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Komptech HURRIFEX Operating Manual

Mobile contrary separator with integrated windsifter
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Operating manual
Mobile contrary separator
with integrated windsifter
Model description :
Machine number :
Year of manufacture :
Copyright © 2017 Komptech Umwelttechnik GmbH. All rights reserved.
Printed: 01/2017
Original instruction manual:
Betriebsanleitung_HURRIFEX_Version1_gb
HURRIFEX
96010
2016

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  • Page 1 Operating manual Mobile contrary separator with integrated windsifter Model description : HURRIFEX Machine number : 96010 Year of manufacture : 2016 Copyright © 2017 Komptech Umwelttechnik GmbH. All rights reserved. Printed: 01/2017 Original instruction manual: Betriebsanleitung_HURRIFEX_Version1_gb...
  • Page 2 Operating manual NOTICE  Before you perform any work on or with the machine, read the entire operating manual carefully!  Only use the machine for its intended purpose!  Observe all safety instructions described in this operating manual. Page 2 of 116 Betriebsanleitung_HURRIFEX_Version1_gb...
  • Page 3 Operating manual Structure of the entire operating manual  Operating manual (this chapter) Preface Safety Intended use Product description EC Declaration of Conformity Setting up machine Operation Emergency Annex  Maintenance manual (separate chapter) Maintenance / Cleaning Error, cause, correction Disassembly / Disposal Betriebsanleitung_HURRIFEX_Version1_gb Page 3 of 116...

  • Page 4: Table Of Contents

    Operating manual Contents Preface ............... 7 Safety ................. 9 2.1. Operator ..............10 2.2. Qualification of personnel .......... 10 2.3. Obligations of personnel ..........11 2.4. Danger zone.............. 13 2.5. Safety devices ............15 Safety devices (electrics) ......15 Safety devices (hydraulics) ......16 2.6.
  • Page 5 Operating manual 6.1. Setting up the machine ..........54 6.1.1. Free space under the machine ....55 6.1.2. Decouple the machine from the towing device ............56 Secure machine ........... 56 Lower supports ..........56 Disconnect the connections ......57 6.1.3.
  • Page 6 Operating manual Generator ............ 87 9.1.5. Checking the fuelling ........88 9.1.6. Checking the electrics ........89 9.1.7. Checking the hydraulics ....... 90 9.1.8. Checks at the belts ........91 9.2. Prepare machine for transport ........92 9.3. Functioning description of options ......95 9.3.1.

  • Page 7: Preface

    Operating manual Preface Dear Customer! Thank you for the confidence that you have shown in our prod- ucts by purchasing this machine. Purpose of the operat- This operating manual is a guide for safe and efficient use of ing manual the machine.
  • Page 8 Copyright Copyright © 2017 Komptech Umwelttechnik Deutschland GmbH. All rights reserved. This operating manual or extracts thereof may not be printed, copied, reproduced, electronically processed or distributed without the prior written consent of Komptech Umwelttechnik. Page 8 of 116 Betriebsanleitung_HURRIFEX_Version1_gb...

  • Page 9: Safety

    Operating manual Trademark protection The Komptech brand, logo beech leaf and word mark “Tech- nology for a better environment” are registered trademarks and are the intellectual property of Komptech GmbH. Technical changes This instruction manual only applies to the machine with the...

  • Page 10: Operator

    Operating manual 2.1. Operator Operator’s obligations As operator you are responsible for correct use of the ma- chine. Correct use includes operation and maintenance of the machine.  The operator shall comply with the legal requirements for the operation of work machines. ...

  • Page 11: Obligations Of Personnel

    Operating manual Qualification of per- Only the following groups of persons are allowed to work at sonnel or with the machine: Instructed personnel Persons who have been trained by a specialist and instructed about  possible dangers,  appropriate behaviour, ...
  • Page 12 Operating manual  Before executing work on or with the machine, read the op- erating manual.  Avoid all working methods that cause hazards to persons or damage to the machine or environment.  Perform maintenance and inspection work only according to the operating manual’s descriptions.

  • Page 13: Danger Zone

    Operating manual 2.4. Danger zone WARNING Danger to persons in the machine’s danger area due to movable parts or discharged material. Personal injury resulting in death may occur.  Ensure that only authorized persons stay in any of the danger areas. ...
  • Page 14 Operating manual PROHIBITION EXCEPTIONS / NOTES Zone 1: 2 m (6 ft) in a circle around the machine. Access for personnel or authorized persons only allowed if  this is necessary to operate the machine.  the operating manual’s safety instructions are carefully observed.

  • Page 15: Safety Devices

    Operating manual 2.5. Safety devices DANGER Danger to persons due to missing or not perfectly func- tioning safety devices. Personal injury resulting in death may occur.  Before start of work, check whether all safety devices are available, correctly installed and functioning. ...

  • Page 16: Safety Devices (Hydraulics)

    Operating manual SAFETY DEVICES EMERGENCY-STOP- switch Main electrical switch Safety devices (hydraulics) Position of safety devices: Fig. 3: Safety devices – lock valves 1 Fig. 4: Safety devices – lock valves 2 SAFETY DEVICE Page 16 of 116 Betriebsanleitung_HURRIFEX_Version1_gb...
  • Page 17 Operating manual Lock valves Betriebsanleitung_HURRIFEX_Version1_gb Page 17 of 116...

  • Page 18: Structure Of Warning Signs

    Operating manual 2.6. Structure of warning signs In the separate chapters of this operating manual your attention is drawn to hazards or special information with warning signs. These signs are shown either at a chapter’s start or before an action involving a potential safety hazard. The following graphic shows the structure of a warning sign: Signal word Type of hazard...

  • Page 19: Warning Symbols

    Operating manual 2.6.2. Warning symbols SYMBOL MEANING Dangerous point or situation. Danger electricity, electric shock. Danger engine exhaust gases. Danger overhead load Danger of entanglement by rotating part. Danger of entrapment by moving parts. Danger of harmful or irritant materials. Danger of flammable materials.

  • Page 20: Prohibitory Symbols

    Operating manual SYMBOL MEANING Danger of hot liquids. Tab. 3: Warning symbols 2.6.3. Prohibitory symbols SYMBOL MEANING Unauthorized access prohibited. Do not climb unless authorized. Fire, naked flame and smoking prohib- ited. Access for persons with pacemaker prohibited. Do not spray with water. Tab.

  • Page 21: Additional Symbols (Pictograms) Used At The Machine

    Operating manual SYMBOL MEANING Read the document carefully before starting work Activate before working. Ear protection Protects against hearing loss in the event of procedures with high noise emission. Tab. 5: Command symbols 2.6.5. Additional symbols (pictograms) used at the machine SYMBOL MEANING Warning sign:...

  • Page 22: Basic Safety Instructions

    Operating manual SYMBOL MEANING Sign: Attend transport securing devices at the suction fans and the working plat- form Sign: Marks the positioning point for ladders. Sign: Marks the connection point on the ABS braking unit. Sign: Shows the date of the next accident prevention regulation check.

  • Page 23: Residual Risks

    Operating manual  Only use the machine  in technically perfect condition,  for its intended purpose, as well as  aware of safety and danger.  Check all safety devices of the machine before starting work on or with the machine. ...
  • Page 24 Operating manual DANGER Danger to persons due to electric shock when touching defective electric cables, plugs or switches. Personal injury resulting in death may occur.  Work on the machine’s electrics must only be performed by an electrical specialist. DANGER Danger to persons due to exhaust gases from the diesel generator.
  • Page 25 Operating manual WARNING Danger of falling when using ladders. Personal injury resulting in death may occur.  Only put ladders onto the machine if this is not operated.  Only use ladders that are free from visible damage.  Ensure that the underground is appropriate for setting up a ladder.
  • Page 26 Operating manual WARNING Danger of being drawn in at moving / turning parts. Personal injury may occur.  Do not remove the protection covers in any case. If this is necessary for maintenance or cleaning work, secure the machine against unwanted starting! ...

  • Page 27: Intended Use

    Operating manual Intended use All figures and drawings in this operating manual serve exclu- sively for the general illustration. If necessary, observe the separately attached operating manu- als of the engine manufacturers, which are enclosed as origi- nal. We reserve technical changes due to further development of the machine described in this operating manual.

  • Page 28: Non-Intended Use

    Operating manual Furthermore, the following points belong to the intended use:  The machine’s application within the limits of performance, mentioned in the technical data.  The machine’s use in the manner described in the operating manual.  Exclusive operation and care by instructed personnel. ...

  • Page 29: Basics For Operation

    Operating manual  Moving the machine with inappropriate towing vehicle.  Moving the machine in jacked-up status.  The execution of modification work on the machine, not permitted by the manufacturer. 3.3. Basics for operation Before commissioning the machine, it must be prepared for operation.

  • Page 30: Product Description

     Only the observance of permissible values corresponds to appropriate use of the machine. SERIAL NUMBERS Machine No.: 96010 (HURRIFEX) Vehicle identification No: W0909601061KB4038 Motor No.: 1104D-44T NL75517 U267471A Tab.

  • Page 31: Unit Marking

    Operating manual 4.1.1. Unit marking Fig. 5: Type plate The type plate (1) and the vehicle identification number (2) are fixed to the machine’s base frame. 4.1.2. Technical data TRANSPORT DIMENSIONS Length 12000 mm (472.44 in) Width 2550 mm (100.39 in) Height 4000 mm (157.48 in) WEIGHT...
  • Page 32 Operating manual Operating voltage 400 V (± 10%) Number of phases 3 Ph / 400 V / PE Frequency 50 Hz (± 1%) Tank volume approx. 300 l (79.25 gal) AMBIENT CONDITIONS Temperature range -10 °C to +37 °C (14 °F to 98.6 °F) EMISSIONS Noise level (measured under 98 dB (A)

  • Page 33: Machine Equipment

    Operating manual 4.1.3. Machine equipment The components of the machine and the possible options are described here. BASIC MACHINE Mobile, electrically driven contrary separator with integrated windsifter to separate input material in- to three fractions Tab. 9: Basic machine ADDITIONAL OPTIONS Equipment according to EU Directive: Surround- ing lights front and rear;...
  • Page 34 Operating manual ADDITIONAL OPTIONS Magnet drum in conveyor belt Diesel generator Soot filter; self cleaning Electric motor pre-heating Cleanfix-fan Socket for external power supply Radio remote control, 6-channel Frequency converter fan separation chamber Frequency converter for suction fan 1 Frequency converter for suction fan 2 Additional socket 32 amps Battery disconnecting switch Air conditioner at switch cabinet...

  • Page 35: Function Of The Machine (Schematic)

    Operating manual 4.1.4. Function of the machine (schematic) Fig. 7: Functions By means of mechanical feed, the material to be separated is filled into the machine’s hopper (1). This material is transported into the separation chamber (3) by a transport conveyor (2). There it is loosened by the pressure fan's (4) air flow, so the heavy inert fraction (5) is separated from the light biomass frac- tion.

  • Page 36: Machine Layout

    Operating manual The remaining material is then discharged from the machine at the end (11) of the conveyor. 4.2. Machine layout The following is a general description of the machine’s layout. In the case of location specifications (e.g. right, left, front, rear), the reference direction is always the driving direction of the machine.
  • Page 37 Operating manual Suction fan to optimize the air flow within the sep- aration chamber Feeding hopper with feeding conveyor Maintenance flap Discharge belt inert fraction Operating area BP1 Parking brake Maintenance flap Engine flap Separation chamber Maintenance flap Conveyor hose Hinged towing bar Tandem chassis Grasping protection of the discharge belt for inert...

  • Page 38: Controls

    Operating manual 4.3. Controls Fig. 9: Position of controls Description Operating area - EMERGENCY-STOP-switch Switch cabinet Operating area - EMERGENCY-STOP-switch Operating area BP1 Page 38 of 116 Betriebsanleitung_HURRIFEX_Version1_gb...

  • Page 39: Operating Area Bp1

    Operating manual 4.3.1. Operating area BP1 Fig. 10: Operating area BP1 - design (1) EMERGENCY STOP switch Press in case of danger. To unlock the switch, turn it to the right. (2) Starting module By means of the starting module, the diesel engine (option) is operated.
  • Page 40 Operating manual (4) Controls The switches and keys required for standard operation are installed here. The function of the switch or key is related to the correspond- ing pictogram. The key switch may only be used for brush adjustment if the machine is at a standstill.
  • Page 41 Operating manual (5) Jack switch By means of this switch machine components to be started or whose parameters should be changed, can be chosen. The number of the corresponding machine component can be obtained from the functioning scheme. (6) Display with function keys At the display machine parameters can be read or adjusted.

  • Page 42: Design Of Starting Module

    Operating manual Design of starting module Fig. 11: Starting module Operating hour counter Display of the operating hours of the diesel generator. Ignition lock 0 = Off 1 = Ignition switched on 2 = Motor start Control light (red) Is not occupied with any function. Control light (red) for water temperature.

  • Page 43: Layout Of Display With Function Keys

    Operating manual Control light (red) for battery charging. The charging control lamp lights up, if the ignition key is turned to position “1”. The light expires directly after motor start. In case of a defective alternator or a broken V-belt, the control lamp lights up and the diesel generator shuts down.
  • Page 44 Operating manual display with function keys. Colour „green" - error-free operation Colour „yellow“ - display is started Colour „red“ - Error message/fault OK-key Error messages are acknowledged by pressing this key. Fig. 13: Display with function keys - error message The key has no reset-function.
  • Page 45 Operating manual Display-masks (main level) Fig. 14: Display with function keys - mask 1 Description Tank indication Machine type and machine number Total operating hours Daily operating hours Press function key below to delete daily op- erating hours. Fig. 15: Display with function keys - mask 2 Betriebsanleitung_HURRIFEX_Version1_gb Page 45 of 116...
  • Page 46 Operating manual Description Schematic image of the machine and its adjusta- ble components. Colour Meaning White Machine contour Grey Machine component Grey/blue Machine component is chosen to be flashing started by means of a jack switch. Blue/green Machine component started. flashing Machine component is still chosen by means of a jack switch.
  • Page 47 Operating manual Fig. 16: Display with function keys - mask 2 Description Error message green no error error has occurred Type of error Betriebsanleitung_HURRIFEX_Version1_gb Page 47 of 116...

  • Page 48: Set The Language

    Operating manual Set the language Condition: The machine's power supply is established. (see „Establish the power supply“, page 65) Fig. 17: Display with function keys - choose language 1  Press the horizontal arrow keys (1) until the display indica- tion (2) is shown.

  • Page 49: Operating Area - Emergency-Stop-Switch

    Operating manual The following indication appears: Fig. 19: Display with function keys - choose language 3  By pressing the vertical arrow keys (1) to choose the lan- guage. The chosen language can be recognized from the correspond- ing field (2) to be marked in grey. ...

  • Page 50: Release Valve Compressed Air Braking Unit

    Operating manual (1) EMERGENCY-STOP-switch Press in case of danger. To unlock the switch, turn it clockwise. 4.3.3. Release valve compressed air braking unit NOTICE Danger of pressure loss at the braking unit due to a long standstil or too much activation of the release valve. The release valve cannot be activated anymore, because of a too low air pressure in the reservoir.

  • Page 51: Abs-Control - Junction Box

    Operating manual ABS-control – Junction box 4.3.4. Fig. 22: Junction box ABS control The tandem axle has got an integrated ABS-control. The con- nection is made via a control cable. To connect the checking device, a connection plug (1) is fixed to the side of the machine.
  • Page 52 Operating manual Fig. 23: Battery master switch - position Prior to every operation switch on the option „Battery master switch“ (1) and switch it off after operation. Page 52 of 116 Betriebsanleitung_HURRIFEX_Version1_gb...

  • Page 53: Ec Declaration Of Conformity

    Operating manual EC Declaration of Conformity Betriebsanleitung_HURRIFEX_Version1_gb Page 53 of 116...

  • Page 54: Setting Up The Machine

     Follow the instructions in chapter „Operator“, page 10. Machine assembly must only be performed by qualified em- ployees of the company Komptech GmbH or authorized spe- cialist companies.  Assemble the machine according to the layout plan.

  • Page 55: Free Space Under The Machine

    Operating manual ensure that maintenance and / or repair work can be per- formed safely.  Connect the machine’s electrical power supply. The power supply can be provided either via the switch cabinet includ- ed in the scope of supply or via the customer’s electric sys- tem.

  • Page 56: Decouple The Machine From The Towing Device

    Operating manual 6.1.2. Decouple the machine from the towing device Secure machine Fig. 25: Wheel chocks and parking brake  Engage the parking brake (2) (crank to the right).  Place the wheel chocks (1) behind the wheels on both sides.

  • Page 57: Disconnect The Connections

    Operating manual NOTICE Danger due to a non-horizontal alignment of the ma- chine. Damage to the machine may occur. The separation performance is negatively affected.  Check the machine’s alignment before each use. Fig. 26: Support winch  Crank down the support winch (1). Disconnect the connections Fig.

  • Page 58: Setting Up The Working Platform

    Operating manual  Disconnect the following connections (1)  the compressed air connections,  the electrical connections and  the ABS connection to the towing vehicle.  Decouple the machine from the towing vehicle. 6.1.3. Setting up the working platform WARNING Danger of falling when setting up the working platform.
  • Page 59 Operating manual  To set up the working platform, place the ladder (2) only at the points, marked at both sides and hook it into the working platform. Fig. 29: Set up working platform 2  Remove all protective bolts (1). Fig.

  • Page 60: Bring The Machine Into Working Position

    Operating manual Fig. 31: Set up working platform 4  Ensure the door to be locked and secured (1) when entering the working platform. 6.1.4. Bring the machine into working position DANGER Danger to persons due to electric shock when touching defective electric cables, plugs or switches.

  • Page 61: Bring The Towing Bar Into Working Position

    Operating manual WARNING Danger to persons due to unsafe machine operation, af- ter damage during transport. Danger of death for persons.  After setting up, check the machine for visible mechanical, electric or hydraulic damage.  Inform the operator immediately if you identify any dam- age.
  • Page 62 Operating manual Open the folding mechanism (1) as described following. Fig. 33: Towing bar – loose screwing connection 2  Remove the locking pin (1).  Remove the safety splints (3)  Loose both screwing connections (2). Fig. 34: Towing bar – working position ...

  • Page 63: Fix Exhaust Hoses

    Operating manual Fix exhaust hoses WARNING Danger of falling when using ladders. Personal injury, resulting in death can occur.  Ensure the underground to be appropriate for setting up a ladder.  Ensure the person to be physically able to realize the fol- lowing tasks at a ladder/working platform.

  • Page 64: Protective Net Below Diesel Engine

    Operating manual Fig. 36: Assemble conveying hose  Fix the conveying hose to the fixing spout of the suction fan by means of the span locks (1).  Lead the conveying hose into an appropriate container and cover it. Protective net below diesel engine Fig.

  • Page 65: Establish The Power Supply

    Operating manual Establish the power supply DANGER Danger to persons due to electric shock when connect- ing or disconnecting the electrical power supply. Personal injury resulting in death may occur.  Ensure that the machine is not under voltage when con- necting or disconnecting the power supply.
  • Page 66 Operating manual  Switch on the option „battery master switch“ (1). Fig. 39: Operating area BP1 - ignition key  Open operating area BP1, insert the ignition key (1) and start the machine. Fig. 40: Switch cabinet - electro main switch ...

  • Page 67: Bring The Biomass Conveyor To Working Position

    Operating manual Bring the biomass conveyor to working position Conditions:  The machine's power supply is established (see chapter „Establish the power supply“, page 65). Then: Fig. 41: Biomass belt, 1  Ensure the towing bar (1) to be in working position. ...

  • Page 68: Fold Away The Discharge Belt Of Inert Material Electrically (Option)

    Operating manual Fig. 42: Biomass belt, 2  Loose the two lockings (1) and let the belt cover (2) slide down carefully.  Turn the switch at the operating area BP1 to the right until the belt elongation is completely folded up. Fold away the discharge belt of inert material electrically (option) Preconditions: ...

  • Page 69: Final Works

    Operating manual Then: Fig. 43: Fold away discharge belt for inert material  Turn the switch at the operating area BP1 (1) to the right until the discharge belt (2) is completely folded away. Final works  Ensure all maintenance flaps of the machine to be closed. ...
  • Page 70 Operating manual For the first commissioning request a mechanic from the retail- er or manufacturer. Komptech Umwelttechnik Deutschland GmbH Carl-Zeiss-Straße 2 D-59302 Oelde (+49) 25229345 - 0 (+49) 25229345 - 45 http://www.komptech.de info@komptech.de Page 70 of 116 Betriebsanleitung_HURRIFEX_Version1_gb...

  • Page 71: Operation

    Operating manual Operation WARNING Danger to persons due to operating the machine im- properly and not aware of danger. Death or serious injury may occur.  Follow the instructions in chapter „Operator“,page 10. 7.1. Operating modes 7.1.1. Automatic mode Automatic mode serves as normal operation mode. This guar- antees that the unit is started and emptied in the technological- ly correct order.
  • Page 72 Operating manual If you leave the display "Manual operation" in the main operat- ing area, all operated components are stopped. The speed of the individual components is freely adjustable in this operating mode. If a component fails, the machine is immediately brought to a complete stop.

  • Page 73: Start And Stop In Automatic Operation

    Operating manual 7.2. Start and stop in automatic operation NOTICE Ensure that the machine is in a perfect operating condi- tion. Damage to machine can arise.  Prior to every operation, realize the „Preparation for daily operation“, see page 83. NOTICE At ambient temperatures below +1°C (33.8F) there is an increased danger of the machine icing up .

  • Page 74: Start Machine

    Operating manual 7.2.1. Start machine Preconditions:  The machine is in working position (see chapter „Bring the machine into working position“ page 60).  The machine’s power supply is connected (see chapter „Establish the power supply“ page 65).  The key switch (AUTOMATIC OPERATION | MANUAL OPERATION) is turned to position (AUTOMATIC OPERATION) at operating area BP1.
  • Page 75 Operating manual Option „Diesel engine“: Fig. 45: Operating area BP1 - stop machine  Stop the diesel engine, by turning the key at the starting module (1) to position „0“.  Turn the key switch (Automatic operation | Manual operation) at the operating area BP1 to position Fig.

  • Page 76: Optimizing The Adjustments For Automatic Operation

    Operating manual 7.3. Optimizing the adjustments for automatic operation 7.3.1. Electric components By means of potentiometers, the performance of the  feeding belt,  pressure fan (fan of separating chamber) (option),  suction fan 1 (option),  suction fan 2 (option) and ...

  • Page 77: Mechanic Components

    Operating manual  On the basis of the functioning scheme (2), choose the component to be set.  Set the component's number at the jack switch (1).  Change the component's speed by pressing the correspond- ing function key (3). ...

  • Page 78: Settings At The Suction Fans

    Operating manual By means of the fixed scale, adjustments, based on experience values, can be made, resp. these values are determined and recorded. 7.3.3. Settings at the suction fans Fig. 49: Adjust suction fan There are flaps situated at both suction fans (area 1 and 2). They are used to optimize the air flow.

  • Page 79: Inclination Of The Separating Device

    Operating manual Fig. 51: Adjust suction fan 2 The adjusting mechanics (1) are situated behind the mainte- nance opening, with which you can adjust the flaps in the suc- tion fan. The lower the distance (A), the higher the air flow's speed. Inclination of the separating device Fig.
  • Page 80 Operating manual Fig. 53: Adjust the separation device's inclination The separating device's adjusting angle can be adjusted infi- nitely within a determined range.  Change the adjusting angle until the separation result is sat- isfying.  Turning direction of crank to direction „1“ => separating device inclines to direction „B“.

  • Page 81: Emergency

    Operating manual Emergency WARNING Danger to persons due to switching on the machine, alt- hough the danger or its source is not yet eliminated. Death or serious injury may occur.  Secure the machine against unauthorized re-starting.  Attach corresponding notice signs to the operating panel. ...

  • Page 82: Damage To Machine

    Operating manual 8.2. Damage to machine If there is a danger to the machine, the following steps must be performed immediately:  Press the EMERGENCY-STOP-switch.  Take precautions against early re-starting of the machine.  Inform the supervising personnel/superior and the ma- chine’s operator immediately.

  • Page 83: Annex

    Operating manual Annex 9.1. Preparation for daily operation In the following chapters, we explain the checking and mainte- nance works, being necessary every day before commission- ing. After termination of checking and maintenance works, all maintenance doors and flaps are to be closed again. Checking the machine’s stability 9.1.1.

  • Page 84: Checking For Working Materials, Running Out

    Operating manual 9.1.3. Checking for working materials, running out  Secure that the machine does not show any leakages in the hydraulic system.  Secure that the machine does not show any leakage of oil.  Secure that the machine does not show any loss of fuel. ...

  • Page 85: Cooling Water

    Operating manual Cooling water Fig. 54: Level of cooling liquid  Ensure that there is sufficient cooling liquid in the cooler (1). Engine oil level Fig. 55: Check motor oil level  Check the oil level with a dipstick (3). The filling level has to be above the marking of minimum quantity.

  • Page 86: Water Pre-Separator

    Operating manual Water pre-separator Fig. 56: Water pre-separator  Check, whether the water pre-separator (2) in the fuel line has to be emptied and if necessary empty the water pre- separator.  Check, whether the filter insert of the fuel filter (1) or the wa- ter pre-separator (2) has to be changed (see chapter „Maintenance manual“).

  • Page 87: Air Filter

    Operating manual  If a red stripe is shown, clean or replace the air filter (filter element) (see chapter „Maintenance manual“). Air filter Fig. 58: Air filter – dust valve  Press the dust valve (1) on the sides. Thereby the dust, col- lected by the inner pre-separator, is removed out of the filter housing.

  • Page 88: Checking The Fuelling

    Operating manual Fig. 59: Clean generator  Check the generator’s covers (1) for contamination and clean them, if necessary. 9.1.5. Checking the fuelling NOTICE In the case of a tank not filled completely, the possibility of condensation water in the tank exists. Condensation water can lead to corrosion (rust) in the tank.

  • Page 89: Checking The Electrics

    Operating manual Fig. 60: Check the tank filling level  Turn the key of the starting module (1) at the operating area BP1 to position 1 („ignition on“). The current filling level of the diesel tank can be obtained from the tank display (2).

  • Page 90: Checking The Hydraulics

    Operating manual Checking the safety devices Also attend the descriptions regarding „Safety devices“, page  Secure that all safety devices (EMERGENCY-STOP- switches and electro main switch) are  available,  undamaged and  not manipulated.  Check the function of all safety devices at the machine, switched on.

  • Page 91: Checks At The Belts

    Operating manual Lock valves: Fig. 61: Safety devices – lock valves 1 Fig. 62: Safety devices – lock valves 2  Check the lock valves (1) for leakage. 9.1.8. Checks at the belts Realize the following checks at all discharge and conveyor belts: ...

  • Page 92: Prepare Machine For Transport

    Operating manual  Visual check for oil leakage at the drive motors.  Visual check of scrapers. 9.2. Prepare machine for transport DANGER Danger to persons due to incorrectly closed and se- cured folding mechanism. Damage to persons and death can result from a folding mechanism, opening during transport.
  • Page 93 Operating manual WARNING Danger to persons due to a not perfect machine condi- tion, related to traffic. Death or serious injury may otherwise occur.  Prior to every transport check the  connections of vehicle electrics,  compressed air connections, ...
  • Page 94 Operating manual  Empty the machine and secure that there’s no material in the machine or on the belts anymore.  Press the button (stop) at the operating area BP1 (see chapter 7.2.2 „Stop machine“, page 74).  Remove the exhaust hoses and the cover net (reverse order as described in chapter „Fix exhaust hoses“, page 63).

  • Page 95: Functioning Description Of Options

    Operating manual 9.3. Functioning description of options NOTICE Purchased parts are only described on basic terms in this operating manual. Special adjusting and maintenance works at the purchased parts are impossible corresponding to the description in this operating manual.  Attend the manufacturer's documents for ...

  • Page 96: Version In Accordance With The Eu Directive

    Operating manual 9.3.1. Version in accordance with the EU Directive Fig. 63: Version in accordance with EU Directive Description Rear underride protection (rear light bar) Side marking lights Surrounding lights front Splash water protection / mudflap Function: This machine equipment is the basis for creating the certificate to obtain the general license, according to the Road-Traffic-Act, as well as the creation of a motor vehicle registration certifi- cate.

  • Page 97: Adjustable Belt Speed At Discharge Belt

    Operating manual 9.3.2. Adjustable belt speed at discharge belt Fig. 64: Adjustable belt speed Function: The adjustable belt speed serves to change the conveying speed at the discharge belt infinitely. For this, a frequency converter (1) is installed within the ma- chine's switch cabinet.

  • Page 98: Housing For Feeding Belt

    Operating manual 9.3.3. Housing for feeding belt Fig. 65: Housing for feeding belt Function: The housing (1) serves as protection against wind for the feed- ing area and consists of a robust tarpaulin. 9.3.4. Side bar enlargement feeding belt Fig. 66: Side bar enlargement Function: The side bar enlargement (1) optimizes the material feed.

  • Page 99: Discharge Belt Electro-Hydraulically Foldable

    Operating manual 9.3.5. Discharge belt electro-hydraulically foldable Fig. 67: Discharge belt electro-hydraulically foldable Function: Due to this construction group, the discharge belt (1) is folded on, resp. away electro-hydraulically. The function is activated at the operating area BP1 (2) with the switch 9.3.6.

  • Page 100: Magnet Drum

    Operating manual Function: By means of the frequency converter (1), the speed of the dis- charge belt can be adjusted. The speed is set at the display with function keys, being situat- ed at the operating area BP1. 9.3.7. Magnet drum DANGER Danger to persons, due to the magnet drum’s magnetic field, able to lead to a breakdown or influence of a...

  • Page 101: Diesel Engine

    Operating manual Cover at the belt's bottom side Distance plates Chains Chute Function: By means of a magnetic deflection roller at the discharge belts and a corresponding chute, FE-parts are separated from the residual material reliably. Magnetic components within the screenings adhere to the belt in the area of the roller.

  • Page 102: Soot Filter

    Operating manual Function: The diesel engine (1) serves to supply the machine with elec- tric energy. 9.3.9. Soot filter Fig. 71: Soot filter Description Soot filter Display of exhaust gas counter pressure Function: The soot filter regenerates itself continuously and independent- ly, if the averaged exhaust gas temperature increases to over 280°C / 536°F (depending on the type of motor).

  • Page 103: Electric Motor Pre-Heating

    Operating manual In the case of a high counter pressure value (approx. 130 mbar / 1.89 psi), signalised via the filter monitoring systems, a filter regeneration by increasing the exhaust temperature has to be initiated by the operator. For this, further electrical consumers have to be switched to the unit.

  • Page 104: Cleanfix- Fan

    Operating manual Function: The electric motor pre-heating serves to keep resp. pre-heat the cooling liquid’s temperature to 50°C (120°F). Using a motor pre-heating device leads to a reduction of oper- ating costs due to a lower fuel consumption. Furthermore the wearout is reduced and the motor starts better.

  • Page 105: Radio Remote Control

    Operating manual  Electronic control  Push switch Function The pneumatic system (compressor) serves for switching to blowing direction. Turn the switch (cleanfix) at the operating area BP1 to position „I“, to activate the function. 9.3.12. Radio remote control WARNING Danger to persons due to inattention resp.
  • Page 106 Operating manual NOTICE There’s a safety function installed at the radio remote control. This keeps the radio contact between sender and receiver, i.e. if errors arise on the same radio route, the radio remote control switches to safe condition (EMERGENCY-STOP). Switching off due to foreign influence can arise always.

  • Page 107: Frequency Converter For Fan Of Separating Chamber

    Operating manual Description Receiver Remove control EMERGENCY-STOP-SWITCH Function: Alternatively to manual operation, some different functions can also be operated via radio remote control. The keys on the operating panel can be occupied by the opera- tor. 9.3.13. Frequency converter for fan of separating chamber Fig.

  • Page 108: Frequency Converter For Suction Fans 1 And 2

    Operating manual 9.3.14. Frequency converter for suction fans 1 and 2 Fig. 76: Frequency converter for suction fans 1 and 2 Function: The frequency converters (1) serve to regulate the volume flow of the corresponding suction fan. Thereby an optimal adjust- ment of the suction performance is achieved.

  • Page 109: Battery Master Switch

    Operating manual Function: The additional socket (Socket 32A/400V, 3-pole+N+PE, IP44) serves to connect a downstreamed electric component, up to a connection performance of 2.2kW (max. 6A). 9.3.16. Battery master switch Fig. 78: Battery master switch Function: Installation with a battery master switch (1) protects the battery against total discharge.

  • Page 110: Air Conditioner At Switch Cabinet

    Operating manual 9.3.17. Air conditioner at switch cabinet Fig. 79: Air conditioner at switch cabinet The air conditioner (1) serves to reduce the temperature in the switch cabinet. 9.3.18. Central lubrication unit Fig. 80: Central lubrication unit Function: Machines with a central lubrication unit (1) only have a few ad- ditional lubrication points, as nearly all lubrication points are fed centrally.

  • Page 111: Gusset Shoe

    Operating manual 9.3.19. Gusset shoe DANGER Danger of crushing during transport. Personal damages can arise.  This auxiliary device serves exclusively for the application on even and fixed ground. Public roads and slope ways must not be driven with this device. Transport only on wal- king speed.

  • Page 112: Special Labels Usa

    Operating manual Fig. 81: Gusset shoe Function: The gusset shoe (1) is put onto the towing eyelet and fixed with securing bolts (2). The gusset shoe (1) serves for moving the machine with a cor- respondingly equipped wheel loader. 9.4. Special labels USA SYMBOL MEANING...
  • Page 113 Operating manual SYMBOL MEANING General safety instructions for the ma- chine’s operation and maintenance Cleaning instructions Marks EMERGENCY-STOP-switch Notice on emission standard. Notice on the next service point Label, describing the procedure to operate the machine Betriebsanleitung_HURRIFEX_Version1_gb Page 113 of 116...
  • Page 114 Operating manual Page 114 of 116 Betriebsanleitung_HURRIFEX_Version1_gb...

  • Page 115: Index

    Operating manual Index ABS-control, position junction box ....51 Machine No ........... 30 Additional socket ......... 108 Magnet drum ..........100 Air filter contamination display, diesel Main electrical switch, position ..... 16 engine ............86 Motor No ............30 Air filter, diesel engine ........87 Oil level, diesel engine ........
  • Page 116 Komptech Umwelttechnik Deutschland GmbH Komptech GmbH Carl-Zeiss-Straße 2 Kühau 37 D-59302 Oelde A-8130 Frohnleiten [t] +49 2522 9345 - 0 [t] +43 3126 505 - 0 [f] +49 2522 9345 - 45 [f] +43 3126 505 - 505 [e] info@komptech.de [e] info@komptech.com...

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