Download Print this page

ABB TA0107L Instruction Manual

Dodge torque-arm ii speed reducers ratios 5, 9, 15, 25, and 40:1

Advertisement

Quick Links

TA0107L
TA1107H
TA2115H
These instructions must be read thoroughly before installation or operation. This instruction manual was accurate at the time of
printing. Please see baldor.com for updated instruction manuals.
Note! The manufacturer of these products, Baldor Electric Company, became ABB Motors and Mechanical Inc. on
March 1, 2018. Nameplates, Declaration of Conformity and other collateral material may contain the company name of
Baldor Electric Company and the brand names of Baldor-Dodge and Baldor-Reliance until such time as all materials have
been updated to reflect our new corporate identity.
WARNING: To ensure the drive is not unexpectedly
started, turn off and lock-out or tag power source before
proceeding. Failure to observe these precautions could
result in bodily injury.
WARNING: All products over 25 kg (55 lbs) are noted on the
shipping package. Proper lifting practices are required for
these products.
WARNING: Torque-Arm II product exceeding 13.5 kg (30
lbs) should be lifted using lift-assist equipment rated for
the weight of the product. Weight values for all Torque-Arm
II products are listing in the Gearing Engineering Catalog.
Lifting brackets provided on the Torque-Arm II should be
used when connecting to the lift-assist equipment.
WARNING: Depending on operating conditions, sound
levels for Torque-Arm II products may exceed 70 dB.
Protective measures such as hearing protection may be
needed when in close proximity to a Torque-Arm II.
WARNING: Because of the possible danger to person(s)
or property from accidents which may result from the
improper use of products, it is important that correct
procedures be followed. Products must be used in
accordance with the engineering information specified
in the catalog. Proper installation, maintenance and
operation procedures must be observed. The instructions
in the instruction manuals must be followed. Inspections
should be made as necessary to assure safe operation
under prevailing conditions. Proper guards and other
suitable safety devices or procedures as may be desirable
or as may be specified in safety codes should be provided,
and are neither provided by ABB nor are the responsibility
of ABB. This unit and its associated equipment must be
installed, adjusted and maintained by qualified personnel
who are familiar with the construction and operation of
all equipment in the system and the potential hazards
involved. When risk to persons or property may be
involved, a holding device must be an integral part of the
driven equipment beyond the speed reducer output shaft.
Instruction Manual
Dodge
Torque-Arm™ II Speed Reducers
®
Ratios 5, 9, 15, 25, and 40:1
TA3203H
TA4207H
TA5215H
TA6307H
TA7315H
TA8407H
INSTALLATION
Use lifting bracket to lift reducer.
1.
Determine the running positions of the reducer. (See
2.
Figure 1). Note that the reducer is supplied with 6
plugs; 4 around the sides for horizontal installations
and 1 on each face for vertical installations. These
plugs must be arranged relative to the running
positions as follows:
Horizontal Installations–Install the magnetic drain
plug in the hole closest to the bottom of the reducer.
Throw away the tape that covers the filter/ventilation plug
in shipment and install plug in topmost hole. Of the 2
remaining plugs on the sides of the reducer, the lowest
one is the minimum oil level plug.
Vertical Installations–Install the filter/ventilation plug in
the hole provided in the upper face of the reducer housing
as installed. If space is restricted on the upper face, install
the vent in the highest hole on the side of the reducer per
Figure 1. Install a plug in the hole in the bottom face of
the reducer. Do not use this hole for the magnetic drain
plug. Of the remaining holes on the sides of the reducer,
use the plug in the upper housing half for the minimum oil
level plug.
1
TA9415H
TA10507H
TA12608H

Advertisement

loading

Summary of Contents for ABB TA0107L

  • Page 1 Please see baldor.com for updated instruction manuals. Note! The manufacturer of these products, Baldor Electric Company, became ABB Motors and Mechanical Inc. on March 1, 2018. Nameplates, Declaration of Conformity and other collateral material may contain the company name of Baldor Electric Company and the brand names of Baldor-Dodge and Baldor-Reliance until such time as all materials have been updated to reflect our new corporate identity.
  • Page 2 Mount reducer on driven shaft as follows: For Taper Bushed Reducer: Mount reducer on driven shaft HORIZONTAL MOUNTING per instruction in Torque-Arm II Bushing Installation section POSITION B POSITION A POSITION A of this manual. 5 (NEAR) Install sheave on input shaft as close to reducer as practical 6 (FAR) (Figure 2).
  • Page 3 Reducer Size Standard Taper Bushing (inch) Short Shaft installed in the shaft keyseat, see Figure 5 below. Bushing (inch) TA0107L 6.83 4.32 PART NUMBER AND MARKINGS TA0107L 6.83 4.32...
  • Page 4 The long bushing is designed to be installed from the side Mount the reducer on the driven shaft and align the of the reducer opposite the driven equipment as shown shaft key with the reducer hub keyway. Maintain the in Figure 6. The long bushing when properly installed is recommended minimum distance “A”...
  • Page 5 ② Position F Reducer Size ③ Quart Liter ③ Quart Liter ③ Quart Liter ③ Quart Liter ③ Quart Liter ③ Quart Liter Single TA0107L Double Single TA1107H Double Single TA2115H Double Single TA3203H Double Single TA4207H Double Single 13.2 12.5...
  • Page 6 Table 4 – Oil Recommendations ISO Grades For Ambient Temperatures of 50˚ F to 125˚ F * (10˚ C to 51˚ C) Output Torque-Arm II Reducer Size TA0107L TA1107H TA2115H TA3203H TA4207H TA5215H TA6307H TA7315H TA8407H TA9415H TA10507H TA12608H 301 – 400 201 –...
  • Page 7 OIL VISCOSITY EQUIVALENCY CHART KINEMATIC SAYBOLT VISCOSITIES VISCOSITIES cSt/ cSt/ AGMA GRADES SUS/ SUS/ 40°C 100°C GRADES GEAR OILS 100°F 210°F 2000 10,000 8000 1500 6000 1000 5000 1000 4000 3000 2000 1500 1000 VISCOSITIES CAN BE RELATED HORIZONTALLY ONLY. VISCOSITIES BASED ON 96 VI SINGLE GRADE OILS.
  • Page 8: Cooling Fan Installation

    COOLING FAN INSTALLATION Table 6 - Dimensions and Bolt Torque Reducer Size Dim.”A” inch Torque (Ft.-Lbs.) WARNING: To ensure that drive is not unexpectedly TA4207H 3-3/4 started, turn off and lock out or tag power source before proceeding. Remove all external loads from drive before TA5215H 4-5/8 removing or servicing drive or accessories.
  • Page 9 Match the arrow on the backstop inner race to the direction Reducer Size Fastener Size Torque in lb-ft of free rotation for the desired shaft. Note that reversing the TA0107L 1/4-20 8 – 7 backstop end-for end changes the direction of the arrow. TA1107H 1/4-20 8 –...
  • Page 10: Motor Mounts

    OUTER RACE BACKSTOP SHAFT INNER RACE SPACER (IF APPLICABLE) COVER GASKET BACKSTOP SHAFT COVER BACKSTOP RETAINING RING ARROW ON HUB OF INSTALLED BACKSTOP BACKSTOP MUST MATCH FASTENERS REDUCER WITHOUT DIRECTION OF DESIRED REDUCER WITH BACKSTOP INSTALLED SHAFT ROTATION BACKSTOP INSTALLED Figure 12 - Backstop Assembly MOTOR MOUNTS Motor Mount Installation:...
  • Page 11 ---- ---- ---- 19.6 – 23.4 19.6 – 23.4 20.6 – 24.4 21.3 – 25.1 ---- ---- ---- TA0107L Reducer 22.0 – 25.8 22.0 – 25.8 23.0 – 26.8 23.7 – 27.5 ---- ---- ---- 12.6 – 16.4 12.6 – 16.4 13.6 –...
  • Page 12 Table 9 - V-Drive Center Distances Motor Frame / Motor Shaft Offset Dimensions “A” Position Mounting. 56T / A=.78 140T / A=1.22 180T / A=1.37 210T / A=1.55 250T / A=1.56 280T 320T 13.6 – 17.2 13.6 – 17.2 14.6 – 18.1 15.3 –...
  • Page 13 Table 9 - V-Drive Center Distances Motor Frame / Motor Shaft Offset Dimension “A” Position Mounting. 180T / A=1.37 210T / A=1.55 250T / A=1.56 280T / A=1.16 320T / A=.38 360T / A=1.01 400T 19.5 – 23.4 20.2 – 24.1 21.1 –...
  • Page 14 Table 9 - V-Drive Center Distances Motor Frame / Motor Shaft Offset Dimension “A” Position Mounting. 210T / A=1.55 250T / A=1.56 280T / A=1.16 320T / A=.38 360T / A=1.01 400T / A=.75 440T 27.4 – 31.3 28.3 – 32.3 29.1 –...
  • Page 15 Table 9 - V-Drive Center Distances Motor Frame / Motor Shaft Offset Dimension “A” Position Mounting. 250T / A=1.56 280T / A=1.16 320T / A=.38 360T / A=1.01 400T / A=.75 440T / A=1.62 48.9 – 52.7 49.7 – 53.5 50.7 –...
  • Page 16: Drive Shaft Removal

    Reducer Size Removal Bolt Hex Head Set Screw edge of the seal. Make sure seals are install evenly and are not tilted. TA0107L 3/4-10 x 2 5/8-11 x 3/4 If using the optional packing adapter, install the two studs TA1107H...
  • Page 17: Replacement Of Parts

    REPLACEMENT OF PARTS Disassembly: Drain all oil from the reducer. NOTE: Using tools normally found in a maintenance Position the reducer on its side and remove all housing department, a Dodge Torque-Arm II speed reducer can be bolts. Drive dowel pins from housing. Using the three pry disassembled and reassembled by careful attention to the slots around the periphery of the flange, gently separate the instructions following.
  • Page 18 (make sure RTV is placed around Reducer Size Fastener Size Torque in Ft.-Lbs. bolt holes and inside of flange face). Place left housing half TA0107L 1/4-20 8 – 7 into position and tap with a soft hammer (rawhide, not lead TA1107H 1/4-20 8 –...
  • Page 19 Table 13 – Part Numbers for Replacement Bearings, Single and Double Reducer Countershaft Bearing – Backstop (RH) Side Part Reduction Reducers Size Number Reducer Output Hub Bearing – LH and RH Sides TA0107L 304833/304740 Size Part Number TA1107H 403165/402265 TA0107L 900250/900251...
  • Page 20 25:1 15:1 40:1 304804/908258 25:1 TA12608H 402231/402232 15:1 403036/304701 40:1 TA12608H 25:1 40:1 403036/912258 Table 14 – Replacement Parts Kit Numbers TA0107L 15:1 403165/402265 Reducer Seal Output Hub Countershaft Bearing Shim 25:1 Ratio Size Kit ① Assembly ② Assembly ③...
  • Page 21 Table 14 – Replacement Parts Kit Numbers Reducer Seal Output Hub Countershaft Bearing Shim Ratio Size Kit ① Assembly ② Assembly ③ Kit ④ 905128 905122 905129 TA5215H 15:1 905126 905120 905123 905180 25:1 905124 905130 40:1 905125 905131 906128 906122 906129 TA6307H...
  • Page 22 4,5,6,7 15,16 409,410 24,25 404,405 SCREW CONVEYOR ADAPTER ASSEMBLY 204,205 34,36 201,202 35,37 ADJUSTABLE ADAPTER KIT 11,12 30,32 31,33 106,108, 109,110 TORQUE-ARM ASSEMBLY OPTIONAL 111,112 BACKSTOP ASSEMBLY Figure 19 - Parts for TA0107L through TA12608H Taper Bushed Double Reduction Reducers...
  • Page 23 4,5,6,7 15,16 409,410 24,25 404,405 SCREW CONVEYOR ADAPTER ASSEMBLY 204,205 201,202 ADJUSTABLE ADAPTER KIT 11,12 30,32 31,33 106,108 109,110 TORQUE-ARM ASSEMBLY OPTIONAL BACKSTOP ASSEMBLY 111,112 Figure 20 - Parts for TA0107L through TA7315H Taper Bushed Single Reduction Reducers...
  • Page 24 Table 15 - Parts for TA0107L through TA5215H Taper Bushed and Single Reduction Reducers Ref. Description Quantity TA0107L TA1107H TA2115H TA3203H TA4207H TA5215H Housing-LH 900202A 901202A 902202 903202 904202 905202 Housing-RH 900203 901203 902203 903203 904203 905203 RTV Sealant, Tube...
  • Page 25 Table 15 - Parts for TA0107L through TA5215H Taper Bushed and Single Reduction Reducers Ref. Description Quantity TA0107L TA1107H TA2115H TA3203H TA4207H TA5215H First Stage Gear Key 900276 901276 902276 903276 904276 905276 .015” Shim 900271 901271A 901271 903267 903267...
  • Page 26 Table 16 - Parts for TA6307H through TA12608H Taper Bushed and Single Reduction Reducers Ref. Description Quantity TA6307H TA7315H TA8407H TA9415H TA10507 TA12608 Housing-LH 906202 907202 908202 909202 910202 912202 Housing-RH 906203 907203 908203 909203 910203 912203 RTV Sealant, Tube 415112-80-H 415112-80-H 415112-80-H...
  • Page 27 Table 16 - Parts for TA6307H through TA12608H Taper Bushed and Single Reduction Reducers Ref. Description Quantity TA6307H TA7315H TA8407H TA9415H TA10507 TA12608 9:1 Ratio ⑥ 906217 907217 15:1 Ratio ⑥ 906215 907215 908215 909215 910215 912215 First Stage Gear 25:1 Ratio ⑥...
  • Page 28 Table 17 - Actual Ratios Nominal Ratios Reducer Size 15:1 25:1 40:1 TA0107L 5.200 9.000 14.928 25.091 30.942 TA1107H 5.000 8.990 14.912 25.064 30.909 TA2115H 5.200 9.103 15.619 25.067 33.333 TA3203H 4.913 9.234 15.067 24.954 32.451 TA4207H 5.000 9.231 15.000 25.125...
  • Page 29: Abnormal Conditions

    Supplemental Instructions For the Installation, Operation and Maintenance of ATEX Approved Torque-Arm II Shaft Mount Reducers (Zone 1) Sizes TA0107 – TA12608 PREFACE The products described in this manual are manufactured by Baldor Electric Company, Fort Smith, AR USA. This manual is intended to provide basic information on the safe operation and maintenance of ATEX approved Torque-Arm II shaft mount reducers.
  • Page 30: Eu Declaration Of Conformity

    EU Declaration of Conformity The undersigned, representing the following supplier and authorised representative:- Baldor Electric Company ABB Automation Products GmbH 5711 R. S. Boreham, Jr. Street Oberhausener Straße 33 Fort Smith, Arkansas 72901 40472 Ratingen, Germany This declaration is issued under the sole responsibility of the manufacturer.
  • Page 32 ABB Motors and Mechanical Inc. 5711 R. S. Boreham Jr. Street Fort Smith, AR 72901 Ph: 1.479.646.4711 *1601-0918* Mechanical Power Transmission Support Ph: 1.864.297.4800 new.abb.com/mechanical-power-transmission baldor.com © ABB Motors and Mechanical Inc. All Rights Reserved. Printed in USA. MN1601 (Replaces 499314) 09/18 Litho 25,000...