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Summary of Contents for Siegenia Portal HS300
- Page 1 ASSEMBLY INSTRUCTIONS PORTAL HS 300 HS 300 lift-slide hardware for REHAU SYNEGO profi le system with ECO PASS threshold. Window systems Door systems Comfort systems...
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Page 3: Table Of Contents
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung Contents 4.13.2 Components of the profile manufacturer ....... 33 GENERAL INFORMATION ......4 Target group of this documentation ......4 ASSEMBLY OF THRESHOLD ....34 Intended use .............. 4 Sealing wedges ............34 Safety notes ............... 4 Screwing on end caps .......... -
Page 4: General Information
Treat the bogie wheels and corner drive – in environments where the air contains salt. on the locking side in the same way. Please contact your SIEGENIA sales consultant in such • Apply a non-acidic and non-resinous oil or care agent to the situations surface of the hardware components. -
Page 5: Directives Of The Trade Organisation For Locks And Fittings (Gütegemeinschaft Schlösser Und Beschläge E. V.)
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung 1.5 Directives of the Trade Organisation for Locks and Fittings (Gütegemeinschaft Schlösser und Beschläge e. V.) The directives of the Trade Organisation for Locks and Fittings (Gütegemeinschaft Schlösser und Beschläge e. V.) provide comprehensive information on the correct operation and maintenance of hardware for windows and patio doors. - Page 6 Anschlaganleitung PORTAL HS 300 REHAU SYNEGO 6/52 H48.HSKFS0032EN 03.2018...
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Page 7: Processing Specifications
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung Processing specifi cations 2.1 Size ranges Profi le design White Coloured Scheme Frame width (RAB) to 6064 to 10000 to 5064 to 6800 Frame height (RAH) 1283–2731 1283–2631 1283–2731 Sliding sash width (FBS) 738–3000 738–2500 Sliding sash height (FH) 1152–2600... -
Page 8: Overview Of Hardware Components
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO Overview of hardware components 3.1 Standard components scheme A * Number of pieces depends on sliding sash width (FBS) handle selection handle selection Pic. 1: Hardware overview scheme A 8/52 H48.HSKFS0032EN 03.2018... -
Page 9: Hardware List Standard Components
PPFB1050-52401_ Required for use of SOFT CLOSE PPFB1060-52401_ 6700 PPFB1070-52401_ 7000 for guiding rail End cap guiding rail REHAU SYNEGO PKZB0010-02102_ from SIEGENIA 821237 Bag stop for scheme C RAL 9003 white — consisting of: PMZB0140-021010_ RAL 7035 grey 831922 RAL 9005 black —... -
Page 10: Thresholds
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO 3.3 Thresholds Scheme A *Left shown, right is a mirror image Pic. 2: Threshold Scheme A Scheme C Pic. 3: Threshold Scheme C Scheme D *Left shown, right is a mirror image Pic. 4: Threshold scheme D 10/52 H48.HSKFS0032EN 03.2018... -
Page 11: Hardware List Threshold
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung 3.4 Hardware list threshold Item Pieces for Material description Material number scheme dependent on frame width (RAB) Length (mm) PPBB1900-52401_ 3000 PPBB1910-52401_ 3500 PPBB1920-52401_ 4000 Threshold EP R190 PPBB1930-52401_ 4500 5000 PPBB1940-52401_ PPBB1950-52401_ 5700 PPBB1960-52401_ 6700 PPBB1970-52401_... - Page 12 Anschlaganleitung PORTAL HS 300 REHAU SYNEGO Item Pieces for Material description Material number scheme Accessories distance plate attachment REHAU SYNEGO – – PMZB7630-02102_ consisting of: – – Distance plate attachment REHAU SYNEGO Bag of 10 – – Distance plate seal supporting rail Bag of 20 Length (mm) PPTB0950-52401_...
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Page 13: Barrier-Free Components
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung 3.5 Barrier-free components Pic. 5: Accessories for ECO PASS threshold Item Pieces for Material description Material number scheme Basic carton PORTAL HS 300 8.5 Scheme A PMKB1300-10001_ Corner drive VSU HS 300 - 8.5 Bogie wheels HS 300 TS - 8.5 Brush seal... -
Page 14: Accessories For Eco Pass Threshold
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO 3.6 Accessories for ECO PASS threshold Pic. 6: Accessories for threshold Item Pieces for Material description Material number scheme Length (mm) PPWB0080-52401_ 3500 PPWB0160-52401_ 4000 Weather bar ECO PASS B20 4500 PPWB0010-52401_ PPWB0170-52401_ 5000 PPWB0180-52401_ 5700 PPWB0020-52401_ 6700... -
Page 15: Hardware Components For Sashes Up To 400 Kg
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung 3.7 Hardware components for sashes up to 400 kg Use only after consultation with and release by profi le manufacturer. Item Pieces for Material description Material number scheme Accessories carton HS400 PMKB2340-10001_ consisting of: Bogie wheels M Short connecting rod 160 mm Grub screw M8 x 16... -
Page 16: Soft Close Hardware Components
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO 3.8 SOFT CLOSE hardware components Pic. 7: SOFT CLOSE hardware components Item Pieces for Material description Material number scheme Sash weight SOFT-CLOSE HH/PVC 100 kg PSCB0120-02101_ PSCB0130-02101_ consisting of: 101 kg–200 kg PSCB0140-02101_ 201 kg–400 kg SOFT CLOSE HH/PVC SOFT CLOSE trigger Accessories HS-PVC SOFT CLOSE distance plate 3... -
Page 17: Hook Bolt Gear
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung 3.9 Hook bolt gear Pieces for Locking scheme Item Material description Material number cylinder Hook bolt gear HS300 PZ Size Sash height FH) PGKB9020-52401_ 1786 - 2285 PGKB9030-52401_ 2286 - 2685 Hook bolt gear HS300 PZ comfort gear PGKB9060-52401_ 1786 - 2285... -
Page 18: Handle Overview
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO 3.10 Handle overview Item Pieces Material description Colour Material number Carton handle Si-line PORTAL HS 300 PMHB0010-50201_ RAL 9003 signal white consisting of: RAL 8022 black brown PMHB0010-51201_ Handle HS 300 Si-line EV 1 silver PMHB0010-52401_ Rose Si-line HS 300, inside Cover cap Si-line HS 300... - Page 19 PORTAL HS 300 REHAU SYNEGO Anschlaganleitung Item Pieces Material description Colour Material number Handle HS 300 Si-line Cover cap Si-line HS 300 RZ A0089 Rose Si-line HS 300 outside Carton pop up handle HS 300 inside PHIB0050-00201_ RAL 9003 signal white consisting of: PHIB0050-01201_ RAL 8022 black brown...
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Page 20: Base Profile
3.11 Base profi le If a support for the ECO PASS threshold is necessary, only base profi les from SIEGENIA may be used for this purpose. No warranty is assumed if other base profi les are used. 3.11.1 Height information for base profi le During assembly of the base profi... -
Page 21: Installation
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung Installation 4.1 Installation of corner drive 4.1.1 Milling 4.1.2 Corner drive and connecting rod Length of connecting rod Insert the connecting rod into the striker packer of the corner drive Insert the corner drive with connecting rod into the profi le and push (1.) and fi... -
Page 22: Installation Of Bogie Wheels
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO 4.1.3 Installation of bogie wheels Countersunk tapping screw B 4.8 x 38 Attach bogie wheels with striker packer to the connecting rod. Fix the bogie wheels with dowel pin and then fi x to the profi le with the corresponding screws. -
Page 23: Gear
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung 4.2 Gear 4.2.1 Milling and drilling Inside Outside Depth 12 mm Ø 12 mm Ø 20 mm with HSS bi-metal Marking for hole saw handle position For bottom profi le cylinder bore: Push jig 16 mm downwards and fi x 38,7 here with drill 38,7... -
Page 24: Fixing Gear
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO 4.3 Fixing gear Crop GL Gear length FH Sash height Countersunk tapping screw B 4.8 x 65 Screw on Gear length with running rail 10 mm GL = FH – 70.2 with running rail 5 mm GL = FH –... -
Page 25: Hook Bolt Gear
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung 4.4 Hook bolt gear 4.5 Milling and drilling Frame profi le Attachment profi le Dimensi- Dimensi- Size on A on A Size. 220 1540 Size. 260 1840 Pic. 11: Milling frame part hook bolt gear 03.2018 H48.HSKFS0032EN 25/52... -
Page 26: Hook Bolt Gear Locking Piece
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO 4.6 Hook bolt gear locking piece Place locking piece on frame part. Insert locking piece into the frame milling Pre-drill locking piece screwing. Screw locking piece fi rmly in place ø Clip adapter profi le onto frame profi le. Screw screen fi... -
Page 27: Adjustment Of Hook Bolt Locking Piece
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung 4.7 Adjustment of hook bolt locking piece 4.7.1 Sash adjustments 4.7.2 Adjusting the compression on locking piece Increase compression Reduce compression — 2 03.2018 H48.HSKFS0032EN 27/52... -
Page 28: Gear Locking Parts
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO 4.8 Gear locking parts Dimensi- Dimensi- Dimensi- Gear on A on B on C Size. 170 1000 Size. 220 1600 1200 Size. 260 1900 1200 If desired, two additional locking parts, top, can be employed as a centre lock. -
Page 29: Soft Close
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung 4.9 SOFT CLOSE Pic. 13: SOFT CLOSE milling on or in sash 4.9.1 Positioning the SOFT CLOSE trigger Adjustment of the trigger on the sliding sash Insert trigger through the recess in the guiding rail. Is there is no recess, one must be created at the end of the guiding rail. -
Page 30: Soft Close
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO 4.10 SOFT CLOSE Insert SOFT CLOSE in the sash milling. Pre-drill position fi xing holes at Drill positions fi xing holes with drill Ø 8. both ends with drill Ø 4. Push distance plates (68) onto fi xing bolt. Position SOFT CLOSE in Screw SOFT CLOSE into the profi... -
Page 31: Inserting The Soft Close Sliding Sash
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung 4.12 Inserting the SOFT CLOSE sliding sash Cut the guiding rail into two segments prior to inserting the sliding Fix the 3/4 segment of the guiding rail in the frame. Select mounting sash. One segment should have a length of 3/4 width of the sliding position on the locking side of the sliding sash. -
Page 32: Scheme C
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO 4.13 Scheme C 4.13.1 Positioning locking part G On the secondary sash, it is essential to mount a locking part G to the threshold on the hardware side. › Transfer dimension of gear front edge to running rail and drill hole for countersunk screw M6 x 20. -
Page 33: Components Of The Profile Manufacturer
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung 4.13.2 Components of the profi le manufacturer Stop bar end piece Front plate at the bottom of the secondary sash Cut the stop bar end piece prior to the assembly. Cut the sash seals (C). Glue stop bar end pieces (A) together with stop bar (B), the sash sealing (C) and the sash. -
Page 34: Assembly Of Threshold
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO Assembly of threshold The demonstrated assembly steps are designed for a PORTAL HS element scheme A, left-hand version. 5.1 Sealing wedges Pic. 14: Installation of sealing wedge If a sealing plate is to be subsequently mounted, the installation of sealing wedges can be omitted. ›... -
Page 35: Drilling Template Eco Pass Threshold
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung 5.3 Drilling template ECO PASS threshold Screwing in PVC Screwing in aluminium reinforcement Drilling template for screwing the threshold in the PVC of the frame Drilling template for screwing the threshold in the aluminium profi... -
Page 36: Running Rail
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO 5.5 Running rail Length of running rail Pic. 18: Clip on running rail › Apply suitable permanently elastic sealing compound along the entire length of the groove on the threshold. › Adjust running rail according to the positioning groove and clip onto the threshold. 5.6 Seal REV Pic. -
Page 37: Support Rail
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung 5.7 Support rail 4,2 x 30 LAUS Length of support rail Fixed sash width Pic. 20: Screwing on the support rail › Trim the support rail to the required length. Then remove any saw burr. ›... -
Page 38: Sealing Pad
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO 5.9 Sealing pad Pic. 22: Mounting the sealing pad › Clean up the adhesion point on the MP sealing piece and threshold. › Glue MP sealing pad to sealing piece and the threshold into place. 38/52 H48.HSKFS0032EN 03.2018... -
Page 39: Threshold Scheme D
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung 5.10 Threshold scheme D 5.10.1 Support rail B190 S107.5A 4.2x30 LAUS Length of support rail Pic. 23: Screwing on the support rail for scheme D › Trim the support rail B190 S107.5 to the required length. Then remove any saw burr. ›... -
Page 40: Positioning Distance Plates
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO 5.10.3 Positioning distance plates 49.5 25-50 REHAU SYNEGO distance plate attachment Distance plate B190 Pic. 25: Distance plates for scheme D › First position the REHAU SYNEGO distance plate attachment (1.) on the threshold. Intervals of 25-50 mm between the distance plates must be adhered to. -
Page 41: Additional Running Rail And Filler Profile
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung 5.10.5 Additional running rail and fi ller profi le Pic. 27: Seal rails › Prior to fi xing the additional running rail and fi ller profi le, apply suitable permanently elastic sealing compound along the entire length of the groove. -
Page 42: Flat Seal Scheme D
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO 5.10.6 Flat seal scheme D Pic. 29: Flat seal scheme D 1. Trim fl at seal scheme D to the required size. 2. Glue REHAU SYNEGO small sealing pad scheme D to the threshold. 3. -
Page 43: Accessory Components Threshold
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung Accessory components threshold Important: Only the drill screws in the bag may be used to fi x the accessory components to the threshold (57). Pic. 30: Accessory components threshold 6.1 Fixing sequence 1. Sealing plate •... -
Page 44: Profile Cross-Sections
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO Profi le cross-sections 7.1 Horizontal cross-section 37,5 Important! Illustration not to scale! 38,7 FBS = RAB - FBF - 64 44/52 H48.HSKFS0032EN 03.2018... - Page 45 PORTAL HS 300 REHAU SYNEGO Anschlaganleitung Important! Illustration not to scale! FBS = RAB - FBF - 64 03.2018 H48.HSKFS0032EN 45/52...
- Page 46 Anschlaganleitung PORTAL HS 300 REHAU SYNEGO (69) Important! Illustration not to scale! 46/52 H48.HSKFS0032EN 03.2018...
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Page 47: Vertical Cross-Section Bottom
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung 7.2 Vertical cross-section bottom Important! Illustration not to scale! ECO PASS R S112 B203 Pic. 34: Vertical cross-section bottom 03.2018 H48.HSKFS0032EN 47/52... -
Page 48: Vertical Cross-Section Top
Anschlaganleitung PORTAL HS 300 REHAU SYNEGO 7.3 Vertical cross-section, top Important! Illustration not to scale! Pic. 35: Vertical cross-section, top 48/52 H48.HSKFS0032EN 03.2018... -
Page 49: Jigs
PORTAL HS 300 REHAU SYNEGO Anschlaganleitung Jigs Material description Tool Material number Jig HS EP REHAU SYNEGO Drill for frame corner connector right PABB4091-00001_ Ø 8 mm for frame corner connector left PABB4092-00001_ Jig HS gear PABB4060-02101_ for gear drill Jig has backset 38.5;... -
Page 50: Liability
9.4 Environmental protection Although our products do not fall within the scope of the German Electrical and Electronic Equipment Act (ElektroG), SIEGENIA will continue to meet the requirements of this Act and will endeavour to completely eliminate the use of substances that are hazardous to the environment as soon as this becomes technically feasible. - Page 52 www.siegenia.com...
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