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5.2.10 Real-time analog output of signals with normalized voltage ..... . 5.2.11 Real-time (via EtherCAT) and parallel (via Ethernet) output of signals to a data recorder .
10...30 V (DC). The supply connection, as well as the signal and sense leads, must be installed in such a way that electromagnetic interference does not adversely affect device functionality (HBM recommendation: ”Greenline shielding design”, downloadable from the Internet at http://www.hbm.com/Greenline).
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Safety instructions General dangers of failing to follow the safety instructions The module is a state of the art device and as such is failsafe. The module may give rise to further dangers if it is inappropriately installed and operated by untrained personnel. Any person instructed to carry out installation, commissioning, maintenance or repair of the module must have read and understood the Operating Manuals and in particular the technical safety instructions.
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In particular, any repair or soldering work on motherboards (replacement of components is prohibited. When exchanging complete modules, use only original parts from HBM. The module is delivered from the factory with a fixed hardware and software configuration.
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Safety instructions In this manual, the following symbols are used to point out residual dangers: DANGER Symbol: Meaning: Maximum danger level Warns of an imminently dangerous situation in which failure to comply with safety requirements will result in death or serious bodily injury. WARNING Symbol: Meaning:...
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Meaning: CE mark The CE mark enables the manufacturer to guarantee that the product complies with the requirements of the relevant EC directives (the declaration of conformity is available at http://www.hbm.com/hbmdoc). Symbol: Meaning: Statutory marking requirements for waste disposal National and local regulations regarding the protection of the environment and recycling of raw materials require old equipment to be separated from regular domestic waste for disposal.
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Safety instructions Conditions on site For modules in housings with IP20 degree of protection: − Protect the modules from moisture and dampness or weather such as rain, snow, etc. − The permissible relative humidity at 31 C is 80% (non condensing); linear reduction to 50% at 40 −...
These documents are available • on the QuantumX system CD supplied with the instrument after installation of QuantumX−Assistant on your PC’s hard disk always up to date on the Internet at http://www.hbm.com/hbmdoc QuantumX...
(with a sampling rate of up to 96000 measuring values per second per channel). MX460 rotation specialist frequency amplifier The module has 4 individually configurable inputs for connecting HBM torque transducers (T10, T40), incremental encoders, frequency signal sources and digital signals.
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Introduction MX1615 bridge amplifier The module has 16 individually configurable inputs for strain gauges in quarter-, half- and full-bridge configuration. DC or carrier-frequency (600 Hz) bridge excitation. Data recorder CX22 / CX22−W (WLAN) The module is used for local recording of measured data. The modules have the following in common: Low voltage connection Ethernet interface for data communication with an operating PC...
Introduction Digitization and signal path Signal flow channel and generated signals Each QuantumX measurement channel generates two signals. These signals can be individually parameterized with different data rates and filters. We recommend using ”QuantumX−Assistant” software (signal tab) for parameterization. When several modules are connected via the FireWire bus, signals can be transmitted in real time (isochronously), e.g.
Introduction Sychronization of QuantumX modules To enable measurement signals to be synchronized for processing and analysis, they need to be synchronously measured. All QuantumX modules can be synchronized among themselves. This ensures simultaneous measurement on all channels. All the analog-digital converter rates, measuring rates and bridge excitation voltages are also synchronized.
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If the synchronization source for a module is changed to NTP, the system must be restarted ® once. catman EASY software from HBM includes an NTP software package. Parameters: IP address of the NTP server Threshold in μs, from which the time deviation to NTP time is tolerated For more information about NTP please visit http://www.ntp.org...
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Introduction Synchronization using IRIG−B IRIG−B is a standardized time code. The digitally or analogously modulated time signal is externally fed to an arbitrary analog voltage input of type MX840A or MX440A amplifiers to synchronize the QuantumX system (see assignment, chapter 6.3.1). The B127 format uses an analogons mudulation.
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Introduction Synchronizing via FireWire Auto Auto Auto Auto Time base : automatic (factory setting) Synchronizing via CX27 (EtherCAT) Auto Time base : Auto EtherCat Master Auto CX27 EtherCAT Synchronizing via NTP (with FireWire) Auto Auto Time base : Auto NTP server Ethernet Synchronizing via NTP (without FireWire) Time base :...
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Introduction Successful synchronization: For accurate synchronization, the corresponding channels should be parameterized using identical filter settings. The delay is not automatically corrected. Filter delays are given in the datasheet. After booting and successful synchronization, the system LED shows green. If synchronization is disturbed, or not yet established, the system LED shows orange.
FireWire driver as well as a program for module firmware updating. catman[EASY and DIAdem driver are software products that can be obtained as separate product packages. QuantumX Assistant The HBM software ”QuantumX Assistant” offers the following functions: System.. • Create survey (modules, host PC) Modules: •...
Software ® catman ® HBM’s catman AP software is optimally suited for the following tasks: • Configuring communication and measurement channels (integrated TEDS Editor and expandable sensor database) • Configuring the test or measurement task (channels, sampling rates, triggers, comments, interaction) •...
Software ® Lab VIEW library Lab VIEW is a graphic programming system from the company ”National Instruments”. The acronym stands for ”Laboratory Virtual Instrumentation Engineering Workbench”. The main application areas for Lab VIEW are in measurement, control and automation technology. A Lab VIEW device driver is a VI (Virtual Instrument) or sub-program that is used in Lab VIEW programs for easy operation of devices.
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Software • Compare your version with the actual firmware version on the Internet under: www.hbm.com\quantumX QuantumX...
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If the firmware version number of your module is lower than the actual number on the Internet, an update is necessary: • Download the actual firmware from the HBM website and save it in the download directory of the firmware updater (in most cases: C:\Programs\HBM\QuantumX Firmware Update\Download) •...
Software TEDS Editor HBM’s TEDS Editor enables TEDS data to be read, edited and written directly via a measurement channel or the HBM TEDS dongle. When retrofitting TEDS, the editor provides corresponding templates for the different transducer types. Some templates can be saved and loaded.
Software CANape driver CANape is software developed by Vector Informatik GmbH headquartered in Stuttgart, Germany. The software is primarily used in the functional development of software for electronic control equipment in automotive applications. The QuantumX CANape driver requires CANape version 10.0 SP2. Further information can be found in the driver’s operating manual.
Housings Housings The degree of protection given in the technical data indicates the suitability of the housings for various ambient conditions and also the protection of persons against potential risks when used. The letters IP (International Protection), which are always present in the designation, are followed by two digits.
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Housings Fig. 4.2:Amplifier MX1609-P in IP65 housing QuantumX...
Housings Mounting housing clips on modules with degree of protection IP20 The module electronics are integrated in a metal housing that is surrounded by a case protection (CASEPROT). This also serves for centering when several devices are stacked on top of each other and offers a certain degree of protection against mechanical damage. Case protection MX840 housing Cover...
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Housings Cover Fig. 4.5:Removing the cover Housing clip a.f. 2.5 Fig. 4.6:Mounting the housing clip QuantumX...
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Housings a.f. 2.5 Fig. 4.7:Mounting the CASEPROT QuantumX...
Housings Mounting housing clips on modules with degree of protection IP65 The mounting shown in the following pictures must be implemented on both sides of the housing. Cover Fig. 4.8:Removing the cover Housing clip a.f. 2.5 Fig. 4.9:Mounting the housing clip QuantumX...
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Housings Fig. 4.10: Attaching the covers QuantumX...
Housings Connecting housings The following pictures show the connection of two IP20 housings. The procedure is identical for IP65 housings. Press Fig. 4.11: Unclip the housing clip Lever Catch Fig. 4.12: Unclip the lever and catch QuantumX...
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Housings Fig. 4.13: Close the lever Fig. 4.14: Connected housings QuantumX...
Housings CASE-FIT A fitting panel (CASE−FIT) allows flexible mounting of IP20 protected modules of the QuantumX series. A lashing strap or CASE−CLIP can be used for fastening the modules. Ø Laschen für die zu- sätzliche fixierung mit Spanngurten Fig. 4.15: Mounting of the IP20 version QuantumX...
BPX001 Backplane BPX001 backplane You can connect up to 9 modules with each other using the BPX001 backplane without the need for complicated cabling and you can link these via the two FireWire interfaces of the backplane with other modules or module groups. You can also set up a direct connection to a PC via one of the FireWire interfaces of the backplane.
BPX001 Backplane 4.5.2 Wall mounting A total of 10 boreholes are provided in the backplane for wall mounting (∅ 6.5 mm). We recommend using the outer 4 boreholes for wall mounting. NOTE Only use countersunk head bolts for fastening, otherwise the modules cannot be mounted correctly.
BPX001 Backplane 4.5.3 Mounting the modules TOOLS We recommend a T-handle socket spanner 4x150 (across flats 4 mm, length 150 mm). NOTE The modules can only be fastened in backplanes in housings with IP20 protection without case protection, case clips or lateral covers If these are present, remove as shown in Chapter 4.
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BPX001 Backplane 3. Position the module vertically on the backplane and push it in carefully on the lower guide rail back up to the stop. Upper screwed clamping gland a.f. 4.0 Guide rails Lower screwed clamping gland Fig. 4.20: Mounting the module Fig.
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BPX001 Backplane 4. Tighten the lower then the upper screwed clamping gland. Fig. 4.22: Tightening the screwed clamping glands, sequence QuantumX...
BPX001 Backplane 4.5.4 Backplane with Ethernet connection The CX27 gateway enables a BPX backplane to be connected via Ethernet. Maximum data throughput : 400 kS /sec. The FireWire sockets on the backplane allow integration of distributed modules into the system. FireWire BPX001 + CX27 BPX001−S31 + CX27...
BPX001 Backplane 4.5.5 Backplane with FireWire connection The BPX backplane can be directly connected to a PC or data recorder via FireWire. The second FireWire socket on the backplane allows integration of distributed modules into the system. FireWire BPX001 BPX001−S31 Fig.
BPX001 Backplane 4.5.6 Synchronizing a system setup with multiple backplanes CX27 gateway modules enable several BPX backplanes to be synchronized. CX27-to-CX27 connection using KAB272-2 or -5 via FireWire socket on the front. Fig. 4.25: Synchronisieren mehrerer Modulträger QuantumX...
Connection Connecting individual QuantumX modules Connecting the supply voltage Connect the modules to a DC voltage of 10 V ... 30 V (recommended 24 V), see the table for the power consumption per device. CAUTION A rule of thumb for voltage distribution via FireWire says: ”An external supply voltage of equal potential is required at every third module”.
Connection Connection to host PC or notebook 5.2.1 Single Ethernet connection 10 V ... 30 V DC X104 1-NTX001 or 1-KAB271-3 TCP/IP, 100 Mbps X100 Cross Over Fig.5.2: Single Ethernet connection NOTE You must use an Ethernet crossover cable with older computers. Newer PCs/laptops have Ethernet interfaces with autocrossing function.
Connection 5.2.2 Multiple Ethernet connection without synchronization 10 V ... 10 V ... 10 V ... 30 V DC 30 V DC 30 V DC Patch cable Patch cable TCP/IP, 100 Mbps Fig.5.3: Multiple connection via Ethernet Modules can be connected to the PC with standard Ethernet switches. We recommend patch cables.
Connection 5.2.3 Multiple Ethernet connection with synchronization 10 V ... 30 V DC Patch cable TCP/IP, 100 Mbps Patch cable FireWire connection 1-Kab269-x: Connection cable with various lengths (x m) Fig.5.4: Example for multiple connection via Ethernet with synchronization The supply voltage for the modules is looped through FireWire in the configuration shown above (max.
Connection 5.2.4 Ethernet setup Settings for direct connection with a PC (peer-to-peer) NOTE Ensure that your PC has a valid IP address. Install and start up the latest QuantumX Assistant version on your PC. (All screenshots shown in this quick start guide display the menus in the operating system ®...
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Connection The next dialog window offers you the several options for network searching. For the first startup we recommend: • Search the whole network and select from the result (recommended setting) Recommended • If your modules are not yet displayed, click on the button.
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Connection If the module appears gray in the list, mark it and click on the ”Edit network settings” button. Check your settings and adjust if necessary as follows: Adapt the IP address of the module: • Activate DHCP/APIPA if you want automatic configuration. Please set any PC directly connected to QuantumX to DHCP as well.
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Connection Automatic Configuration Module settings PC settings Manual Configuration 172.21.108.1 Module settings 255.255.248.0 PC settings Fig.5.5: Example settings for direct connection of one module QuantumX...
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Connection • Click on ”OK” • Confirm the settings with the ”Yes” button, the module is then restarted with the current settings. After approx. 45 seconds click on the button. The system LED of the module should now light up green, if not please check your network settings again! If the network settings are ok, the module names are shown in black.
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Connection • In the tab ”Alternate Configuration”, select the option ”User-defined” and enter your data in the ”IP address line” and ”subnet mask”. Example: Manual IP setting − PC side Settings IP address Subnet mask Module before 169.1.1.22 255.255.255.0 PC / Notebook 172.21.108.51 255.255.248.0 PC / Notebook after...
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Connection • Confirm twice with ”OK”. In future, your computer will use the “Alternate Configuration” for the direct connection. Integrating modules in an Ethernet Network • Activate the checkbox DHCP and click on ”OK”, the following confirmation window then appears: •...
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Connection The system LED of the module should now light up green, if not please check your network settings again! If the network settings are ok, the module names are shown in black. • Mark the relevant modules by checking the relevant checkbox •...
1-KAB270-3 Adapter PC: PCI or PCIe card Notebook: PC card (previously PCMCIA) Fig.5.6: Single FireWire connection NOTE Please check in advance whether a firmware or software update is required. Software/firmware downloads can be found on the HBM website: www.hbm.com\downloads QuantumX...
Connection 5.2.6 Multiple Ethernet connection with synchronization 10 V ... 30 V DC (e.g. NTX001) 10 V ... 30 V DC (e.g. NTX001) X102 X101 FireWire connection 1-Kab270-3 1-Kab269-2/5 3 m connection cable 1−Kab269-0.2 2 m connection cable 0.2 m connection cable Fig.5.7: Example for multiple connection via FireWire with synchronization Data are transferred, modules are synchronized in timing and voltage is supplied via the...
Connection 5.2.8 MX840A universal amplifier with CAN output The measurement signals of connectors 2-8 are output to CANbus via connector 1. Fig.5.9: MX840A with CAN output QuantumX...
Connection 5.2.9 Output of the inputs of several measurement modules via CANbus Isochronously parameterized signals can be output. The parameterization is permanently stored in the modules (EEPROM). *.dbc MX471 KAB269 KAB269 Fig.5.10: Output via CANbus QuantumX...
Connection 5.2.10 Real-time analog output of signals with normalized voltage Isochronously parameterized signals can be output. The parameterization is permanently stored in the modules (EEPROM). MX … KAB269 KAB269 8 scaled voltage outputs 200 signals 4,8 kS/sec/channel KAB269 Fig.5.11: Analog output in real-time QuantumX...
Connection 5.2.11 Real-time (via EtherCAT) and parallel (via Ethernet) output of signals to a data recorder Every source in a QuantumX system is split into two signals that can be parameterized with different data rates and filters. For example, the first signal of an input channel with a high data rate, e.g. acceleration sensor with 96,000 measured values per second and deactivated filter (38 kHz maximum bandwidth), can be output to PC software for analysis while the second signal with 4,800 measured values per second and 600 Hz filter can be output via CAN or EtherCAT.
This completes the settings for your connection. Connect your transducer now, connection information can be found in the ”QuantumX operating instructions”. Information about further channel configuration can be found in the online help of the HBM software you are using.
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Connection NOTE If no modules are found via FireWire this may be caused by the following: − The modules have not been properly registered. Click on the FireWire driver in Systray, check the driver behind the modules and reinstall it, if necessary (hbm1394.sys).
Firmware update via Ethernet We recommend updating the module firmware • When you want to use new HBM software • When you want to use a new module with a different firmware version Your PC software must also be updated •...
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• Close all running HBM software, install the new software and start QuantumX Firmware Updater • Download the latest firmware from the HBM website and save it in the download directory of the firmware updater (in most cases: C:\Programs\HBM\QuantumX Firmware Update\Download) •...
Connection 5.2.14 Connecting more than 12 modules Displayed: Total number of modules: 15 Total number of Hops: 12 Data sink QuantumX module Longest chain to data sink (max. 12) P3 = Port 3 Fig.5.13: Example of a star topology with two chains and one hub The number of modules connected in series (daisy chain) is limited to 12.
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Connection Port 1 Port 2 Port 3 Port1 Port2 Port3 Phy 2 Phy 1 Port4 Port 4 Connection to Port 3 − Port 4: 1 Hop Connection to Port 1 and/or 2 − Port 4: 2 Hops Fig.5.14: Connection situation at AVT 1394b hub Note Always connect the chain with the most modules to Port 3 or Port 4.
Connection 5.2.15 Bridging greater distances Greater distances (>5m) in FireWire networks can be bridged with opto-hubs that enable distances of up to 500 m with the use of a glass fiber cable. 1 Hop Max. 500 m Opto- Opto- Displayed: Total number of modules: 11 Total number of hops: 8 QuantumX module...
Connection 5.2.16 FireWire with opto-hub and glass fiber cable 10 V ... 30 V DC Glass fiber cable Max. length 500 m Opto-Hub Opto-Hub Fig.5.16: FireWire and glass fiber cable QuantumX...
(EMS) and permitted electromagnetic interference (EMI) has become increasingly more important over the past years. The HBM Greenline shielding design The complete measuring chain is fully enclosed in a Faraday cage through the unique design of the cable shield. The cable shield is flattened, connected to the transducer housing, and routed to the amplifier housing through conductive connectors.
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To minimize the effect of electromagnetic disturbances and potential differences, the signal ground and earth (or shield) are separated in HBM equipment. The mains protective earth conductor or a separate earth potential line should be used as connection to earth. This is common practice, for instance, for potential equalization in buildings.
Connection 6.1.2 Adjustable sensor supply for active transducers Some modules can supply active transducers with an excitation voltage of 5…24 V. When using the adjustable transducer excitation, electrical isolation from the supply voltage of the amplifier is not required. The maximum permissible power consumption is 700 mW per channel, in total not more than 2 W.
Connection 6.1.3 TEDS The acronym TEDS stands for ”Transducer Electronic Data Sheet” and denotes a transducer or sensor’s electronic data sheet which is saved to a small electronic chip or a corresponding module and is intrinsically linked to the transducer. In addition, valuable meta data is supplied, for example, calibration data providing essential information for the traceability of measurements or tests.
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TEDS. Amplifiers enabling IEPE transducers to be directly connected support TEDS version 1.0. Some HBM transducers feature a special integrated TEDS module which enables TEDS data to be transmitted via the transducer’s feedback line (patented ”zero-wire circuit”).
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EEPROM, reads out the data sheet and configures the amplifier accordingly. Retrofilling TEDS in the plug is shown in the figure below. HBM empfiehlt den TEDS-Baustein (1-Wire EEPROM) DS24B33 von Dallas Maxim. Um diesen Chip lesen und beschreiben zu können ist mindestens Firmware-Version 1.21.16 / 2.21.16 sowie mindestens TEDS-Editor Version 3.3 nötig.
Connection 6.1.4 Auto Cal / Auto Adjustment When the module has been started up, measurement channels with strain gauge full bridges are cyclically adjusted during run−time. This mechanism improves the long−term stability (aging) and, in the event of temperature variation at the place of installation of the measuring instrument, also the short−time stability of a measuring amplifier.
Connection MX840 universal amplifier You can connect up to eight transducers to the universal amplifier MX840. The transducers are connected via 15-pin D-SUB-15HD device connectors. All measuring channels are electrically isolated von one another and from the mains. When using the adjustable transducer excitation, electrical isolation from the supply voltage of the amplifier is not required.
Vacant NOTE Many HBM transducers are fitted with 15-pin D-SUB connectors (2 rows). The adapter cable 1-KAB416 can be used for connection to the 3 row D-SUB-15HD device connectors of the MX840. Pins 4 and 9 are already bridged in this adapter cable (see chapter 9.4.3).
Connection 6.2.2 MX840 status display The front panel of the universal amplifier has a system LED and 8 connection LEDs. The system LED indicates the status of the device, the connection LEDS the states of the individual connections. Connection LED System LED Fig.6.3: MX840 front view...
Calibration signal T10F(S) and T40, 5 V/max. 10 mA NOTE Many HBM transducers are fitted with 15-pin D-SUB connectors (2 rows). The adapter cable 1-KAB416 can be used for connection to the 3 row D-SUB-15HD device connectors of the MX840. Pins 4 and 9 are already bridged in this adapter cable (see chapter 9.4.3).
Connection 6.3.2 MX840A status display The front panel of the universal amplifier has a system LED and 8 connection LEDs. The system LED indicates the status of the device, the connection LEDS the states of the individual connections. Connection LED System LED Fig.6.5: MX840A front view...
Connection MX440A universal amplifier You can connect up to eight transducers to the universal amplifier MX440A. The transducers are connected via 15-pin D-SUB-15HD device connectors. All measuring channels are electrically isolated von one another and from the mains. The transducer types that can be connected and the status display are identical to those of the MX840A universal amplifier (see page 87).
Connection MX410 highly dynamic universal amplifier You can connect up to four transducers to the highly dynamic universal amplifier MX410. The transducers are connected via 15-pin D-SUB-15HD device connectors. You will need BNC adapters (accessories 1-IEPE-MX410) for the connection of IEPE transducers. All measuring channels are electrically isolated von one another and from the mains.
NOTE Many HBM transducers are fitted with 15-pin D-SUB connectors (2 rows). The adapter cable 1-KAB416 can be used for connection to the 3 row D-SUB-15HD device connectors of the MX840. Pins 4 and 9 are already bridged in this adapter cable.
Connection 6.5.2 MX410 status display Connection LED System LED Analog output LED Fig.6.8: MX410 front view System LED Green Error-free operation Orange System is not ready, boot procedure running Flashing orange Download active, system is not ready Error Connection LEDs All LEDs are orange Boot procedure running (system is not ready) All LEDs are flashing orange...
Connection MX460 frequency measuring amplifier You can connect up to four transducers to the frequency measuring amplifier MX460. The transducers are connected via 15-pin D-SUB-15HD device connectors. All measuring channels are electrically isolated von one another and from the mains. When using the adjustable transducer excitation, electrical isolation from the supply voltage of the amplifier is not required.
Connection 6.6.1 MX460 pin assignment So that insertion or removal of a transducer connection can be unmistakably identified, Pin 4 and Pin 9 in the connector plug must be bridged! If this bridge is missing, no measurement values will be recorded at the connection! Bridge Fig.6.9: Pin arrangement of connection plug, view from the solder side Connection...
Connection 6.6.2 MX460 status display Connection LED System LED Fig.6.10: MX460 front view System LED Green Error-free operation Orange System is not ready, boot procedure running Flashing orange Download active, system is not ready Error Connection LEDs All LEDs are orange Boot procedure running (system is not ready) All LEDs are flashing orange Firmware download active (system is not ready)
Connection MX1609/1609T/MX1609P thermocpuples modules Up to 16 type K thermocouples (Ni-CrNi) can be connected to the module MX1609/MX1609P for measuring temperatures. Up to 16 type T thermocouples (Co−CoNi) can be connected to the module MX1609T for measuring temperatures. MX1609/MX1609T/MX1609P connectable transducers Transducer type Connector sockets see page...
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Connection Connection of the thermocouple plug in the miniature design. QuantumX...
RFID technology enables contactless reading and writing of data, for example of a specific measuring point or the desired physical unit (5C or 5K). Data is input using TEDS Editor provided by HBM. Then data is written onto the RFID chip using an appropriate RFID transponder in the amplifier.
Connection 6.7.2 MX1609/MX1609T status display Connection LED System LED Fig.6.11: MX1609 front view System LED Green Error-free operation Orange System is not ready, boot procedure running Flashing orange Download active, system is not ready Error Connection LEDs All LEDs are orange Boot procedure running (system is not ready) All LEDs are flashing orange Firmware download active (system is not ready)
Connection MX471 CAN module 6.8.1 General information The MX471 module provides four independent CANbus nodes that are all electrically isolated from each other and the mains. MX471 busses that can be connected Connector sockets / see page nodes CANbus (High-Speed CAN) 1 ...
Connection 6.8.2 MX471 pin assignment Fig.6.12: Pin arrangement of connection plug, view from the solder side Connection no function CAN−Low no function CAN Shield CAN−High no function no function QuantumX...
Connection 6.8.3 Receiving CAN messages To enable CAN messages to be received, it is essential that the relevant messages can be identified by the node. This may be done directly at the node or, in a reproducible way, by previously generated messages in the sensor database. Individual messages can be linked to the node by drag &...
Connection 6.8.4 LED status display System LED CAN LEDs “BUS” CAN LEDs “Channel” System LED: Green Error−free operation Yellow System is not ready, boot procedure running Flashing yellow Download active, system is not ready Error, faulty synchronization CAN LEDs (BUS): Green flickering No bus error and CAN activity Constant green...
Connection MX1601 amplifier Up to 16 freely configurable inputs for voltage (10 V, 100 mV) or current (20 mA) or current−fed piezoelectric sensors (IEPE) can be connected to the MX1601 amplifier. The transducers are connected via 8−pin plug terminal connectors (Phoenix Contact FMC 1,5/8−ST−3,5−RF (order no.
Connection 6.9.1 MX1601pin assignment So that insertion or removal of a transducer connection can be unmistakably identified, Pin 2 and Pin 5 in the connector plug must be bridged! If this bridge is missing, no measurement values will be recorded at the connection! Bridge 1 2 3 2 Data...
Connection 6.9.2 MX1601status display The front panel of the universal amplifier has a system LED and 16 connection LEDs. The system LED indicates the status of the device, the connection LED the status of the individual connections. Connection LED System LED Connection LED Fig.6.14: MX1601 front view...
Connection 6.10 MX1615 amplifier Up to 16 freely configurable inputs can be connected to the MX1615 amplifier. It supports: Strain gauges (SG) or SG−based transducers in − Full bridge circuit (six−wire configuration) − Half bridge circuit (five−wire configuration) − Quarter bridge circuit (two−, three− or four−wire configuration for 120 Ohm or 350 Ohm) −...
Connection 6.10.1 MX1615 pin assignment To enable insertion or removal of a transducer connection to be unmistakably identified, Pin 4 and Pin 5 in the connector plug must be bridged! This is automatically the case with all bridge transducers; this bridge needs to be completed only in the event of voltage measurements.
Connection 6.10.2 MX1615 status display The front panel of the universal amplifier has a system LED and 16 connection LEDs. The system LED indicates the status of the device, the connection LED the status of the individual connections. Connection-LED System-LED Connection-LED Fig.6.16: MX1615 front view...
Connection 6.11 Transducer technologies 6.11.1 Strain gauges full bridges Supported by modules: MX840, MX840A, MX440A, MX410, MX1615 MX1615 Push in Measurement signal (+) Excitation (−) Excitation (+) Measurement signal (−) Cable shield Hsg. Sense lead (+) Sense lead (−) 2 Data 3 No function 1 2 3 1-wire EEPROM...
Connection 6.11.2 Strain gauge full bridges, inductive full bridges Supported by modules: MX840, MX840A, MX440A, MX410 Measurement signal (+) Excitation (−) Excitation (+) Measurement signal (−) Cable shield Hsg. Sense lead (+) Sense lead (−) 2 Data 3 No function 1 2 3 1-wire EEPROM Hsg.
Connection 6.11.3 Piezoresistive full bridge Supported by modules: MX840, MX840A, MX440A, MX1615 MX1615 Push in Measurement signal (+) Excitation (−) Excitation (+) Measurement signal (−) Cable shield Hsg. Sense lead (+) Sense lead (−) 2 Data 1 2 3 3 No function 1-wire EEPROM Hsg.
Connection 6.11.4 Strain gauge half bridge Supported by modules: MX840A, MX440A, MX410, MX1615 MX1615 Push in Measurement signal (+) Excitation (−) Excitation (+) Cable shield Hsg. Sense lead (+) Sense lead (−) 2 Data 1 2 3 3 No function 1-wire EEPROM (view from below) Hsg.
Connection 6.11.5 Inductive half bridges Supported by modules: MX840, MX840A, MX440A, MX410 Measurement signal (+) Excitation (−) Excitation (+) Cable shield Hsg. Sense lead (+) Sense lead (−) 2 Data 1 2 3 3 No function 1-wire EEPROM (optional) Hsg. = housing view from below Cable color code: wh= white;...
Connection 6.11.6 Quarter bridge, strain gauge An adapter is required for connecting single strain gauges in quarter bridge configuration to the MX840, MX840A, MX440A and MX410 universal amplifiers - see chapter 6.11.7. Push in Vierleiter-Anschluss Dreileiter-Anschluss Excitation (−) Sense lead (−) Cable shield Sense lead (+) Excitation (+)
Connection 6.11.7 Adapter Quarter bridge, strain gauge For connecting single quarter−bridge strain gauges in three−wire configuration, an adapter can be plugged onto the following modules: MX840, MX840A, MX440A, MX410 Available adapters: Strain gauge with 120 ohm: order number: SCM−SG120 Strain gauge with 350 ohm: order number: SCM−SG350 1’...
Connection 6.11.8 Connection of transducers with double shield technique Measurement signal (−) Measurement signal (+) Excitation (−) Excitation (+) Cable shield Hsg. Sense lead (+) Sense lead (−) RB / 2 (on transducer) Hsg. = housing We recommend this connection technique for very small measurement ranges, in particularly disturbed environments and when using long cables.
Connection 6.11.9 Potentiometric transducers Supported by modules: MX840, MX840A, MX440A Measurement signal (+) Bridge excitation voltage (−) Bridge excitation voltage (+) Cable shield Case Sense lead (+) Sense lead (−) 2 Data 1 2 3 3 No function 1-wire EEPROM (optional) (view from below) QuantumX...
Connection 6.11.10 LVDT transducers Supported by modules: MX840, MX840A, MX440A LVDT transducer Measurement signal (+) Excitation (−) Excitation (+) Measurement signal (−) Cable shield Hsg. Sense lead (+) Sense lead (−) 2 Data 1 2 3 3 No function 1-wire EEPROM (view from below) Hsg.
Connection 6.11.11 Piezoelectric sensors IEPE Current fed piezoelectric transducers are supplied with a constant current of e.g. 5.5 mA and ® feed a voltage signal to the amplifier. This transducer type is also called IEPE or ICP transducer. ® IEPE means ”Integrated Electronics Piezo−Electric”.
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Connection Connection diagram for MX840, MX840A, MX440A with external Smart module: Maximum input voltage to housing and signal ground : "60 V PIN: white Supply voltage zero green (−) Cable shield IEPE Hsg. 24 V black Smart module (1−EICP−B−2) 2 Data 1 2 3 3 No function Hsg.
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Connection Retrofilling the TEDS chip in the transducer plug when using the Smart module: The Smart module cannot read TEDS data directly saved to the IEPE transducer. The QuantumX plug can be retrofitted with TEDS to enable the Smart module to be read and to automate channel configuration according to the IEPE transducer.
Connection 6.11.12 DC voltage sources 100 mV Supported by modules: MX840, MX840A, MX440A, MX1601 Pin assignment for the MX1601 module see chapter 6.9.1 MX1601 Push in Maximum input voltage to housing and signal ground : MX840, MX840A, MX440A: "60 V MX1601: "40 V (−) Cable shield...
Connection 6.11.13 DC voltage sources 10 V and 60 V Supported by modules: MX840, MX840A, MX410, MX440A Voltage ranges supported by the amplifiers: 10 V and 60 V: MX840, MX840A, MX440A 10 V: MX410, MX1601, MX1615 Pin assignment for the MX1601 module see chapter 6.9.1 MX1601 MX1615 Push in...
Connection 6.11.14 DC power sources 20 mA Supported by modules: MX840, MX840A, MX440A, MX410, MX1601 Pin assignment for the MX1601 module see chapter 6.9.1 MX1601 Push in (−) Cable shield Hsg. 2 Data 1 2 3 3 No function 1-wire EEPROM Hsg.
Connection 6.11.15 DC power sources 20 mA − voltage fed Supported by modules: MX840, MX840A, MX440A, MX410, MX1601 Pin assignment for the MX1601 module see chapter 6.9.1 MX1601 Push in (−) Geh. Cable shield 2 Data 1 2 3 3 No function 1-wire EEPROM Hsg.
Connection 6.11.16 Resistance Supported by modules: MX840A, MX440A, MX1615 MX1615 Push in Four-wire circuit Excitation (−) Measurement signal (−) ϑ Cable shield Hsg. Measurement signal (+) Excitation (+) When connecting a two−wire sensor, wire bridges must be soldered in the connector (between measurement line and supply) 2 Data 1 2 3...
Connection 6.11.18 Thermocouples Supported by modules: MX840, MX840A, MX440A, MX1609, MX1609−P MX1609/MX1609P modules support only type K thermocouples; the MX1609−T module type T supports type T with mini thermocouple plugs (see page 98). Cold−spot compensation is integrated here. With MX840, MX840A and MX440A, the accesory 1−THERMO−MXBOARD for cold spot compensation needs to be integrated in the SubHD connector (see following page).
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Connection When recording temperatures with thermocouples, you must solder the ”1-THERMO-MX BOARD” board into the connector plug. Position of board in plug PT1000 PINs to be soldered • Insert the 1-THERMO-MX BOARD in the correct position between the plug pins Note Check the position with the plug shape (see picture above).
Frequency measurement without directional signal (RS 485: Differential signals) Supported by modules: MX840, MX840A, MX440A, MX460 Schematic diagram 200 mV (−) HBM torque transducer : Signal level : TTL only Voltage supply : separate Connector 1 (−) Cable shield Hsg.
Connection 6.11.22 Frequency measurement with directional signal (single−pole mode) Supported by modules: MX840, MX840A, MX440A, MX460 Schematic diagram; single−pole mode Thresholds 3.5 V 1.5 V Thresholds Industrial Cable shield Hsg. pulse generator 2 Data 1 2 3 3 No function 1-wire EEPROM (optional) view from below...
Connection 6.11.26 Passive inductive rotary encoder Supported by module: MX460 Maximum input voltage to housing and signal ground : "60 V Cable shield Hsg. Ground 2 Data 1 2 3 3 No function 1-wire EEPROM (view from below) Hsg. = housing Adjustable sensor supply: Pin 12: 5 V ...
Connection 6.11.29 CANbus The following modules enable CAN messages to be acquired: Channel 1 of MX840 or MX840A. The following modules enable CAN messages to be acquired and sent: MX471, MX840A (only module internal measurands). QuantumX Assistant enables a dbc data file to be created.
Functions and outputs Functions and outputs The MX878, MX410 and MX460 modules enable mathematics functions to be performed in real time and their results to be provided as standard system signals. These system signals can be used like actual measurement signals for subsequent tasks (analog output, EtherCAT signal, source signal for mathematics function, data visualization and storage).
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Functions and outputs MX410 The MX410 module is a module with eight analog outputs that can be accessed on the front panel via BNC sockets. The outputs are directly assigned to the above located inputs. Fig. 7.1: MX410 front view Note After configuring an analog output its function (configuration, scaling) continues to be available, even if the computer is disconnected.
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Functions and outputs Peak Detection function Each peak detection unit can monitor either the Min or the Max of one of the module’s 4 analog input channels. A peak unit may operate in different modes: S RUN: peak value will be continuously updated S HOLD: last peak value will be ”frozen”...
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Functions and outputs RMS (root mean square) function RMS is computed from one of the module’s 4 analog input channels according to the formulaL Where f(x) denotes the input channel signal and T the time window (in ms). Keep in mind the following notes when working with RMS channels: S The maximum sample rate is restricted to 4800 (2400) Hz S The output (sample) rate of the RMS channel must not be higher than the sample rate of the input channel...
Functions and outputs MX460 The MX460 supports 4 special math channels for analysis of rotational parts: Rotational vibration and angle difference. Fig. 7.2: MX460 front view MX460 Math channels Keep in mind the following notes when working with these channels: S The maximum sample rate is restricted to 4800 (2400) Hz S The sample rate of the channel must not be higher than the sample rate of the input channel...
Functions and outputs MX878 The MX878 module is a module with eight analog outputs that can be accessed on the front panel via BNC sockets resp. plug terminals. MX878 Fig. 7.3: MX878 front view Two analog outputs each (1 and 2, 3 and 4, etc.) have the same ground potentials, for the others electrical isolation applies between them and the voltage supply ground.
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Functions and outputs You need to connect all modules via FireWire (or use a backplane) for the MX878 to become operational! You can configure several channels to ”isochronous FireWire transfer” using ® QuantumX Assistant software or catman AP 3.1 or higher. Please note: Providing the data via isochronous transfer may use up significant computing power on the module (in particular on the MX410 module and the MX460 high−speed module).
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Functions and outputs RMS (root mean square) function RMS is computed from one of the module’s 4 analog input channels according to the formulaL Where f(x) denotes the input channel signal and T the time window (in ms). Keep in mind the following notes when working with RMS channels: S The maximum sample rate is restricted to 4800 (2400) Hz S The output (sample) rate of the RMS channel must not be higher than the sample rate of the input channel...
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Functions and outputs Graph for Peak Detection Measuring Output signal Funktion Hold Betriebsart Peak Follow MX878 analog outputs The MX878 is a dedicated module designed for analog output and math channels. In contrast to other modules, the MX878/MX879 has no analog sensor inputs − instead it receives data from other modules via the so called ”isochronous FireWire transfer”.
Functions and outputs MX879 multi-I/O module The MX879 module is a multi-I/O module with eight analog outputs and 32 digital I/Os that can be accessed on the front panel via plug terminals. MX879 Analog outputs Fig. 7.4: MX879 front view Two analog outputs each (1 and 2, 3 and 4, etc.) have the same ground potentials, for the others electrical isolation applies between them and the voltage supply ground.
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Functions and outputs Limit value monitoring The limit value unit comprises eight limit value switches for monitoring of eight signals. Every signal that is available throughout the system can be used as input signal. The logic output can be assigned to a digital output. Parameterization includes the input signal and, in addition, the switching threshold, hysteresis, switching logic and output logic.
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Functions and outputs MX879 connection examples : Digital output 24 V (1) 24 V 24 V Ground 1 … 32 Digital output 5 V, internal (1) 24 V 1 … 32 Bridge QuantumX...
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Functions and outputs Digital input 24 V (1) 24 V (optional) 24 V 1 … 32 Note: Each twin unit comes with one power supply. When all I/Os are to be supplied with power, bridging is required or each twin unit needs to be powered separately.
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Functions and outputs Analog output (1) 1 or 5 2 or 6 Ground 1 GND 1 or GND 3 3 or 7 4 or 8 GND 2 or GND 4 Note (see also page LEERER MERKER): GND 1 : clamp 1 and 2 GND 2 : clamp 3 and 4 GND 3 : clamp 5 and 6 GND 4 : clamp 7 and 8...
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Functions and outputs Note The analog output sockets are coded. The push-in plugs need to be prepared accordingly. . Coding of the analog output sockets : Analog output sockets are coded to protect Push-in plugs for analog outputs need to be pre- outputs from incorrect plugging.
Functions and outputs MX471 The MX471 module ensure a high−performance connection between a CANbus network and the QuantumX system. Four CAN interfaces are available, all working independently from each other. The CANbus enables signals to be input to the measurement system and output as PDO (Process Data Object).
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Functions and outputs Note In general, a CAN network enables both message types (standard/extended) to be used. No analysis of Sync messages or Remote frames is made. The four CAN nodes are handled with equal priority. A node parameterized as sender, works as an autonomous gateway and does no longer require connection to a PC.
Subject: QuantumX in an (Ethernet) network and device scanning with catman®Easy/AP Question/Problem I connected a QuantumX amplifier via a network cable and started the catman®EASY/AP software, but I am not getting a connection to the amplifier. Even though the network address of the QuantumX is entered in the scan options, the program says: "The device scan cannot find any connected devices.
Question/Problem How can I check whether the amplifier is physically connected correctly with the network cable and can actually be reached via my PC? Reply/Solution: This can be easily checked with the help of a Windows® function. Please open the Windows®...
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If you are using the Ethernet interface S Have you used the correct Ethernet cable (Ethernet Switch with standard cable or direct connection with crossed cable)? S Is your Ethernet switch working correctly? If you are not operating any other devices on the switch with which you can check the function, try to set up a direct connection between the PC and the QuantumX module.
Accessories Accessories System accessories Article Description Order No. Module carrier QuantumX (standard) Module carrier for maximum 9 modules of the QuantumX 1-BPX001 family; General information: − Wall or control cabinet installation (19”); − Connection of external modules via FireWire possible; −...
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Accessories FireWire IP20 IP65 FireWire cable (module to FireWire connection cable between QuantumX FireWire connection cable between QuantumX module) modules in IP20 design (length: 0.2m/2m/5m); Fitted modules in IP65 design (length: 0.2m/2m/5m); Fitted both ends with appropriate plugs. both ends with appropriate plugs. Note: The cable can be used to optionally supply Note: The cable can be used to optionally supply connected QuantumX modules with voltage (max.
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Accessories Transducer side General information Article Description Order No. D−Sub−HD 15-pin plug set with TEDS chip Plug kit D−Sub−HD 15-pin (male) with TEDS chip for storing a 1-SUBHD15-MALE sensor data sheet; housing Metallized plastic with knurled screws. Note: The TEDS chip is blank. Port Saver D−Sub−HD 15 pin Four fully-wired male to female port savers protecting the 1−SUBHD15−SAVE...
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Available from Phoenix (http://www.phoenix- Available from Phoenix (http://www.phoenix- contact.com) contact.com): Packet comprising 10 push-in terminals Type : FMC 1,5/ 8-ST-3,5-RF Type : FMC 1,5/8-STZ3−3,5-RF (8 pins) Order no.: 1952089 Order no. : 1702246 (directly from HBM, 1−CON−S1005) QuantumX...
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Accessories Accessories for connecting the Smart module: Product Description Order No.: External 24 V signal conditioning module, supplying IEPE with constant Smart module 1−EICP−B−2 current (BNC socket) and feeding standardized " 10 V voltage signal. 1−SAC−EXT−MF−x−2 Connection cable Cable between Smart module and SubHD plug (x = length in meter) Male device connector QuantumX connector...
Accessories System accessories 9.1.1 BPX001 backplane 9.1.2 Housing connection elements Covers for housings with protection class Housing clip IP65 Housing clip QuantumX...
Accessories Voltage supply 9.2.1 Power pack NTX001 Europe mains cable NTX001 Mains Modules UK mains cable USA mains cable Australia mains cable Order No.: 1-NTX001 QuantumX...
Accessories 9.2.2 Supply cable Approx. 10−15 mm Twisted and tinned Plug ODU Medi-Snap S11M08-P04MJGO−5280 Cable LIYY 2x0.5 mm black brown Power supply Order No.: 1-KAB271-3 (Length 3 m) FireWire 9.3.1 FireWire cable (module to module; IP20) 0.2 m 2.0 m 5.0m Plug ODU SX1LOC−P08MFG0−0001...
Accessories 9.3.2 FireWire cable (module to module; IP65) L1=0.2 m; 2.0 m; 5.0 m Order No.: 1-KAB272-2 (Length 2 m) 1-KAB272-0.2 (Length 0.2 m) 1-KAB272-5 (Length 5 m) 9.3.3 Connection cable (PC to module; IP20) FireWire B-plug PC adapter socket Order No.: 1-KAB270-3 (Length 3 m) QuantumX...
Accessories General information 9.4.1 Plug kit with TEDS chip Plug kit D−Sub−HD 15-pin (male) with TEDS chip for storing a sensor data sheet. Order No.: 1-SUBHD15-MALE 9.4.2 Port saver SubHD 15pol. Front Back Order No.: 1−SUBHD15−SAVE When frequently connecting and disconnecting transducers we recommend that you use port savers for protecting the transducer sockets of the QuantumX module.
Accessories 9.4.3 Adapter D−Sub−HD 15-pin to D−Sub 15-pin. D-SUB socket D-SUB HD plug Wire bridge Order No.: 1-KAB416 CAUTION This cable is only for transducers with full bridge and 6-wire circuits! If other transducers are connected, the universal amplifier can be damaged or even destroyed. QuantumX...
Accessories MX840 accessories 9.5.1 Cold junction for thermocouples Electronics for temperature compensation for measurements with thermocouples. Board for installation in a 15-pin D−Sub−HD plug. View from above View from below Position of board in plug PINs to be soldered TEDS chip Cold junction All dimensions in mm Height with components: 3 mm...
Accessories Accessories MX410 Order no.: 1−IEPE−MX410 The adapter from D−Sub−HD plug male to BNC plug female is to connect current fed piezo electric transducers (IEPE = Integrated Electronics Piezo Electric) with BNC connector cable to MX410 universal amplifier. Mounting: connector 1...4, screwed QuantumX...
Accessories MX1609 accessories 9.7.1 Thermo-connector with integrated RFID chip RFID Plug connectors for MX1601 and MX1609−P thermocouple measuring amplifiers : MX1609 / MX1609−P: Type K Packaging unit: 10 mini connectors for type K thermocouples Order No.: 1-THERMO-MINI MX1609−T: Type T Packaging unit: 10 mini connectors for type T thermocouples Order No.:...
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They are not to be understood as express warranty and do not constitute liability whatsoever. Hottinger Baldwin Messtechnik GmbH Im Tiefen See 45 S 64293 Darmstadt S Germany Tel. +49 6151 803−0 S Fax: +49 6151 803−9100 Email: info@hbm.com S www.hbm.com...
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