BBK 1763 Installation Instructions

05 -09 mustang 4.6l 3-v throttle body, '07 -09 gt 500 5.4l/ '05 -09 f-series 6.8l v-10throttle body

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1/4" Ratchet

1/4" Extension

8mm socket & 10mm deep socket

Step 1 Disconnect negative battery terminal. If these instructions are followed closely , , this will

prevent the CHECK ENGINE light from coming on after the installation.

Step 2 Unplug the throttle body electric motor, TPS, and mass air meter by sliding the red colored

locking clips back, and then squeezing the tabs on each wiring connector while pulling them from

their connections.

Step 3 Loosen the hose clamps at the throttle body and at the air filter box. Disconnect the PCV

tube on the inlet hose by gently twisting the green locking tab and pulling the tube away from the

hose and remove the intake hose from the vehicle.

Step 4 Unbolt and remove the throttle body. Note: be careful not to damage the throttle body

motor housing as you will be re-using it.

Step 5 Using the T-20 Torx remove the motor housing, plastic capped spring, and TPS from the

stock throttle body. WARNING! Do not attempt to rotate the TPS. It has a limited range of travel.

Over-rotating it will destroy the internals and render the car undriveable.

Step 6 Pop the removable circular cap off of the motor housing. (This is easily done with a finger . )

Step 7 Place the plastic capped spring over the end of the throttle shaft of the BBK throttle body

and line the pigtail hook on the spring up with the catch slot in the gear.

Step 8 I nstall the motor housing minus the removable cap onto the BBK throttle body over the

plastic spring cap and tighten screws.

Step 9 Using needle nosed pliers rotate the plastic spring cap COUNTER-CLOCKWISE (approxi-

mately 180°) until the 2 tabs line up with their matching landings in the motor housing, then gently

pull up on the cap until it pops up into a latched position.

Step 10 Align the tabs on the removable cap with the slots on the motor housing and snap it into

place.

Step 11 Install the TPS onto the BBK throttle body by lining up the locating tab and tightening the

screws. Do not rotate the TPS! Just put it straight onto the throttle body.

w w w . B B K P E R F O R M A N C E . c o m

'05 -09 Mustang 4.6L 3-V Throttle Body #1763

'07 -09 GT 500 5.4L/ '05 -09 F-Series 6.8L V-10Throttle Body #1764

I N S T A L L A T I O N

If viewing this instruction sheet on the internet-

TOOLS REQUIRED

I N S T R U C T I O N S

T-20 Torx

Needle nose pliers

5mm Allen wrench

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Summary of Contents for BBK 1763

Page 1 Step 6 Pop the removable circular cap off of the motor housing. (This is easily done with a finger . ) Step 7 Place the plastic capped spring over the end of the throttle shaft of the BBK throttle body and line the pigtail hook on the spring up with the catch slot in the gear.
Page 2 . B B K P E R F O R M A N C E . c o m IMPORTANT- All appropriate safety equipment(i.e: gloves,tools) must be used during the installation of these product(s). BBK Performance, Inc. accepts no responsibilty for injuries resulting in the installation of any product(s).
Page 3 6. Now re-install the BBK throttle body and repeat steps 2-5. 7. If the TPS voltage on the BBK throttle body varies from the stock TPS voltage then follow the next steps to adjust the BBK to stock settings. This is easily done with the throttle body bolted to the car.

This manual is also suitable for:

1764