Summary of Contents for Lincoln Electric VANTAGE 300
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Operator’s Manual ® VANTAGE For use with machines having Code Numbers: 12384, 12508 Need Help? Call 1.888.935.3877 Register your machine: to talk to a Service Representative www.lincolnelectric.com/register Authorized Service and Distributor Locator: Hours of Operation: www.lincolnelectric.com/locator 8:00 AM to 6:00 PM (ET) Mon. thru Fri. Save for future reference After hours? Use “Ask the Experts”...
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THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
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W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 2.d. All welders should use the following procedures in order to 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
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SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
Machine Grounding ............................A-6 Welding Terminals ............................A-6 Welding Output Cables ..........................A-7 Cable Installation............................A-7 Auxiliary Power ..............................A-7 Standby Power Connections ..........................A-7 Connection of Lincoln Electric Wire Feeders..................A-8, A-9 _________________________________________________________________________________________ Operation..............................Section B Safety Precautions ............................B-1 General Description............................B-1 For Auxiliary Power ............................B-1 Engine Operation...............................B-1 Add Fuel ................................B-1...
TABLE OF CONTENTS Page Maintenance ..........................Section D Safety Precautions ........................D-1 Routine Maintenance ........................D-1 Engine Service Items ........................D-1 Engine Oil Change ......................D-1, D-2 Engine Oil Filter Change ......................D-2 Air Cleaner ..........................D-2 Service Instructions And Installation Tips for Engine Air Filter............D-3 Cooling System..........................D-4 Tightening the Fan Belt......................D-4 Fuel ..............................D-4 Bleeding the Fuel System ......................D-4...
VANTAGE ® INSTALLATION MACHINE SPECIFICATIONS RECEPTACLES AUXILIARY POWER CIRCUIT BREAKER OTHER CIRCUIT BREAKERS (1) 220V Euro Style (1) 16Amp for Single Phase and 3-Phase (3-pole) 10AMP for Engine Battery (1) 380V Euro Style Charging Circuit 10AMP for 42V Wire Feeder Power...
SAFETY PRECAUTIONS VANTAGE ® INSTALLATION FIGURE A.1 WARNING (VRD)-VOLTAGE REDUCTION DEVICE Do not attempt to use this equipment until you SWITCH IS LOCATED IN THIS AREA. have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.
VANTAGE ® INSTALLATION TOWING LIFTING The VANTAGE 300 weighs approximately 1190 lbs. ® (540kg.) with a full tank of fuel (1035 lbs. (470kg.) less Use a recommended trailer for use with this equipment for road, fuel). A lift bail is mounted to the machine and should in-plant and yard towing by a vehicle(1).
ENGINE COOLING SYSTEM VANTAGE ® INSTALLATION PRE-OPERATION ENGINE SERVICE WARNING READ the engine operating and maintenance instruc- tions supplied with this machine. Air to cool the engine is drawn in the side and WARNING exhausted through radiator & case back. It is important that the intake and exhaust air is not •...
ELECTRICAL CONNECTIONS VANTAGE ® INSTALLATION REMOTE CONTROL The VANTAGE 300 is equipped with a 6-pin and a ® MACHINE GROUNDING 14-pin connector. When in the Arc Gouging or CV- WIRE modes and when a remote control is connected Because this portable engine driven welder creates its to the 6-pin Connector, the auto-sensing circuit auto- own power, it is not necessary to connect its frame to matically switches the OUTPUT control from control at...
VANTAGE ® INSTALLATION AUXILIARY POWER WELDING OUTPUT CABLES With the engine off connect the electrode and work cables to the output studs. The welding process dic- The auxiliary power capacity is 10,500 watts Peak, tates the polarity of the electrode cable. These connec- 14,500 Watts Continuous of 60 Hz, single phase tions should be checked periodically and tightened with power.
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VANTAGE ® INSTALLATION 4. Control Cable Model: CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS • Connect Control Cable between Engine Welder and Feeder. Connection of LN-7 or LN-8 to the VANTAGE ® • Set the "WELD TERMINALS" switch to "REMOTELY CONTROLLED"...
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VANTAGE ® INSTALLATION WARNING Spool Gun (K487-25) and Cobramatic to VAN- TAGE ® • Shut the welder off. Connection of the LN-25 to the VANTAGE ® Shut off welder before making any electrical con- nections. • Connect per instructions on the appropriate connec- ------------------------------------------------------------------------ tion diagram in Section F.
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SAFETY PRECAUTIONS VANTAGE ® OPERATION Reinsert the dipstick and check the level on the dip- stick. WARNING • Add oil (if necessary) to bring the level up to the full mark. Do not overfill. Close engine door. • Check radiator for proper coolant level. (Fill if nec- Do not attempt to use this equipment until you essary).
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VANTAGE ® OPERATION FIGURE B.1 WELDING CONTROLS (Figure B.1) PUT CONTROL is used to preset the voltage. When in the TOUCH START TIG mode and when an Amptrol is connected to the 6-Pin Connector, the OUT- 1. OUTPUT CONTROL- The OUTPUT dial is used to PUT dial is used to set the maximum current range of the preset the output voltage or current as displayed on the dig- CURRENT CONTROL of the Amptrol.
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10. WIRE FEEDER VOLTMETER SWITCH: VANTAGE ® OPERATION 4. ARC CONTROL - The ARC CONTROL dial is active in Matches the polarity of the wire feeder voltmeter to the CV-WIRE, CC-STICK and DOWNHILL PIPE modes, the polarity of the electrode. and has different functions in these modes.
ENGINE CONTROLS: VANTAGE ® OPERATION 3e. BATTERY VOLTAGE INDICATOR 12. RUN/STOP SWITCH Displays the battery voltage and indicates that - RUN position ener- the charging system is functioning properly.. gizes the engine prior to starting. STOP posi- tion stops the engine. The oil pressure interlock switch 18.
WELDER OPERATION VANTAGE ® OPERATION NOTE: Due to the low OCV with the VRD on, a very slight delay during striking of the electrodes may DUTY CYCLE occur. Due to the requirement of the resistance in the Duty Cycle is the percentage of time the load is being circuit to be low for a VRD to operate, a good metal- applied in a 10 minute period.
VANTAGE ® OPERATION NOTE: With the VRD switch in the “ON” position there is Once the arc is started, normal welding technique for no output in the DOWNHILL PIPE mode. For indicator the application is then used. light operation, see Table B.1. TIG WELDING For other electrodes the above techniques should be tried first and varied as needed to suit operator prefer-...
220 VAC or 380 VAC supply (not both at the same The VANTAGE 300 can be used for arc gouging. For optimal time). performance, set the MODE switch to ARC GOUGING.
FIELD INSTALLED OPTIONS / ACCESSORIES VANTAGE ® ACCESSORIES rolls and inner wire guide for Steel Wires. (Used on LN-25 Pro) K2641-2 FOUR WHEELED STEERABLE YARD TRAILER For in plant and yard towing. Comes standard with a Duo-Hitch™, a K449 LN-25 - Includes internal contactor for across the arc opera- 2”...
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VANTAGE SAFETY PRECAUTIONS ® MAINTENANCE Routine Maintenance WARNING At the end of each day’s use, refill the fuel tank to minimize moisture condensation in the tank. Running • Have qualified personnel do all maintenance out of fuel tends to draw dirt into the fuel system. and troubleshooting work.
VANTAGE ® MAINTENANCE Oil Filter Change • Close the drain valve by pushing in and twisting • Drain the oil. clockwise. Replace the cap. • Remove the oil filter with an oil filter wrench and • Re-fill the crankcase to the upper limit mark on the drain the oil into a suitable container.
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VANTAGE ® MAINTENANCE Service Instructions Service Instructions Single- and Two-Stage Engine Air Cleaners Single- and Two-Stage Engine Air Cleaners Inspect the New Filter for Damage Inspect the New Filter for Damage Remove the Filter Remove the Filter Inspect the new filter carefully, paying attention to Unfasten or unlatch the the inside of the open end, which is the service cover.
VANTAGE ® MAINTENANCE FUEL COOLING SYSTEM WARNING DIESEL FUEL ONLY-Low sulphur fuel or ultra low sul- phur fuel in U.S.A. and Canada. HOT COOLANT can burn skin. At the end of each day’s use, refill the fuel tank to min- •...
VANTAGE ® MAINTENANCE CLEANING THE BATTERY FUEL FILTER Keep the battery clean by wiping it with a damp cloth 1. Check the fuel filter and fuel pre-filter for water when dirty. If the terminals appear corroded, discon- accumulation or sediment. nect the battery cables and wash the terminals with an ammonia solution or a solution of 1/4 pound (0.1113 2.
WARNING • Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equip- ment may result in danger to the technician and machine operator and will invalidate your factory warranty.
HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
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VANTAGE ® TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION 1. Contact your local Lincoln Major Physical or Electrical Damage Authorized Field Service is Evident. Facility. Engine will not "crank". 1. Battery is low, Charge Battery. 2.
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VANTAGE ® TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Engine shuts down while under a 1. High radiator coolant tempera- load. ture. Reduce load if it is exceed- ing machine rating. Add coolant to system if low.
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VANTAGE ® TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Engine will not go to high idle when 1. Auxiliary power load is less than using auxiliary power. 100 watts. Idler may not respond with less than a 100 watt load.
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VANTAGE ® TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Engine does not develop full power. 1. Fuel filter dirty/clogged. Replace. Low weld and auxiliary output. 2. Air filter dirty/clogged. Replace Air Engine runs rough.
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VANTAGE ® TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION No auxiliary power. 1. Open circuit breakers. Reset breakers. If breakers keep tripping reduce power draw. 2. Faulty connections to auxiliary receptacles.
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Case Back & Radiator Asbly P-892-J.jpg Vantage 300 (Kubota) - 12508...
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EDGE GUARD 9SL13813 DOOR ASBLY 9SL12513-1 Door 9SM20241 DOOR LATCH 9ST12584-6 RIVET 9ST14882-2 DOOR BUMPER 9ST14882 DOOR BUMPER 9SS27368-6 LOGO DECAL 9SM21801 FAMILY NAME LOGO 9SS12934-1 COVER SEAL 9SS30277-3 WARRANTY DECAL 9SM21436 CARBON MONOXIDE WARNING DECAL Vantage 300 (Kubota) - 12508...
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Enclosure Components PART NUMBER DESCRIPTION 9SS28039-3 DECAL GREEN INITIATIVE Vantage 300 (Kubota) - 12508...
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WARNING Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. electrode with skin or wet clothing. Insulate yourself from work and AVISO DE ground. Spanish PRECAuCION No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
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WARNING Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. remove fumes from breathing zone. AVISO DE Spanish PRECAuCION Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
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Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice.
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