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Duro Dyne RH Mach III Owner's Manual

Rolling head pinspotter
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RH MACH III
RH MACH III
ROLLING HEAD
PINSPOTTER
OWNER'S
MANUAL
MACHINERY
DIVISION

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Summary of Contents for Duro Dyne RH Mach III

  • Page 1 RH MACH III RH MACH III ROLLING HEAD PINSPOTTER MACHINERY DIVISION OWNER’S MANUAL...

  • Page 2: Table Of Contents

    Pinspotters are built. Proven solid state components located for easy access. Duro Dyne continues this concept and brings the RH Mach III Rolling Head to a new and higher level of reliability, serviceability and efficiency. This Guide is designed to help you set up and operate your Rolling Head Mach III at peak performance for years to come.
  • Page 3 PARTS LOCATION 17391 Actuator Swival Bolt 17283 Trigger Actuator Assembly 17284 Trigger Actuator Switch 44118 Trolley 44119 Trolley Cover 17291 Rear Bumper Stop 17278 Steel Track 17191 Upper Weld Tip 17395 Lower Ground Bar 17189 Upper Replacement Plates (5/pkg) Transformer Enclosure 44106 Power Pack Cover 17190 Lower Replacement Plates (5/pkg)
  • Page 4 PARTS LOCATION 39296 Vibrator Bowl 44095 Track Sensor 44088 Flex Link 39298 Vibrator Base 17264 Upper Track Side Rails 39273 Vibrator Base Plate 44086 Clip Pin Release Spring 44085 Clip Pin Release 17257 Vibrator Support Casting 44084 Locking Knob Catch 18056 Locking Knob 17265 Lower Track Side Rails...
  • Page 5 PARTS LOCATION 39196 Vibrator Cord 44114 Vibrator Strain Relief 39068 Receiving Board 18065 Vibrator Circuit Breaker (2 Amp) 18066 220V Phase Control 44008 Upper Feed Located Inside Control Console Track Casting 17288 Trigger Actuator Plug 44121 Control Console 44024 Main Power Switch 44025 LCD Display 44077 Weld Poteniometer 44027 Knob...
  • Page 6 PARTS LOCATION TROLLEY...
  • Page 7 PARTS LOCATION 44115 High Voltage Terminal Strip 44053 Weld Relay (#1) 44047 Power Contactor 44053 39306 Incoming Weld Relay (#2) Voltage Select Switch 44054 Heat Sink 44052 12 Volt DC Power Supply 44090 Vibrator 17222 Terminal Control Relay Board Strip Low Voltage 44091 24 Volt Multi-Tap Low Voltage Control (XSFMR-2)
  • Page 8 PARTS LOCATION 44067 Flexible Wire Mold 17327 Footswitch Receptacle 44089 Weld Cable-Long 44105 Power Pack Tray 44068 Rubber Air Hose 17377 Air Regulator 44070 Weld Cable Lug Connector 44069 Wire Harness 44101Weld Transformer 44041 Line Cord 44042 Line Cord Strain Relief TRANSFORMER ENCLOSURE...

  • Page 10: Installation Instructions

    NOTE: The Rolling Head Mach III Pinspotter has two redundant weld circuits. In the event that the solid state relay controlling the weld fails you may simply flip the switch to the other circuit and continue production. A replacement Weld Relay should then be ordered through your local Duro Dyne wholesaler. -10-...

  • Page 11: Maintenance

    OPERATIONS DISPLAY The RH Mach III Pinspotters is provided with an OPERATIONS DISPLAY to help identify the source of the problem should your pinspotter fail to perform properly. Watching these indicator lights will give you a clear understanding of the electrical flow of the various circuits and components during use.
  • Page 12 SERVICING A SIMPLIFIED STEP-BY-STEP PROCEDURE Duro Dyne has called upon its many years of pinspotting experience in designing the Mach III Rolling Head. Your unit has been rigorously factory tested and inspected to provide many years of dependable service. WHAT TO DO BEFORE YOU BEGIN TROUBLESHOOTING: CONSULT THE MANUAL.
  • Page 13 M A C H I N E D O E S N O T O P E R AT E SYMPTOM CORRECT POSSIBLE ACTION FUNCTION PROBLEM INDICATOR No Power Indicator. Power Indicator goes (A) Incoming (A) Check the incoming power (208-230VAC) L1 and L2 on the Power No display.
  • Page 14 P I N F E E D P R O B L E M S SYMPTOM CORRECT POSSIBLE ACTION FUNCTION PROBLEM INDICATOR First Pulse Indica- First Pulse The First Pulse Reed Switch sends power to the coil of the First Pulse First Pulse Indica- tor turns on with Reed Switch.
  • Page 15 SYMPTOM CORRECT POSSIBLE ACTION FUNCTION PROBLEM INDICATOR Feed collides with Dwell Reed Switch D w e l l R e e d The Dwell Reed Switch activates the Feed Timer. If this switch is malfunc- dwell. Switch. tioning or out of position it will activate the feed at the wrong time. For Output Indicator All Indicators are instructions on how to check and adjust, refer to the action section on...
  • Page 16 D W E L L C Y L I N D E R P R O B L E M S SYMPTOM CORRECT POSSIBLE ACTION FUNCTION PROBLEM INDICATOR Dwell Cylinder does All lights flash in se- Weld Timer . Remove the push-on connector from terminal #4 of the Weld Timer. If the not retract and quence.
  • Page 17 P I N S D O N O T W E L D SYMPTOM CORRECT POSSIBLE ACTION FUNCTION PROBLEM INDICATOR All Indicators are Weld Signal Indica- (A) Short Cycle (A) The Short Cycle Relay controls the voltage that turns on the solid- state functioning except: tor goes on and off Relay.

  • Page 18: Notes

    V I B R AT O R P R O B L E M S SYMPTOM CORRECT POSSIBLE ACTION FUNCTION PROBLEM INDICATOR (A) Vibrator (A) Check the Vibrator Circuit Breaker (Located on the rear of the Control Console.) Vibrator does Circuit Breaker .

  • Page 19: Parts List

    PARTS LIST 17084 Air hose 3/8” natural 27213 Flush mount camlock 17085 Male camlock 39068 Receiving Board 17189 Upper weld tip plates (5/pkg) 39110 Pin feed switch 17190 Lower weld tip plates (5/pkg) 39273 Vibrator Base Plate 17191 Upper weld tip 39296 Vibrator Bowl 17192...
  • Page 20 ® MACHINERY DIVISION © 2017 Duro Dyne Corporation Printed in USA 4/20/2017 BI060003 -20-...