THIS VEHICLE IS NOT A TOY. If not operated properly and responsibly, it can cause severe injury or death to the oper- ator, passengers or bystanders. -
Page 49: Lifting The Vehicle
To reduce the possibility of severe injury caused by a broken socket when removing wheels, use only sockets designed for impact wrench use. DO NOT use low inflation tires on any E-Z-GO or Cushman vehicle. DO NOT use any tire which has a recommended inflation pressure less than the inflation pressure recommended in the owner’s guide. -
Page 50: Tire Repair
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Tire Repair Tool List Qty. Tool List Qty. Lug Wrench, 3/4”............1 Impact Socket, 3/4” ............. 1 Impact Wrench ............1 Torque Wrench............ -
Page 51: Light Bulb Replacement
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LIGHT BULB REPLACEMENT Inside of Cowl Headlight Casing To reduce the possibility of premature bulb failure, Screw do not touch new bulbs with bare fingers. Use clean, dry tissue or paper towel to handle the glass portion of the bulb. -
Page 52: Transporting Vehicle
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TRANSPORTING VEHICLE This vehicle is not designed to be towed. It is recommended that the vehicle be moved by placing the entire vehicle on a trailer, flatbed truck or other suitable transport. -
Page 53: Service And Maintenance
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SERVICE AND MAINTENANCE To reduce the possibility of severe injury or death from improper servicing techniques: DO NOT attempt any type of servicing operations before reading all notes, cautions and warnings in this manual. -
Page 54: Routine Maintenance
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ROUTINE MAINTENANCE To prolong vehicle life, some maintenance items must be serviced more frequently on vehicles used under severe driving conditions such as extreme temperatures, extreme dust/debris conditions, or frequent use with maximum load. -
Page 55: Changing The Oil
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Insert the dipstick fully into the dipstick hole and remove. Examine Maximum Oil Level the level of the oil on the dipstick. Fill Cold Engine For Hot Engine To This Point... - Page 56 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Place a drain pan under engine. Wipe top of the engine clean with a cloth. Oil Fill Cap Remove the oil fill cap. Be careful of hot oil when drained.
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Page 57: Starter/Generator Belt Tension
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Oil capacity is 1 1/3 quarts (1.3 liters). Add slightly less than 1 1/3 quarts (1.3 liters) to allow for possible residual oil left in engine. -
Page 58: Adjusting The Belt
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Tighten a new starter/generator belt to 110 - 130 lbs. (50 - 59 kg) ten- sion when a gauge is applied half way between the two pulleys. 3/8"... -
Page 59: Air Intake And Cooling Fins
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The correct cleaning technique is to spray the top and sides of the battery with a solution 1 quart of sodium bicarbonate (baking soda) and water. -
Page 60: Air Cleaner Inspection And Replacement
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Clean the area around the check and fill plugs. Remove the Fill / Check Plug check plug. The correct lubricant level is just below the bottom of the threaded hole. -
Page 61: Spark Plug
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SPARK PLUG Tool List Qty. Required Spark Plug Socket, 13/16"........... 1 Anti-Seize Compound ..........AR Ratchet ................ 1 Torque Wrench, ft. lbs..........1 Plug Gauge, Wire Type .......... -
Page 62: Lubrication
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Establish the acceptable stopping distance by testing a new or ‘known to be good’ vehicle and recording the stopping location or stopping distance. -
Page 63: Prolonged Storage
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. PROLONGED STORAGE To reduce the possibility of severe injury or death resulting from a possible explosion: Do not handle fuel in an area that is not adequately ventilated. Do not smoke near the fuel tank or refuel near open flame or electrical items which could produce a spark. -
Page 64: Capacities And Replacement Parts
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. CAPACITIES AND REPLACEMENT PARTS Fuel Tank Volume 6.0 gal (22.7 liters) / 87 Octane Min Engine Oil 1.4 US qt (1.3 liters) Oil Filter P/N 607454 Air Filter... -
Page 65: Periodic Service Schedule
PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. PERIODIC SERVICE SCHEDULE PERIODIC SERVICE SCHEDULE Check Clean, Adjust, etc. Replace To perform service that is listed in this schedule but not described in this manual, contact a local Service Representative or see the Repair and Service Manual for this vehicle. - Page 66 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Check for bent/binding linkage rod Check for damage or wear to latch arm or catch bracket PARK BRAKE ...
- Page 67 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: en-59 Owner’s Guide...
- Page 68 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: en-60 Owner’s Guide...
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Page 69: Declaration Of Conformity
APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. APPENDIX A DECLARATION OF CONFORMITY en-A 1 Owner’s Guide... - Page 70 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. en-A 2 Owner’s Guide...
- Page 71 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. en-A 3 Owner’s Guide...
- Page 72 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: en-A 4 Owner’s Guide...
- Page 73 Read the following warnings before operating vehicle: Read the following information and warnings before operating vehicle: In any product, components will eventually fail to perform prop- erly as the result of normal use, age, wear or abuse. It is virtually impossible to anticipate all possible component failures or the manner in which they may fail.
- Page 74 E-Z-GO Division of Textron Inc. 1451 Marvin Griffin Road, Augusta, Georgia 30906-3852 USA CONTACT US: North America: Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124 Service Parts Phone: 1-888-GETEZGO (1-888-438-3946), FAX: 1-800-752-6175 International: Phone: 001-706-798-4311, FAX: 001-706-771-4609 Europe: Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No.
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