Thule DOUBLETRACK 990XT Installation Instructions Manual

Thule DOUBLETRACK 990XT Installation Instructions Manual

Roof racks

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C
N
M
S
part
A
stinger & backbone assembly
B
bike tube & wheel holder assembly
C
upright tube & hook assembly
D
STL2 hitch lock pin
E
washer 12mm x 24mm
F
washer 8mm x 16mm
G
carriage bolt M8 x 45mm
H
carriage bolt M8 x 70mm
I
locknut M8
J
lock washer 12mm
K
hex key 4mm
L
Thule hitch tool
M
adapter sleeve, short
N
flat cap screw M6 x 16mm
O
wheel strap assembly
P
lever
Q
axle nut 18mm
R
carriage bolt M6 x 60mm
S
end cap 1.25" square
T
road bike adapter
U
STL2 hitch lock
V
lock cylinder
W
locking key
X
change key
Y
hex nut M8
Z
lock washer M8
5015829_04
DOUBLETRACK™ 990XT

PARTS INCLUDED

A
D
R
G
F
description
B
U
E
J
O
I
Q
V
W
X
P
T
Y
part number
–––––
7533928
7533929
8535917
951122411
951081611
915084531
915087031
938080011
956122111
853243002
8535524
8537489
853578702
7533001
8533506
8530446
915066031
8537484
8535426
753372502
–––––
–––––
8531251
936080011
956081411
K
L
H
Z
qty.
1
2
1
1
1
6
4
2
2
1
1
1
1
1
4
4
4
4
4
4
1
3
2
1
4
4

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Summary of Contents for Thule DOUBLETRACK 990XT

  • Page 1 M8 x 45mm 915084531 carriage bolt M8 x 70mm 915087031 locknut M8 938080011 lock washer 12mm 956122111 hex key 4mm 853243002 Thule hitch tool 8535524 adapter sleeve, short 8537489 flat cap screw M6 x 16mm 853578702 wheel strap assembly 7533001 lever 8533506...
  • Page 2 Secure in position with STL2 receiver bolt (D), lock washer 12mm (J), and provided, as illustrated. washer 12mm x 24mm (E) as illustrated. Tighten firmly with Thule hitch tool (L). SECURE UPRIGHT ASSEMBLY / a Align upright tube & hook assembly (C) mounting holes with holes on the sides of the stinger &...
  • Page 3 • Align bike tube holes with holes on base unit and secure with M8 x 45mm carriage bolts (G), washer 8mm x 16mm (F), lock washer M8 (Z) and hex nut M8 (Y) as illustrated. Tighten firmly with Thule hitch tool (L). LOADING BICYCLE a Press release-button on upright tube &...
  • Page 4 LOADING BICYCLE CONTINUED • With cam lever in open position, position wheel trays on tube. Move cam lever to closed position to tighten wheel tray in position. Road bike only Mountain bike only • Slide on adapter onto strap. • Invert or remove for mountain bikes.
  • Page 5 LOADING BICYCLE CONTINUED / • Load second bike with handle bars to the right side of vehicle. • Secure bike with bike hook and wheel straps. FOLDING UP THE RACK ON VEHICLE / a With bikes unloaded, rotate upright tube & hook assembly (C) into down position.
  • Page 6 LOCK CYLINDER INSTALLATION FOR DOUBLETRACK UPRIGHT TUBE & HOOK ASSEMBLY Thule strongly recommends the use of locks to deter theft. As shown, follow these easy steps for installing the lock cylinders. Using a flat head screw driver, first remove the black plug caps from the ratcheting hook bases. Then insert the change key into the lock cylinder and slide the lock cylinder into the round slot as shown.
  • Page 7 LOCK CYLINDER INSTALLATION FOR STL2 a. Remove and discard plug. b. Open cover. c. Insert change key d. Insert cylinder into e. Remove change key. into lock cylinder- STL2 lock housing. Insert locking key. INSTALLATION OF STL2 • Slide STL2 onto hitch pin, keeping key vertical. •...

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