Related Manuals for Yamaha AG100FA
Summary of Contents for Yamaha AG100FA
- Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL AG100FA 3HA-28199-25...
- Page 2 EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
- Page 3 Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your AG100FA. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
- Page 4 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
- Page 5 IMPORTANT MANUAL INFORMATION EAU10200 AG100FA OWNER’S MANUAL ©2010 by Yamaha Motor Co., Ltd. 1st edition, November 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
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Page 6: Table Of Contents
TABLE OF CONTENTS LOCATION OF IMPORTANT FOR YOUR SAFETY – Spoke wheels ....... 7-15 LABELS ..........1-1 PRE-OPERATION CHECKS ..... 5-1 Adjusting the clutch lever free play ..........7-15 SAFETY INFORMATION ....2-1 OPERATION AND IMPORTANT Adjusting the brake lever free RIDING POINTS......... - Page 7 TABLE OF CONTENTS Replacing the tail/brake light bulb ........... 7-28 Replacing a turn signal light bulb ........... 7-28 Supporting the motorcycle .... 7-28 Front wheel ........7-29 Rear wheel ........7-31 Troubleshooting ......7-32 Troubleshooting chart ....7-34 MOTORCYCLE CARE AND STORAGE ..........
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Page 8: Location Of Important Labels
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. - Page 9 LOCATION OF IMPORTANT LABELS Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propri étaire avant d ’utiliser ce v éhicule. Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren. Antes de conducir este vehículo, lea el Manual del Propietario.
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Page 10: Safety Information
SAFETY INFORMATION Safe Riding Therefore: EAU35136 Perform the pre-operation checks each • Wear a brightly colored jacket. time you use the vehicle to make sure it • Use extra caution when you are Be a Responsible Owner is in safe operating condition. Failure to approaching passing As the vehicle’s owner, you are respon-... - Page 11 Yamaha accessories, which are avail- Always wear an approved helmet. any engine exhaust. Deadly levels of able only from a Yamaha dealer, have Wear a face shield or goggles. carbon monoxide can collect rapidly been designed, tested, and approved ...
- Page 12 SAFETY INFORMATION sories or offer other modifications for ing” when mounting accessories. dom of movement of the opera- Yamaha vehicles. Yamaha is not in a Never install accessories that tor and may limit control ability, position to test the products that these...
- Page 13 SAFETY INFORMATION Check that the fuel cock (if equipped) is in the “OFF” position and that there are no fuel leaks. Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement.
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Page 14: Description
DESCRIPTION EAU10410 Left view 3 4 5 1. Front carrier (page 4-9) 8. Shift pedal (page 4-3) 2. Fuel cock (page 4-6) 3. 2-stroke engine oil tank (page 4-5) 4. Battery (page 7-25) 5. Fuse (page 7-26) 6. Rear carrier (page 4-9) 7. -
Page 15: Right View
DESCRIPTION EAU10420 Right view 1. Owner’s tool kit (page 7-2) 2. Air filter element (page 7-10) 3. Headlight (page 7-27) 4. Brake pedal (page 4-4) 5. Kickstarter (page 4-8) 6. Shock absorber assembly spring preload adjusting ring (page 4-9) -
Page 16: Controls And Instruments
DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 4-3) 2. Speedometer unit (page 4-2) 3. Main switch (page 4-1) 4. Brake lever (page 4-3) 5. Right handlebar switch (page 4-2) 6. Fuel tank cap (page 4-4) 7. Left handlebar switches (page 4-2) -
Page 17: Instrument And Control Functions
INSTRUMENT AND CONTROL FUNCTIONS electrical systems will be switched EAU10450 EAU10981 Main switch Indicator lights off, which may result in loss of con- trol or an accident. The main switch controls the ignition 1. Neutral indicator light “NEUTRAL” and lighting systems. The various main switch positions are described below. -
Page 18: Speedometer Unit
INSTRUMENT AND CONTROL FUNCTIONS EAUT1821 EAU12348 EAU12410 Speedometer unit Handlebar switches Dimmer switch “LIGHTS” Set the switch to “HI” for the high beam Left and to “LO” for the low beam. EAU48830 Turn signal switch “L/R” To signal a right-hand turn, push this switch to “R”. -
Page 19: Clutch Lever
INSTRUMENT AND CONTROL FUNCTIONS EAU48850 EAU12871 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever 2. Clutch lever lock The shift pedal is located on the left The brake lever is located at the right The clutch lever is located at the left side of the motorcycle and is used in handlebar grip. -
Page 20: Brake Pedal
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13182 EAU13212 Brake pedal Fuel tank cap Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. -
Page 21: 2-Stroke Engine Oil
3.0 L (0.79 US gal, 0.66 Imp.gal) ately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, Your Yamaha engine has been de- soft cloth, since fuel may deteri- signed to use regular unleaded gaso- orate painted surfaces or plastic line with a research octane number of parts. -
Page 22: Fuel Cock
INSTRUMENT AND CONTROL FUNCTIONS ed oil. EAU13561 Fuel cock The fuel cock supplies fuel from the tank to the carburetor while filtering it al- The fuel cock has three positions: 1. 2-stroke engine oil tank cap 1. 2-stroke engine oil tank cap 4. -
Page 23: Starter (Choke) Knob
INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. If you run out of EAU13640 Starter (choke) knob fuel while riding, move the lever to this position. Fill the tank at the first oppor- tunity. Be sure to set the lever back to “ON”... -
Page 24: Kickstarter
INSTRUMENT AND CONTROL FUNCTIONS To install the seat EAU13650 EAU13971 Kickstarter Seat 1. Insert the projection on the front of the seat into the seat holder as To remove the seat shown. Remove the bolts, and then pull the seat off. 1. -
Page 25: Adjusting The Shock Absorber Assemblies
INSTRUMENT AND CONTROL FUNCTIONS on the shock absorber. EAU14882 EAU15132 Adjusting the shock absorber Front and rear carriers assemblies EWA11341 WARNING EWA10210 Do not exceed the load limits of 2 kg WARNING (4 lb) for the front carrier and 20 kg Always adjust both shock absorber (44 lb) for the rear carrier. -
Page 26: Sidestands
INSTRUMENT AND CONTROL FUNCTIONS EAU48860 EWA15410 Sidestands WARNING The vehicle must not be ridden with either sidestand down, or if a side- stand cannot be properly moved up (or does not stay up); otherwise the sidestands could contact ground and distract the operator, re- sulting in a possible loss of control. -
Page 27: For Your Safety - Pre-Operation Checks
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:... - Page 28 • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-12, 7-21 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-21 •...
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Page 29: Operation And Important Riding Points
The neutral indicator the controls can lead to loss of con- light should come on. If not, ask a trol, which could cause an accident Yamaha dealer to check the elec- or injury. trical circuit. 4. Turn the starter (choke) on and completely close the throttle. -
Page 30: Starting A Warm Engine
OPERATION AND IMPORTANT RIDING POINTS the neutral position, do not EAU16640 EAU16671 Starting a warm engine Shifting coast for long periods of time Follow the same procedure as for start- with the engine off, and do not ing a cold engine with the exception tow the motorcycle for long dis- that the starter (choke) is not required tances. -
Page 31: Tips For Reducing Fuel Consumption
0–150 km (0–90 mi) during the engine break-in period, Avoid prolonged operation above immediately have a Yamaha dealer 1/3 throttle. check the vehicle. After every hour of operation, stop the engine, and then let it cool for five to ten minutes. -
Page 32: Parking
OPERATION AND IMPORTANT RIDING POINTS EAU17171 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned. -
Page 33: Periodic Maintenance And Adjustment
– possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 2-1 for more in- graphical location, and individual use, dealers are trained and equipped to... -
Page 34: Owner's Tool Kit
If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. 1. Tool box 1. Owner’s tool kit The owner’s tool kit is located inside the tool box. -
Page 35: Periodic Maintenance Chart For The Emission Control System
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. -
Page 36: General Maintenance And Lubrication Chart
PERIODIC MAINTENANCE AND ADJUSTMENT EAU17717 General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) • Clean. ... - Page 37 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) • Check chain slack, alignment and condition. Every 500 km (300 mi) and after washing the motorcycle, riding in the rain or Drive chain •...
- Page 38 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) Moving parts and ...
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Page 39: Removing And Installing Panels
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. -
Page 40: Checking The Spark Plug
0.6–0.7 mm (0.024–0.028 in) ating improperly. Do not attempt to diagnose such problems yourself. In- To install the spark plug stead, have a Yamaha dealer check 1. Spark plug cap 1. Clean the surface of the spark plug the vehicle. -
Page 41: Transmission Oil
PERIODIC MAINTENANCE AND ADJUSTMENT spark plug wrench, and then tight- EAU19945 Transmission oil en it to the specified torque. The transmission oil level should be Tightening torque: checked before each ride. In addition, Spark plug: the transmission oil must be changed at 20 Nm (2.0 m·kgf, 14 ft·lbf) the intervals specified in the periodic maintenance and lubrication chart. -
Page 42: Cleaning The Air Filter Element
PERIODIC MAINTENANCE AND ADJUSTMENT sion. EAU21002 Recommended transmission oil: Cleaning the air filter element See page 9-1. The air filter element should be cleaned Oil change quantity: at the intervals specified in the periodic 0.70 L (0.74 US qt, 0.62 Imp.qt) maintenance and lubrication chart. -
Page 43: Adjusting The Carburetor
Recommended oil: mance of or damage to the engine. Yamaha foam air filter oil or other quality foam air filter oil 5. Insert the air filter element into the air filter case. NOTICE: Make sure that the air filter element is prop- erly seated in the air filter case. -
Page 44: Adjusting The Engine Idling Speed
The throttle grip free play should mea- obtained as described above, have a plug lead. sure 3.0–5.0 mm (0.12–0.20 in) as Yamaha dealer make the adjustment. 2. Check the engine idling speed shown. Periodically check the throttle and, if necessary, adjust it to spec-... -
Page 45: Tires
PERIODIC MAINTENANCE AND ADJUSTMENT adjusting nut in direction (a). To EAU49062 Standard tire air pressure: Tires decrease the throttle grip free play, Front: To maximize the performance, durabil- turn the adjusting nut in direction 100 kPa (1.00 kgf/cm , 15 psi) ity, and safe operation of your motorcy- Rear: (b). - Page 46 Ride at moderate speeds after Front tire: sidewall is cracked, have a Yamaha changing a tire since the tire Size: surface must first be “broken dealer replace the tire immediately.
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Page 47: Spoke Wheels
Yamaha dealer check the internal the specified wheels. clutch mechanism. The wheel rims should be checked ... -
Page 48: Adjusting The Brake Lever Free Play
PERIODIC MAINTENANCE AND ADJUSTMENT adjusting bolt in direction (a). To EAU49052 Adjusting the brake lever free decrease the brake lever free play, play turn the adjusting bolt in direction (b). 4. If the specified brake lever free play could be obtained as de- scribed above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. -
Page 49: Adjusting The Brake Pedal Free Play
Adjusting the brake pedal free Checking the shift pedal play The operation of the shift pedal should be checked before each ride. If opera- tion is not smooth, have a Yamaha dealer check the vehicle. 1. Brake pedal free play adjusting nut EWA10680 WARNING 1. -
Page 50: Brake Light Switches
1. Rear brake light switch Yamaha dealer replace the brake 2. Rear brake light switch adjusting nut shoes as a set. The brake light, which is activated by 1. -
Page 51: Drive Chain Slack
EAU35025 To adjust the drive chain slack Consult a Yamaha dealer before ad- 1. Axle nut justing the drive chain slack. 2. Rear sprocket nut 1. Loosen the brake pedal free play 3. -
Page 52: Cleaning And Lubricating The Drive Chain
PERIODIC MAINTENANCE AND ADJUSTMENT each side of the swingarm in direc- 6. Adjust the brake pedal free play. EAU23025 Cleaning and lubricating the tion (a). To loosen the drive chain, (See page 7-17.) drive chain turn the adjusting plate on each EWA10660 WARNING side of the swingarm in direction... -
Page 53: Checking And Lubricating The Cables
Yamaha dealer at the intervals speci- ed if necessary. If a cable is damaged fied in the periodic maintenance chart. -
Page 54: Adjusting The Autolube Pump
The Autolube pump is a vital and so- phisticated component of the engine, Brake lever which must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Clutch lever... -
Page 55: Checking And Lubricating The Brake Pedal
WARNING push down hard on the handlebars If the sidestand does not move up several times to check if the front and down smoothly, have a Yamaha fork compresses and rebounds dealer check or repair it. Otherwise, smoothly. the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control. -
Page 56: Checking The Steering
Yamaha dealer check or re- of it falling over. [EWA10751] tion chart. If there is play in the wheel pair it. -
Page 57: Battery
PERIODIC MAINTENANCE AND ADJUSTMENT drogen gas. Therefore, keep minimum and maximum level marks. EAU23325 Battery sparks, flames, cigarettes, etc., A poorly maintained battery will corrode away from the battery and pro- and discharge quickly. The electrolyte vide sufficient ventilation when level, battery lead connections and charging it in an enclosed breather hose routing should be... -
Page 58: Replacing The Fuse
PERIODIC MAINTENANCE AND ADJUSTMENT once a month and fully charge the EAU23461 Replacing the fuse battery whenever necessary. 3. Fully charge the battery before in- stallation. NOTICE: When install- ing the battery, be sure the key is turned to “OFF”, then con- nect the positive lead before connecting negative... -
Page 59: Replacing The Headlight Bulb
7. Install the headlight unit by install- nectors. ing the screw. 3. Remove the headlight bulb holder 8. Have a Yamaha dealer adjust the by pushing it inward and turning it headlight beam if necessary. counterclockwise, and then re- move the burnt-out bulb. -
Page 60: Replacing The Tail/Brake Light Bulb
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24133 EAU48930 EAU24350 Replacing the tail/brake light Replacing a turn signal light Supporting the motorcycle bulb bulb Since this model is not equipped with a centerstand, follow these precautions 1. Remove the tail/brake light lens by 1. -
Page 61: Front Wheel
PERIODIC MAINTENANCE AND ADJUSTMENT frame in front of the rear wheel or under 3. Pull the rubber cover back at the EAU24360 Front wheel each side of the swingarm. brake lever. 4. Loosen the locknut at the brake le- EAU49272 ver, and then fully turn the adjust- To remove the front wheel ing bolt in direction (a). - Page 62 PERIODIC MAINTENANCE AND ADJUSTMENT stall the axle nut. 4. Lower the front wheel so that it is on the ground. 5. Connect the brake cable at the wheel hub and then at the handle- bar lever holder. 6. Connect the speedometer cable and install the clip.
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Page 63: Rear Wheel
PERIODIC MAINTENANCE AND ADJUSTMENT adjusting nut, and then disconnect EAU25080 Rear wheel the brake rod from the brake cam- shaft lever. EAU49022 To remove the rear wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. -
Page 64: Troubleshooting
However, should your motorcycle EWA10660 WARNING require any repair, take it to a Yamaha 4. Connect the brake torque rod to After adjusting the brake pedal free dealer, whose skilled technicians have the brake shoe plate by installing... - Page 65 PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 7-33...
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Page 66: Troubleshooting Chart
Wipe off with a dry cloth and correct the the kickstarter. spark plug gap, or replace the spark plug. Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Have a Yamaha dealer check the vehicle. 7-34... -
Page 67: Motorcycle Care And Storage
Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10772 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle. - Page 68 MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- remain well into spring. plenty of water, as it is harmful den part of the windshield to 1. Clean the motorcycle with cold wa- to plastic parts.
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Page 69: Storage
8. Let the motorcycle dry completely away the paint. tem are cool before covering the motor- before storing or covering it. cycle. EWA11131 Consult a Yamaha dealer for ad- WARNING ECA10810 vice on what products to use. NOTICE Contaminants on the brakes or tires... - Page 70 MOTORCYCLE CARE AND STORAGE place [less than 0 C (30 F) or fuel cock that has an “OFF” posi- age or injury from sparking, more than 30 C (90 F)]. For tion: Turn the fuel cock lever to make sure to ground the spark plug electrodes while “OFF”.
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Page 71: Specifications
Manufacturer/model: Compression ratio: Trail: NGK/B7ES 6.60 :1 120 mm (4.7 in) Spark plug gap: Front tire: Starting system: 0.6–0.7 mm (0.024–0.028 in) Kickstarter Type: Clutch: Lubrication system: With tube Clutch type: Separate lubrication (Yamaha autolube) Size: Wet, multiple-disc 2.75-19 4PR... - Page 72 SPECIFICATIONS Manufacturer/model: Operation: Front turn signal light: 6 V, 10.0 W 2 IRC/FARM SPECIAL Right foot operation Rear tire: Front suspension: Rear turn signal light: 6 V, 10.0 W 2 Type: Type: Meter lighting: With tube Telescopic fork 6 V, 3.0 W ...
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Page 73: Consumer Information
Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1. -
Page 74: Motorcycle Noise Regulation (For Australia)
CONSUMER INFORMATION EAU26570 Motorcycle noise regulation (for Australia) TAMPERING WITH NOISE CON- TROL SYSTEM PROHIBITED: Owners are warned that the law may prohibit: The removal or rendering inopera- tive by any person other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the pur-... - Page 75 INDEX Fuel cock ........... 4-6 Shift pedal, checking........7-17 Fuel consumption, tips for reducing ..6-3 Shock absorber assemblies, adjusting ..4-9 Air filter element, cleaning .......7-10 Fuel tank cap..........4-4 Sidestands ..........4-10 Autolube pump, adjusting ......7-22 Fuse, replacing........7-26 Sidestands, checking and lubricating ..7-23 Spark plug, checking .........7-8 Battery .............7-25 Specifications..........9-1...
- Page 78 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2010.11–0.2×1 !