Related Manuals for Evinox ModuSat XR
Summary of Contents for Evinox ModuSat XR
- Page 1 Energy ModuSat XR & XR-ECO ® Twin Plate Heat Interface Unit Installation, Commissioning and Servicing Instructions Evinox Energy Ltd T. +44 (0)1372 722277 E. info@evinoxenergy.co.uk W. www.evinoxenergy.co.uk 2551868A...
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Page 2: Table Of Contents
5.2.1 RJ45 Connections ......................22 ModuSat® Connection Board ..................23 Typical ModuSat® Electric Wiring Diagram (Single Evinox ViewSmart Room Controller) . 24 Typical ModuSat® Electric Wiring Diagram with 2 Zone Control (2 Evinox ViewSmart Room Controllers) ........................24 Typical Wiring Diagram with 3 Party Room Stat ............ - Page 3 6.3.2 Thermostatic Blending Valve ..................29 6.3.3 Pump ..........................30 Available Pump Head ..................... 31 Initial Commissioning Procedure ..................32 SPARE PARTS ......................33 WARRANTY ....................... 35 KIWA CERTIFICATE ..................... 37 2551868A...
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Page 4: General Information
GENERAL INFORMATION Application The Evinox ModuSat® XR heat interface unit provides instantaneous domestic hot water and indirect space heating when connected to a district or communal heating system. The Evinox ModuSat® XR unit requires electrical supply to function. Symbols IMPORTANT NOTE REGARDING CORRECT INSTALLATION... -
Page 5: Safety Instructions
Safety instructions The Evinox heat interface unit must be installed, commissioned and maintained by a qualified and competent personnel in accordance with this document as well as national regulations and standards. High temperatures. Take necessary precautions when working on the unit as high operating temperatures may cause severe skin burns. -
Page 6: Technical Features
TECHNICAL FEATURES Typical ModuSat® XR & XR-ECO Unit Note: The product may look different from the image shown. Function and operation District or communal heating system – the primary thermal energy is used to produce domestic hot water and heating. ... -
Page 7: Typical Schematic (All Top Connections)
Typical Schematic (All Top Connections) Components Primary / LTHW flow Primary / LTHW return Secondary / Domestic cold water Inlet Secondary /Domestic hot water outlet Secondary / Apartment heating flow Secondary / Apartment heating return Connection for safety discharge Primary Circuit Side Insulated plate heat exchanger (Heating) Heating Pressure Independent... -
Page 8: Technical Parameters
Max supply temperature (Primary) 95°C Weight Weight XR-ECO 55-10R 36.9 kg 38.4 kg Weight XR 55-10 36.9 kg 38.4 kg Weight XR-ECO 70-10 37 kg 38.5 kg Weight XR 100-10 43 kg 45 kg For other models please contact Evinox. 2551868A... -
Page 9: Connection Configurations
Connection Configurations The ModuSat® XR heat interface unit comes with a variety of connection combinations to ease the installation and the esthetics of the installation. Please find the options below. – Primary flow (in) – Cold water (in) – Secondary heating flow (out) –... -
Page 10: Typical Dimensions (Connection Configurations Shown)
Typical Dimensions (connection configurations shown) TL1 –ModuSat® XR 55-XX & XR-ECO 55-XX & XR-ECO 70-XX All Top Connections Connections of valve kits: A, B, C, D, E, F: ¾ ’’ BSP int.thread G: ½’’ compression Minimum space requirements for access and servicing: Top: 190 mm (To allow for H-type flushing by pass), Front: 700 mm, Side: 50 mm, Bottom: Sufficient space to connect the drain. - Page 11 TL7 –ModuSat® XR 55-XX & XR-ECO 55-XX & XR-ECO 70-XX - Primary Flow & Return and DHW Connections Top. Cold Water Inlet and Secondary Heating Flow & Return Connections at the Bottom Connections of valve kits: A, B, C, D, E, F: ¾ ’’ BSP int.thread G: ½’’...
- Page 12 BL4 XR/XR-ECO 55R-XX, XR 55-XX & 70-XX All Connections at the Bottom Connections of valve kits: A, B, C, D, E, F: ¾ ’’ BSP int.thread G: ½’’ compression Minimum space requirements for access and servicing: Bottom: 190 mm (To allow for H-type flushing by pass) or more if required for connecting the drain, Front: 700 mm, Side: 50 mm Please Note: Flushing bypass to be installed on primary connections A &...
- Page 13 TL5 - XR 100-XX All Top Connections But Heating Flow & Return Bottom Connections of valve kits: A, B, C, D: 1’’ compression or BSP E, F: ¾ ’’ BSP int.thread G: ½’’ compression Minimum space requirements for access and servicing: Top: 250 mm (To allow for H-type flushing by pass), Front: 700 mm, Side: 50 mm, Bottom: Sufficient space to connect the drain.
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Page 14: Installation
INSTALLATION The Evinox heat interface unit must be installed, commissioned and maintained by qualified and competent personnel in accordance with this document as well as national regulations and standards. Handling The unit should be moved into position before lifting still within its packaging to prevent any damage whilst being positioned. -
Page 15: Hydraulic Connections
The manufacturer cannot accept any responsibility for any damage caused to the unit due to crossed connections. Any Evinox engineer callout/visit due to this issue will be chargeable. The ModuSat® heat interface unit is designed... - Page 16 Installation Rig on the wall fixing bracket. Then slide down and across to the right, as indicated in diagram. STEP2: Fit the Evinox Energy Flushing Bypass & Valve Kit to the rig and then make final connections to the pipework running to the ModuSat®.
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Page 17: Evinox Flushing By-Pass Kit
Evinox Flushing By-pass Kit Evinox flushing by-pass kit ensures that the ModuSat® unit can be isolated from the systems circuits. It includes a H – shape by-pass valve for cleaning and flushing the system, there is a strainer on the primary circuit inlet and binder points for differential pressure measurement. -
Page 18: First Fill Of The System
Take caution of hot water Slowly close the isolation valve at the top of the unit Contact Evinox Energy The ModuSat® pump should not be used for flushing. The pump is integral to the unit and should not be used for flushing and cleaning the system. -
Page 19: Water Treatment
Water treatment The quality and cleanliness of the water within both the primary and secondary circuits is vitally important to prevent damage to the ModuSat® components, and to ensure that the efficiency and service life of the unit is maintained. It is therefore necessary to fully flush and treat both primary and secondary circuits using suitable water treatment chemicals. -
Page 20: Dosing Secondary System
Please confirm with the water treatment consultants that the chemicals used and cleaning method statement complies with the requirements set out in this section. Evinox Energy do not take responsibility for approving inhibitors used for dosing the system. Warranty due to Water Quality The warranty of the ModuSat®... -
Page 21: Electrical Connections
Follow the instructions Any damage caused by an incorrect connection will invalidate the warranty. Evinox Energy cannot accept any responsibility for incorrect wiring. The ModuSat® wiring board is located within the ModuSat® itself under a removable metal cover. To access the connection board, the full front case cover should be removed. The connection board is found in the centre of the unit to your left. -
Page 22: Modusat® Wiring Connections
Doing so may invalidate the warranty. Connection Terminations Evinox Energy strongly recommend in accordance with best practice that all wiring connections to the board, especially the BUS and room controller are terminated using ‘bootlace ferrule’... -
Page 23: Modusat® Connection Board
ModuSat® Connection Board Please Note: When connecting external valves or pumps to the ModuSat control board, it must be ensured that each connection does not exceed 1amp @ 220/240V (AC). 2551868A... -
Page 24: Typical Modusat® Electric Wiring Diagram (Single Evinox Viewsmart Room Controller)
Typical ModuSat® Electric Wiring Diagram (Single Evinox ViewSmart Room Controller) See drawing – STD-MOD-2015-1EVI Typical ModuSat® Electric Wiring Diagram with 2 Zone Control (2 Evinox ViewSmart Room Controllers) See drawing – STD-MOD-2015-2EVI Typical Wiring Diagram with 3 Party Room Stat See drawing –... -
Page 25: Viewsmart Room Controller Connections
ViewSmart Room controller connections The Room controller is a white ABS box with a graphic display. It should be installed in the main living area of the dwelling. It must be connected to the connection board within the ModuSat® (please refer to the electrical diagram). -
Page 26: Smarttalk® System Wiring
SmartTalk® system wiring Typical Modbus system architecture See drawing - STD-MOD-2013-BUS 1 - D Typical TCP/IP system architecture See drawing - STD-MOD-2015-TCP-IP-2 2551868A... -
Page 27: Setting Into Operation / Comissioning
SETTING INTO OPERATION / COMISSIONING Evinox Commissioning Engineers The unit should be commissioned by Evinox Energy commissioning engineers to validate the warranty unless otherwise specified by Evinox Energy. System Checklist Prior Commissioning It is important that the system is fully ready for the works to be carried out. -
Page 28: Running The Pump For Secondary System Commissioning
Please note: The rocker switch below the commissioning push button is the Pump Manual Override. This should NOT be operated or used by persons other than Evinox Energy engineers as it is for fault diagnostic use only. Setting unit into operation 6.3.1 Pressure independent control valve... -
Page 29: Thermostatic Blending Valve
DHW outlet from the plate heat exchanger to ensure that the DHW to outlets does not exceed the safe temperatures as an additional fail safe protection. The blending valve is set by an Evinox Energy engineer at the commissioning. It should be noted that as both pressure and flow rates influence the mixed water temperature it is most important that these are checked and verified during installation / initial checks. -
Page 30: 6.3.3 Pump
6.3.3 Pump Evinox ModuSat® unit has an integral Wilo Pulse-width modulation (PWM) circulation pump. Please note: When the unit is switched over to heating mode the pump will run for 2 mins prior to the heating PICV opening, this is not a fault in the unit but a normal control function as the HIU assesses the current heating circuit flow temperature. -
Page 31: Available Pump Head
The below graphs show the available pump head for different ModuSat® models depending on the secondary flow rate. The secondary apartment pressure drop (excluding the unit) should not exceed the value shown. ModuSat XR/XR-ECO XX-10 ModuSat XR/XR-ECO XX-20 Flow rate l/s... -
Page 32: Initial Commissioning Procedure
Evinox Technical Personnel Evinox Technical Personnel who will visit the project during the course of the installation and at completion to arrange for final commissioning and calibration, do so to assist the contractor and install team to deal with any questions and queries. -
Page 33: Spare Parts
SPARE PARTS 2551868A... - Page 34 2551868A...
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Page 35: Warranty
Replacement parts are chargeable until passed as faulty by Evinox Energy, when a credit will be provided. Any parts that have failed as a result of poor servicing or misuse will not be covered by our warranty. - Page 36 Any modifications to the appliance will invalidate the warranty. Installation of the Evinox Energy unit should only be carried out by suitably skilled and qualified personnel. If failure occurs due to poor or faulty installation work, this will invalidate the warranty.
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Page 37: Kiwa Certificate
KIWA CERTIFICATE 2551868A... - Page 38 Energy Evinox reserves the right to make changes and improvements which may necessitate alteration to the specification without prior notice. Evinox Energy Ltd T. +44 (0)1372 722277 E. info@evinoxenergy.co.uk W. www.evinoxenergy.co.uk 2551868A...
- Page 39 25/5/16 14/12/15 MIB'S & HEAT METERS INDICATED ADDITIONAL NOTES ADDED 5/5/15 METERS, CABLE SPECIFICATIONS ADDED 18/6/13 ADDITIONAL TEMPERATURE SENSOR ADDED...
- Page 40 SENSORS TYPICAL WIRING CONNECTION ARRANGEMENT WITH SINGLE ROOM CONTROLLER DRAWN CHECKED DATE SCALE JULY 2015 N.T.S. DRAWING No EVINOX RESERVES THE RIGHT TO MODIFY ANY CHARACTERISTICS OF ITS EQUIPMENT STD/MOD/2015/1EVITCPIP WITHOUT PRIOR NOTICE AS PART OF ITS CONTINUING PRODUCT DEVELOPMENT...
- Page 41 COMMUNICATION BUS RS485 SHIELD TWISTED PAIR FROM PREVIOUS APARTMENT ROOM MODULE 1 ROOM MODULE 2 EVINOX ROOM CONTROLLER BUS TERMINATOR IF USING RS485 BUS FOR MASTER CLOSE LINK WITH JUMPER ONLY FOR THE OPTION 2 OPTION 1 LAST BOARD IN THE LEG...
- Page 42 No 2 INPUT VOLT FREE LINK EXTERNAL MODBUS (ONLY A & B) ELECTRICAL METER COMMUNICATION BUS RS485 SHIELD TWISTED PAIR EVINOX ROOM CONTROLLER (IF FITTED) ROOM MODULE BUS TERMINATOR IF USING RS485 BUS FOR MASTER CLOSE LINK WITH JUMPER ONLY FOR THE...
- Page 43 MODUSAT MODUSAT MODUSAT MODUSAT CONTROL CONTROL CONTROL CONTROL BOARD BOARD BOARD BOARD APARTMENT APARTMENT NETWORK SWITCH NETWORK SWITCH (OPTIONAL) (OPTIONAL) APARTMENT APARTMENT LOCAL NETWORK SWITCH ON EACH FLOOR NETWORK SWITCH NETWORK SWITCH (OPTIONAL) (OPTIONAL) MODUSAT MODUSAT MODUSAT MODUSAT CONTROL CONTROL CONTROL CONTROL BOARD...
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