Baja Outlaw 25 Owner's Manual
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Baja Outlaw 25 Owner's Manual

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Baja Marine
Owner's Manual
R
Speed changes you.
TM.
25 O
utlaw
Owner's Manual Part Number: MRP 1812437
© Baja Marine Corporation 2006

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  • Page 1 Baja Marine Owner’s Manual Speed changes you. 25 O utlaw Owner’s Manual Part Number: MRP 1812437 © Baja Marine Corporation 2006...
  • Page 2 Speed changes you. , 2600 S ., K , tn 37914 arine OrpOratiOn nOxville 1-865-971-6270 1-865-971-6716 Or inFOrMatiOn Call Or Fax nternet addreSS http BajaMarine...
  • Page 3 Baja, gives you important information on the features of your Baja. Take the time to carefully review the information in your Owner’s Manual Packet and really get to know your boat. Everyone that operates the boat should read this manual.
  • Page 4 ThIs PagE InTEnTIOnally lEfT Blank 25 Outlaw ®...

  • Page 5: This Manual

    Describes the fundamentals of boat use • Contains service and maintenance information You must learn to operate this boat as well as read, understand and use this manual. What this manual does not give you is a course in boating safety, or how to navigate, anchor, or dock your boat.

  • Page 6: Hull Identification Number (Hin)

    Recommended Practices of the aByC, american Boat and yacht Council. ntrOduCtiOn (hin) Baja Marine Corporation participates extensively uMber in the american Boat and yacht Council which is a nonprofit organization that develops and publishes voluntary standards and recommended practices for boat and equipment design, construction, service, and repair.
  • Page 7 Baja Marine Corporation, 2600 sea Ray Blvd., knoxville, Tn 37914 and accompanied by the payment to Baja Marine Corporation of fifty dollars ($50.00). Thank you for your decision to buy a Baja.

  • Page 8: Table Of Contents

    4. Dealer Responsibilities ...iii 5. Warranties ...iii 6. Hull Identification Number (HIN) ... iv 7. Manufacturer’s Certification ... iv 8. service, Parts and Repair for your Boat ... iv about your Express limited Warranty ... v 1 • s ecTion afeTY 1.
  • Page 9 6. security Considerations... 8.7 7. Power steering system Maintenance ... 8.7 8. Quick Reference Checklist ... 8.8 a. Boarding the Boat* ... 8.8 B. Preparing to Depart and after launching ... 8.9 C. Departing ... 8.10 D. Returning to Port ... 8.10 E.
  • Page 10 Marine is not obligated to make similar changes or modifications to models sold prior to the date ® © Baja Marine Corporation • a Brunswick Company Baja Marine Corporation 2600 sea Ray Blvd., knoxville, Tn 37914 for information call 1-865-971-6270 or fax 1-865-971-6716 Internet address: http://www.bajamarine.com...

  • Page 11: S Ection 1 • S Afety

    Do not remove or obstruct any safety label. • Replace any label which becomes illegible. Replacement safety labels can be obtained by calling your dealer or Baja Marine at 1-865-971- 6270. The meanings associated with each of the four basic types of labels are:...

  • Page 12: Legally Mandated Minimum Required Equipment

    The following equipment is the minimum required by the U.s. Coast guard for a boat less than 26' [7.9 meters] in length. Personal Flotation Devices (PFDs): One Coast guard approved Type I, II or III device is mandatory for each person aboard.
  • Page 13 • fumes move from the rear of the boat into the cockpit and cabin area figure 1.3.1 gives examples of boat operating conditions that can lead to high concentrations of carbon monoxide gas.

  • Page 14: Lifesaving Equipment

    Boat operators are required to carry one wearable personal flotation device (Type I, II, III or V) for every person on board. Boats must also have at least one throwable device (Type IV).

  • Page 15: Safe Operation

    DDiTional ecoMMenDeD quipMenT for In addition to legally mandated equipment, the following items are necessary for safe boating especially if your boat is out of sight of land. • first aid kit • Visual distress signals for day and night use (required in some areas;...

  • Page 16: Maximum Capacities

    The certification plate (see Figure 1.6.1 & 1.6.2), located on the dash indicates maximum weight and number of persons your boat can handle under calm sea conditions. Use common sense and sound judgement when placing equipment and/or passengers in your boat. The number of people on board must be reduced if you go out in poor weather and rough water.

  • Page 17: Stability

    If you turn too quickly, increase or decrease speed abruptly, your passengers are at risk of being thrown overboard or thrown about the boat.

  • Page 18: General Considerations

    The wind speed and wave height specified as the upper limit for your category of boat does not mean that you or your passengers can survive if your boat is exposed to these conditions. It is only the most experienced operators and crew that may be able to operate a boat safely under these conditions.

  • Page 19: Water Sports

    Check for hull leaks and propulsion system damage, before restarting engine. Use hand pump if bilge pumps don't remove water. Boat very slowly, if you must proceed with a damaged propulsion system. Let others know where you're going. A float plan...

  • Page 20: Diving

    • Be considerate to fishermen. • Do not water ski in congested areas. • keep the boat and skier away from navigation markers. • stay well clear of other boats and skiers. 16. e MerGencY Prevention is the safest approach.

  • Page 21: Medical Emergency

    • account for all who were on board. • If the boat is floating stay with the boat. Hang on, or climb on the boat and signal for help. • Only as a last resort should you attempt to swim to shore - it is further away than it looks and you can tire and drown.

  • Page 22: Collisions And Leaking

    • Do not attempt to have your boat towed by other than a trained and competent service, such as the Coast guard or a salvage company. Recreational craft are not designed to tow other recreational craft.

  • Page 23: International Requirements

    18. i nTernaTional equireMenTs This vessel and its systems have been constructed in accordance with standards and specifications in effect at the time of manufacture as published by the various regulatory authorities listed below. 1. Ministere De la Mer – france 2.

  • Page 24: Waste Disposal

    Power boat wakes can endanger people and vessels. Each power boat operator is responsible for injury or damage caused by the boat's wake. Be especially careful in confined areas such as channels or marinas. Observe "no wake" warnings.

  • Page 25: Nautical Terms

    Headroom - vertical distance between the deck and cabin or canopy top. Helm - steering and controls console. Hull - the lower part of a boat beneath the deck and cockpit that provides buoyancy to float the weight of the craft and its load.

  • Page 26: Key To Symbols On Controls & Prints

    21. k eY To YMbols on These symbols may be found on your controls and gauges and/or used in this owner's manual. This page is to help you understand what the symbols mean. PROPUlsIOn PROPUlsIOn sysTEM TRIM sysTEM BOW UP TRIM lIfT POInT EngInE...

  • Page 27: Warning Label Locations

    25 Outlaw ® only w/ fire port optional BUILDER-CONSTRUCTEUR MODEL- MODELE BAJA MARINE CORPORATION THE MANUFACTURER CERTIFIES LE FABRICANT CERTIFIE QUE CE THAT THIS PRODUCT COMPLIES PRODUIT EST CONFORME AUX WITH THE CONSTRUCTION NORMES DE CONSTRUCTION DES...
  • Page 28 ThIs PagE InTEnTIOnally lEfT Blank 1.18 25 Outlaw ® Speed changes you.

  • Page 29: Docking/Lifting/Trailering

    BOW anD sTERn EyEs: The bow eye must be used to haul the boat onto a trailer. The stern eyes must be used as tie down points for trailering the boat. The bow and stern eyes may be used for short term lifting of the boat such as for service.
  • Page 30 2 • g eCtiOn 3. b asic iMensions anD iMenSiOnS and learanCeS . 2.2.1) 25 O utlaw pecificaTions Overall length ... 25' Overall length w/ swim Platform ...26'8" Overall length w/ Drive Down ...26'10" Beam (width) ...8'2" Draft (stern drive down) ... 38" Draft (stern drive up in trailering position)...23"...

  • Page 31: Basic Boat Dimensions And Clearances

    Capacity...363.4 liters 4. p ropulsion YsTeM your boat is equipped with a stern drive type propulsion system also known as an inboard- outboard engine. (see figure 2.2.2) This type of propulsion system has the engine inside the boat secured to the hull's stringers at the rear end of the hull.

  • Page 32: General Deck Layout

    2 • g eCtiOn 6. G eneral aYouT GENERAL DECK LAYOUT (FIG. 2.4.1) Nav./Anchor Light Cleat Deck Hatch Fuel Fill Glove Box Cleat Passenger Seat Inspection Plate Cup Holders Cleat eneral rrangeMent lEfT RIghT (PORT) (sTBD) Cleat REaR (afT) Horn Bow Rail Deck Hatch Compass...

  • Page 33: Description Of Major Controls

    DOWn When the stern drive is trimmed DOWn, the bow of your boat is being forced down. If the trim is in the full DOWn position when accelerating from idle to plane, the boat will plane faster with less bow rise. Once on plane, the stern drive unit can be trimmed UP slightly.

  • Page 34: Trailer Switch

    2.6.1) eneral To correct the listing, adjust the trim tabs to level the boat. When the boat is level, right to left, the steering effort will be the same for right and left turns. lower the trim tab on the listing (lower) side by pushing the top half of the rocker switch in one-half second bursts until the boat is righted.

  • Page 35: Ignition Shutdown Switch

    In these situations, the safety of the boat and its passengers is enhanced by using the ignition shutdown switch, since the boat will stop when the operator can no longer control the boat.

  • Page 36: Navigation And Anchor Lights

    These gauges function on your boat the same way they do on your car or truck. you must continually check these gauges visually to make certain there are no engine system problems even if your boat engine has an alarm system.

  • Page 37: S Ection 3 • U Sing Y Our B Oat

    It does not list all of the necessary maintenance and service items required to keep your boat running properly. These other items are found in section 8.

  • Page 38: Trailer Launching And Loading

    (bow), and rear (stern) areas. Using a trailer not designed to support the boat properly, can cause structural damage to the hull.

  • Page 39: Boarding

    • There must be no smoking or any flames within 20 feet of the boat, before, during, and for at least 5 minutes after fueling is completed. • Open fuel fill cap and insert hose nozzle into the fuel fill opening.

  • Page 40: Passenger Instruction And Location

    It is critical that all passengers be seated in the designated seating areas and holding on to prevent falling overboard or getting knocked about in the boat at all times when the boat is underway. 7. s TarTinG The...

  • Page 41: Shifting To Drive The Boat

    Move shift lever either forward or reverse. Then move throttle lever forward, the drive unit will engage and boat will start to move slowly in either forward or reverse. Once clear of the dock, mooring, people and/or the no-wake zone and the boat has been shifted into forward gear, move throttle lever forward to desired engine speed.

  • Page 42: Steering Systems

    TeerinG YsTeMs WARNING Failure of the steering system will cause loss of control of your boat. Any change in steering such as looseness, tightness, binding, etc., must be checked immediately by your Baja dealer. your Baja may be will be equipped with one of ®...

  • Page 43: Power Steering

    Baja dealer. ® The power steering pump fluid level MUST be checked every time prior to using the boat. Refer to the steering system information in your Owner’s Packet. see section 8 of this manual for inspection, service and maintenance recommendations.
  • Page 44 3 • u eCtiOn Sing ThIs PagE InTEnTIOnally lEfT Blank 25 Outlaw ®...

  • Page 45: Bilge

    (figure 4.1.1). DANGER Install and tighten drain plug before launching boat. Boat will sink if drain plug is not in place and tight. rain 4.1.1) Urethane Caulk...

  • Page 46: Bilge Blower(S)

    accumulated.

  • Page 47: Impact To Stern Drive

    EngInE as soon as possible and examine the stern drive unit for damage. Even if no damage is visible, there could be internal problems or difficulty maneuvering. If you must use the boat after impact, run at the lowest speed possible. D. p...
  • Page 48 4 • B eCtiOn Install the thrust washer, propeller, continuity washer, thrust hub, propeller nut retainer and the propeller nut onto the shaft (figure 4.3.3). g. Place a block of wood between the gear case and the propeller (figure 4.4.1) and torque the propeller nut to recommended manufacturer’s specifications.

  • Page 49: S Ection 5 • F Uel S Ystem

    1. f YsTeM section 3 • Using your Boat contains important fueling information. Take time to read all the fuel related information in the owner’s manual. The 25 Outlaw standard gasoline fuel system consists of a 96 gallon fuel tank, fuel tank vent, an anti-siphon valve, engine fuel supply line and fuel fill (See Figure 5.1.1).

  • Page 50: Fueling Precautions

    boat.

  • Page 51: After Fueling - Checklist

    eCtiOn • Electrical equipment, including blowers – power off. • Doors, hatches – closed. • smoking material – extinguished. • Inboard tanks – grounded. • filler pipe – marked gas or DIEsEl. • Fuel nozzle – in contact with filler pipe to prevent static sparks.
  • Page 52 5 • F eCtiOn ySteM ThIs PagE InTEnTIOnally lEfT Blank 25 Outlaw ®...

  • Page 53: S Ection 6 • E Lectrical S Ystems

    DC power needs on your boat. It may be necessary to add batteries or auxiliary charging methods to supply adequate power for any additional accessories you wish to add.

  • Page 54: Breakers And/Or Fuses

    Stern drives are fitted with zinc anodes on their lower units (refer to your Engine Owner's Manual for their locations). If your boat is equipped a with Mercathode system with the stern drive will not ®...
  • Page 55 Zinc anodes require replacement about every six months, if the boat is operated in salt water. In fresh water, the zinc anodes can be replaced about once a year. If the anodes deteriorate more rapidly than this, there is probably a stray current problem within the boat or at the slip or mooring.

  • Page 56: Electrical Systems

    eCtiOn gnitiOn witCh (Fig. 6.4.1) TO EngInE RUn CIRCUIT 16 aWg PURPlE/BlaCk lanyaRD sTOP sWITCh 12 aWg RED 16 aWg yEl/RED 12 VOlT DC fROM EngInE 12 aWg RED/BlaCk note: This drawing contains information proprietary to Baja Marine Corp. any unauthorized disclosure, use, or reproduction is expressly prohibited, unless written permission of Baja 6 •...
  • Page 57 eCtiOn rive (Fig. 6.5.1) 25 Outlaw ® 6 • e leCtriCal TRaIlER BlUE/WhITE gREEn/WhITE TO gROUnD TO EngInE BlOCk sTaRTER 8 aWg 8 aWg BlaCk Speed changes you. ySteMS TRIM TRaIlER lIMIT sWITCh...
  • Page 58 (Fig 6.7.1) witCh anel nFOrMatiOn 25 Outlaw ® Speed changes you.
  • Page 59 (Fig 6.8.1) witCh anel nFOrMatiOn 25 Outlaw ® Speed changes you.
  • Page 60 dC w (Fig 6.9.1) nFOrMatiOn 25 Outlaw ® Speed changes you.
  • Page 61 ThIs PagE InTEnTIOnally lEfT Blank 6.10 25 Outlaw ® Speed changes you.

  • Page 62: S Ection 7 • O Ptions & A Ccessories

    1. o & a pTions ccessories figure 7.1.1 shows the location of some of the components. Take time to walk through your boat, locate the features, and become familiar with their operation and maintenance. STANDARD & OPTIONAL EQUIPMENT LOCATIONS (FIG. 7.1.1)

  • Page 63: Fire Extinguisher Port

    CO sickness symptoms include headache, nausea and dizziness. Do not mistake these symptoms for sea sickness. Ventilate boat. See Section 1.3, Carbon Monoxide, for more details. In rainy and/or cold weather, fresh air must circulate through boat to avoid carbon monoxide poisoning.

  • Page 64: Canvas Care And Maintenance

    With this option, entering the boat from the water is more convenient, but there are safety rules that must be followed. 1. never sit on the swim platform when boat is moving. 2. Before using or extending the ladder, make sure engine is off and prop is stopped.

  • Page 65: Stereo System

    ® options. Below is a description of these options. you should be aware of which option(s) your boat is equipped with and read the sections pertaining to it. The Owner’s Manual Packet in your boat contains information pertaining to your head system that should be carefully read.

  • Page 66: Portable Head With Pump-Out

    & a ptiOnS 10. e xhausT your boat comes with a choice of different exhaust systems. Below is a description of the standard and optional systems on your 25 Outlaw. Thru-Hub Exhaust (standard): Thru-hub exhaust propellers consist of a round barrel to which the blades are attached.
  • Page 67 7 • O & a eCtiOn ptiOnS CCeSSOrieS ThIs PagE InTEnTIOnally lEfT Blank 25 Outlaw ®...

  • Page 68: S Ection M Aintenance

    8 • r eCtiOn Routine inspection, service and maintenance of your boat’s systems are vital to assure your safety, as well as for prolonging the life of your boat. you should develop regular routines for inspecting your boat. The chart below summarizes inspection, service and maintenance activities.

  • Page 69: Summary Guide For Inspection, Service And Maintenance

    (Also see Mercathode System**) Stern drive Check and replace as needed Trim Tabs Check fluid level *Use in salt water or other severe operating conditions requires shorter maintenance/service intervals **May not be on your boat equired nSpeCtiOn aintenanCe ervice anD ainTenance...

  • Page 70: Useful Service Information

    8 • r eCtiOn 2. u seful ervice nforMaTion OWNER HOME PORT BOAT NAME REGISTRATION NUMBER HULL SERIAL NUMBER WARRANTY REGISTRATION DATE ENGINE MAKE & MODEL SERIAL NUMBER GEAR MAKE & REDUCTION RATIO SERIAL NUMBER PROPELLER SIzE PART NUMBER SHAFT SIzE (DIAMETER X LENGTH)

  • Page 71: Inspection, Service And Maintenance Protocol

    If it does not, have it replaced before using your boat. The float switch should also move freely without sticking, if it does not, have it serviced or replaced before boating.

  • Page 72: Topside And Supplies

    Check fire extinguishers for full charge. 4. W inTerizaTion oaTs a. b ToraGe • store boat in a bow high attitude. • Remove hull drain plug. • Pour one (1) pint (half-liter) of 50% water/ antifreeze mixture in each bilge pump sump. b. e nGine •...

  • Page 73: Fuel Systems

    • keep under a trickle charge. • When placing battery back into service, remove excess grease from terminals, recharge as necessary and reinstall in boat. D. f YsTeMs asoline • fill fuel tank with gasoline and the recommended amount of stabilizer and conditioner such as “stabil...

  • Page 74: Security Considerations

    6. s ecuriTY onsiDeraTions Be conscious of the security of your boat. always remove the keys from the ignition, lock hatches, lock the cabin door, remove and stow any removable electronic gear (fishfinders, lORan, etc.) and personal gear (fishing poles, etc.) normally left aboard your boat.

  • Page 75: Quick Reference Checklist

    6. Engine Coolant Drain Plugs ... secured 7. steering fluid ... full 8. Throttle & gearshift Controls ... full range of motion *note: If trailering boat, many of these items should be checked before leaving the house. equired nSpeCtiOn aintenanCe Boat, you are responsible for the safe operation of your boat and the ®...

  • Page 76: Preparing To Depart And After Launching

    WARNING Do not run the engine or generator in an enclosed area, such as a closed boat house, as there is the possibility of buildup and inhaling of carbon monoxide. *If engine fails to start, refer to the Engine Owner’s Manual for further troubleshooting procedures 25 Outlaw ®...

  • Page 77: Departing

    1. Passengers/Crew ... safely seated with PfDs on or immediately accessible 2. lines, fenders and anchor ... stowed YsTeMs 1. Trim Tabs ... Bring boat to “on plane” – adjust as necessary 2. navigation lights ... On at night or in reduced visibility nGine 1.

  • Page 78: Securing The Boat

    8 • r eCtiOn uick eference hecklisT 3. Ignition ... Once the motor is cooled down, turn the ignition keys 4. Engine Operation ... Check idle and shift. Listen for abnormal noises e. s ecurinG The eneral lines and fenders ... fenders in place, lines tied securely to dock YsTeMs 1.

  • Page 79: Maintenance

    Use the area below to list any equipment and the proper operating condition of that equipment before getting underway.

  • Page 80: Maintenance Log

    8 • r eCtiOn 10. M ainTenance follow the recommended maintenance listed on pages 1 & 2 of this section and keep a record of this and all maintenance performed on your boat. Date 25 Outlaw ® equired nSpeCtiOn aintenanCe Maintenance Description , &...
  • Page 81 8 • r , & eCtiOn equired nSpeCtiOn erviCe aintenanCe ’ ainTenance Date Maintenance Description Engine Hours 8.14 25 Outlaw ®...

  • Page 82: Ection Are Efinishing

    Tains Gelcoat surfaces are slippery when wet. Always wear non-slip footwear securely fastened to your feet and hold on to rails or the boat structure. Waxed surfaces are slippery. Do not wax areas that are usually walked on. although gelcoat and painted surfaces are resistant to deep stains, a need for cleaning will occasionally arise.

  • Page 83: Permanently Moored Or Docked Boats

    If permanently moored in salt water or fresh water, your boat will collect marine growth on its bottom. This will detract from the boat’s beauty and greatly affect its performance. There are two methods of preventing this: •...

  • Page 84: Exterior Upholstery Fabric

    Mildew can occur if your boat does not have adequate ventilation. heat alone will not prevent mildew; you must also provide for fresh air circulation.
  • Page 85 9 • C & r eCtiOn eFiniShing nTenTionally lank 25 Outlaw ®...
  • Page 86 Accessories. See Options & Accessories Locations Bilge 4.1 Blower 4.2 Maintenance 4.2, 8.4 Pump 4.1 Boarding 3.3 Breakers. See Electrical Systems Builder’s Plate 1.6 Canvas 7.2, 9.2 Carbon Monoxide 1.2 Certifications CE (Common European) Mark iv Clearances 2.2 Diving 1.10 Docking 2.1 Electrical Systems Batteries 6.1...
  • Page 87 nTenTionally lank 25 o ® ndex uTlaw...

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