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Related Manuals for Sussman ES12-18
Summary of Contents for Sussman ES12-18
- Page 1 ES & HU Installation, Operation a n d M a i n t e n a n c e M a n u a l A Division of Sussman-Automatic Corporation 43-20 34th Street, Long Island City, NY 11101 • (718) 937-4500 1-800-238-3535 •...
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Page 2: Table Of Contents
nstallation, Operation & Maintenance Manual TABLE OF CONTENTS Model No. _____________________________________ Dimensional Information and Boiler Serial No. _______________________________ Component Identification ....3 Dimensional & Clearing Specifications ..4 National Board No. -
Page 3: Dimensional Information And Component Identification
Steam Outlet 6-1/4" 10" 8-1/4" 9" MODEL 100 PSIG 15 PSIG 100 PSIG 15 PSIG Steam Outlet 10-1/4" 17" 17-1/4" 18-1/4" ES12-18, HU40-55 ⁄ ” NPT ⁄ ” NPT ⁄ ” NPT ⁄ ” NPT M/M Drain Valve 5" 12" 17"... -
Page 4: Dimensional & Clearing Specifications
Installation, Operation & Maintenance Manual Dimensional & Clearance Specifications Operating High Limit Pressure Steam Outlet Pressure Pressure Gauge Control Control Safety Valve On/Off Switch Gauge Glass Assembly Height Liquid Level Control Water Feed Inlet Drain Valve Width Length Left Side Elevation Front Elevation Allow 24"... -
Page 5: Wiring Diagram
Installation, Operation & Maintenance Manual Wiring Diagram (See Note 6) Power Circuit and Control Circuit use different voltage ES/SSB/CU 81600 Automatic Blowdown System (optional) Three Phase Main Power Supply NOTES: 1. Power Terminal Block only on boilers with two or more contactors. 2. -
Page 6: Installation
Installation, Operation & Maintenance Manual Installation 3. Do not install boiler in any location where water REFER TO NATIONAL AND ALL APPLICABLE LOCAL could freeze. CODES FOR SPECIFIC INSTALLATION REQUIREMENTS. 4. Do not install boiler outdoors. 1. The boiler should be mounted on a solid, level foundation. 5. -
Page 7: Wiring
Installation, Operation & Maintenance Manual Wiring ALL ELECTRICAL WIRING MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN IN ACCORDANCE WITH NATIONAL AND LOCAL ELECTRICAL CODES. Assure that the power voltage and phase 4. Boiler control circuit is 120 Volt*. Unless boiler has an C A U T I O N being supplied to the boiler matches the power voltage and optional step down transformer, a separate 120 Volt... -
Page 8: Pre-Operation Check
Installation, Operation & Maintenance Manual Pre-Operation Check (All Boilers) LWCO/PUMP CONTROL OPERATION AND TESTING 1. All valves for incoming water supply are to be fully opened. Boilers equipped with an auxiliary low water cut-off Main disconnect switch is to be in the "on" position. Boiler main control with a manual re-set button (required as switch is to be in the "on"... -
Page 9: Setting Pressure Controls
Installation, Operation & Maintenance Manual Setting Pressure Controls 1. To set the controls turn the operating pressure 5. Once the high limit control is set proceed to set the controller to its highest setting operating pressure control in the same way as the high pressure was set as outlined in steps 2-4. -
Page 10: Operation
nstallation, Operation & Maintenance Manual Operation C A U T I O N With main disconnect “OFF” tighten all 7. With steam demand, the boiler steam pressure will decrease. When the boiler pressure has dropped below electrical connections before energizing boiler to prevent the operating pressure control differential set amount, arcing, carbonizing of contact and/or overheating the contactor(s) will re-energize. - Page 11 Installation, Operation & Maintenance Manual Blowdown (cont.) AUTOMATIC BLOWDOWN INSTRUCTIONS (PN ES81600) 1” NPT, Starts, stops and blows down the boil- er automatically, utilizing a programmable time clock a time- delay relay and motorized ball valve. C A U T I O N If the blowdown valve is plumbed into a blowdown tank, the boiler can be discharged at operating MIN*...
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Page 12: Digital Timer Operation Instructions
Installation, Operation & Maintenance Manual Digital Timer - Operation Instructions TO SET TIME & DAY OF CLOCK 1. Hold down the image of clock button for steps 2-4 2. Press the “Day” button to cycle through the days which are listed on the top line 3. -
Page 13: Timing Switch
PROGRAMMING WORKING ON BOILER. F or electric steam boilers equipped with Automatic Sussman Electric Steam Boilers are designed for years of Blowdown Systems trouble-free performance. To establish a good preventative ES 81600, refer to the maintenance program, we suggest that the facility... -
Page 14: Standard Equipment
Installation, Operation & Maintenance Manual Standard Equipment for ES & HU Optional Equipment AUXILIARY LOW WATER CUT OFF HIGH PRESSURE WATER FEED SYSTEM • For model ES12-72 PN ES38002A • For model ES & HU boilers PN ES81017MR (with manual reset). •... -
Page 15: Vacuum Breaker Systems
Installation, Operation & Maintenance Manual Optional Equipment VACUUM BREAKER SYSTEMS BLOWDOWN SEPARATORS (see page 17) • For model ES boilers PN ES89369 • For models ES12-48 - PN BDT-ASME36 A vacuum breaker will prevent a boiler from flooding as a •... -
Page 16: Condensate Return Systems
Installation, Operation & Maintenance Manual Condensate Return Systems Models 38083V & 38084V " DIA COVER PLATE EASY ACCESS FOR MAINTENANCE " VENT WITH SAFETY BAR VENT SAFETY BAR VENT (label) COLD WATER INLET CONDENSATE RETURN FLASH TUBE (label) 1/2" COLD WATER INLET COUPLING FLOAT VALVE LIMIT MAKEUP WATER PRESSURE WITH #100 MESH STRAINER... -
Page 17: Blowdown Separator Tanks
4" 2" 18" 54" The Sussman Separator design incorporates a water seal at Maximum Boiler Working Pressure: 250 psi the outlet which permits the operator to introduce cold Maximum Blowdown Separator Pressure: 65 psi water from the bottom to mix with the hot water and boil- Blowdown Separators are sized in accordance with National Board Standards er steam blowdown in the separator. -
Page 18: Specification Charts
Installation, Operation & Maintenance Manual Specifications Steam Gauge Pressure/ __________________________________________ Temperature Chart ________________ Boiler Lbs/Hr 3-Ph Model No. KW Rating Steam** Volts*** Amps __________________________________________ Gauge Temperature Pressure F˚ C˚ ________________ PSIG ES-12* 1.22 36.2 __________________________________________ ________________________ ________________________ ES-18* 1.84 54.2 ________________________ __________________________________________ ________________________... -
Page 19: Sizing
Installation, Operation & Maintenance Manual Sizing Use the following Table to determine KW Boiler rating when steam load and feedwater temperatures are known. ___________________________________________________________________ Feed Water ___________________________________________________________________ ( F˚) .3347 .3355 .3375 .3388 .3406 .3422 .3431 .3447 .3458 .3464 .3470 ___________________________________________________________________ .3318 .3326... -
Page 20: Gauge Glass Installation
Installation, Operation & Maintenance Manual Gauge Glass Installation IMPORTANT NOTE: Read all warnings and instructions Top Gauge before performing installation or maintenance. Safety glass- Fitting es and gloves should be worn at all times when working with or examining water gauge glass and connections. Pressure in generator to be at zero before proceeding. -
Page 21: Gauge Glass Installation
Installation, Operation & Maintenance Manual Gauge Glass Installation - Use and Care DO NOTs MAINTENANCE Examine the gauge glass regularly for any signs of • DO NOT use glass if it contains any scratches, chips, or clouding, scratching, erosion, or corrosion. The glass any other visible signs of damage. -
Page 22: Element Replacement
Installation, Operation & Maintenance Manual Element Replacement READ INSTRUCTIONS COMPLETELY BEFORE STARTING WORK C A U T I O N Before Installing your new elements be sure the McDonnell Miller low water cut-off and aux. low water cutoff (if supplied) is operating properly. The float chamber and lower Boiler with 1”... -
Page 23: Water Quality Information
Installation, Operation & Maintenance Manual Water Quality Information for Carbon Steel Boilers For optimum results, the feedwater supply should be tested prior to initial start- up. If the mineral content exceeds the following recommended limits, various external treatment processes (water softener, reverse osmosis, etc.) may be used to correct the problem. - Page 24 Designed, Engineered A Division of Sussman-Automatic Corporation and Assembled in the 43-20 34th Street, Long Island City, NY 11101 • (718) 937-4500 U S A 1-800-238-3535 • Fax: (718) 937-4676 • email: seb@sussmancorp.com www.sussmanboilers.com PUR 101137 5.18...
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