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Table of Contents
Related Manuals for Froling FHG Turbo 3000
Summary of Contents for Froling FHG Turbo 3000
- Page 1 Operating Instructions FHG Turbo 3000 Read and follow the operating instructions and safety information. Edition: 02/2005 Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestraße 12, A-4710 Grieskirchen Tel. +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 info@froeling.com www.froeling.com...
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Page 2: Table Of Contents
Table of Contents Overview Safety Permitted uses 2.1.1 Permitted fuels ....................... 6 2.1.2 Who May Operate the Boiler ..................6 Safety Information 2.2.1 Official approval and reporting obligations ..............7 2.2.2 Domestic hot water requirements................... 7 2.2.3 Ventilating the Boiler Room .................... 7 2.2.4 Heating System Installation/Standards ................ - Page 3 Table of Contents Cleaning the flue gas sensing elements..............17 4.1.4 Annual Maintenance .....................18 Checking the primary air openings ................18 Cleaning the carbonization gas duct ................18 Cleaning the induced draught ventilator ..............18 Checking the soundness of door seals..............19 Cleaning the flue gas pipe ..................19 Checking the draught controller flap and explosion flap...........19 Service Agreement Instructions for Measuring Emissions...
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Page 4: Overview
Dear Customer, Congratulations on choosing a quality product from FRÖLING. The FRÖLING FHG Turbo 3000 is a state-of-the-art design that conforms to all currently applicable standards and testing guidelines. Please read and observe the operating instructions and always keep them available in close proximity to the boiler. - Page 5 Overview Pos. Component FHG Turbo 3000 Firewood Boiler Insulating door for reduced heat radiation Fuel loading door Pre-heating chamber door Combustion chamber door Side cleaning port door Lambdatronic S3100 Control System HEATING 1-4 (Auto/Off/Manual) PUMP 1-3 (Auto/Off/Manual) HTG 0 / OIL (Auto/Off/Manual) BLOWER FAN (Auto/Off/Manual) The respective LED illuminates when Pos.
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Page 6: Safety
Ensure that any malfunctions, which might impact safety are traced and removed immediately. The FHG Turbo 3000 series of heating boilers is intended exclusively for heating domestic hot water. Only use the fuels specified below 2.1.1. The manufacturer or supplier are not liable for any damages resulting from non- permitted uses. -
Page 7: Safety Information
Safety Safety Information Safety Information As a rule, the operator is not authorized to modify or disable the safety equipment. In addition to the operating instructions and the applicable regulations for the country in which the boiler will be operated, all fire, police, and electrical regulations must be observed. 2.2.1 Official approval and reporting obligations NOTE... -
Page 8: Heating System Installation/Standards
Safety Safety Information 2.2.4 Heating System Installation/Standards ÖNORM/DIN EN 12828 governs the installation of the heating system: Return feed lift If the heated water return feed is under the minimum return temperature, a portion of the heated water outfeed will be mixed in. IMPORTANT Operating without return feed lift! Damage may result from dropping below the dew point or the formation of... -
Page 9: Safety Devices
Safety Safety Devices Safety devices Main switch For shutting down the entire system All components are switched off and powered down Safety Temperature Limiter Devices for Preventing the Boiler from Over-heating. Fusing Properly fuse the control system and any electronic components When changing fuses, ensure the fuses are rated for the rated current (10AT). -
Page 10: Residual Risks
Safety Residual Risks/Emergency Actions Residual risks IMPORTANT Do not touch hot surfaces and flue gas pipes. Burns hazard Only operate the boiler using the handles provided for this purpose. Insulate the flue gas pipes or simply avoid touching them during operation. IMPORTANT Opening the combustion chamber door (5) during operation. -
Page 11: Operating The System
Operating the System Initial start-up Operating the system Initial start-up NOTE Conduct the initial start-up with an authorized installer or Fröling’s customer service department! NOTE Escaping condensation during the initial heat-up phase does not indicate a malfunction. Clean up later using a cleaning rag IMPORTANT Heating up the boiler too rapidly during initial start-up. -
Page 12: Heating Up The Boiler
Operating the System Heating up the boiler Heating up the boiler 3.2.1 Switching on the system Switch on the main switch 9 at the control system After the system check, the control system is ready for operation 3.2.2 Switching on the boiler Lambdatronic S3100 Set the INDUCED DRAUGHT FAN selector switch 7.4 or 8.1 to “OFF”... -
Page 13: Controlling The Boiler
Operating the System Heating up the boiler Lambdatronic S3100 Set the INDUCED DRAUGHT FAN selector switch 7.4 or 8.1 to “Automatic” Digitronic S3100 Leave the pre-heating chamber door open for approximately 5 minutes A bed of embers forms Close the pre-heating chamber door and the insulating door The flue gas temperature must be >... -
Page 14: Operating Without A Storage Tank
Operating the System Heating up the boiler Operating without a storage tank Feed based on output Only replenish the fuel if energy is needed! If too much fuel is loaded: The boiler drops below its minimum output limit and switches over to so-called low- temperature operation (fan switches off) During low-temperature operation, the efficiency drops, the emissions increase and the boiler tars up (pitch formation!) -
Page 15: Boiler Maintenance
Boiler Maintenance Cleaning and Maintenance Boiler maintenance IMPORTANT Maintenance when the boiler is hot. Burn hazard from hot parts or in extreme cases, poisonous smoke inhalation due to smouldering wood! Before starting maintenance on the boiler: Allow the fuel to burn completely Allow boiler to cool off and shut down IMPORTANT Working on electrical components. -
Page 16: Cleaning The Passage To The Side Of The Combustion Chamber
Boiler Maintenance Cleaning and Maintenance Cleaning the passage to the side of the combustion chamber Open the insulating door and combustion chamber door Check the passage to the left and right of the combustion chamber for ash deposits The amount of ash will depend on the type of fuel used! Clean the passages with a small brush and remove any fallen ash... -
Page 17: Monthly Maintenance
Boiler Maintenance Cleaning and Maintenance 4.1.3 Monthly Maintenance Cleaning the grating Open the insulating door and fuel loading chamber door Remove the grating B Remove the ash deposits under the grating to ensure trouble-free intake of secondary air! Cleaning the heat-exchanger pipes (without heat-exchanger technology) Remove the upper insulating cover and the cleaning access cover Using the cleaning brush, remove the ash build-up in the... -
Page 18: Annual Maintenance
Boiler Maintenance Cleaning and Maintenance 4.1.4 Annual Maintenance Checking the primary air openings Open the insulating door and fuel loading chamber door Unhinge the cladding plates Check the primary air openings C for unobstructed air- flow If necessary, clean the openings Cleaning the carbonization gas duct Open the insulating door and fuel loading chamber door Clean the carbonization gas duct with a small brush... -
Page 19: Checking The Soundness Of Door Seals
Boiler Maintenance Cleaning and Maintenance Checking the soundness of door seals Close the respective door and check its seal Check seal D for perfect alignment on the door frame Imprint in the seal If the seal is coloured black at several points or the imprint is interrupted: The seal is no longer efficient. -
Page 20: Instructions For Measuring Emissions
Boiler Maintenance Cleaning and Maintenance Instructions for Measuring Emissions Clean the system 2 – 5 days before the measurement Use fuel that the system is set up for Do not make any changes to the system before the measurement (up to approx. 10 minutes prior) (Open the doors, ..) During the measurement, the boiler must be at least half full and a bed of embers must be present... -
Page 21: Troubleshooting
Troubleshooting Fault messages Troubleshooting There are two main types of fault: internal and external. External faults The heating EMERGENCY STOP switch has been pressed. A house fuse (FI-protective circuit breaker) or a fuse in the control system has tripped The safety temperature limiter has triggered. Internal boiler faults When a fault has occurred and has not yet been cleared:... -
Page 22: Appendix
Appendix Addresses Appendix Addresses 6.1.1 Manufacturer’s Address FRÖLING Heizkessel- und Behälterbau GesmbH Industriestraße 12 A-4710 Grieskirchen Österreich TEL 0043 (0)7248 606 0 FAX 0043 (0)7248 606 600 E-MAIL info@froeling.com INTERNET www.froeling.com 6.1.2 Your Installer’s Address Stamp Page 22 B 003 04 05... -
Page 23: Conformity Certificate
Conformity Certificate EC - DECLARATION OF CONFORMITY Product: Special wood boiler with induced draught fan and high-temperature combustion chamber Types: FHG Turbo 3000 20-70 EU Directives: 89/392/EWG Legal Regulations for Machinery 73/23/EWG Legal Regulations for Electrical Equipment: Low Voltage Directive... -
Page 24: Pressure Equipment Regulation
Appendix Pressure equipment regulation Pressure equipment regulation When assembling the safety equipment and components necessary for operation, observe the following standards and instructions: Safety valve Tested: DVGW in accordance with TRD 721; DIN EN 12828 Installation in accordance with: ÖNORM EN 12828 or DIN EN 12828 Rated cut pressure: 3 bar Thermal Discharge Safety Device... -
Page 25: Space For Notes
Appendix Space for Notes Space for Notes Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestraße 12, A-4710 Grieskirchen Page 25 Tel. +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 info@froeling.com www.froeling.com Edition: 23.03.2005...
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