Tamping rammer with (honda gx100rtkrb5 gasoline engine) (62 pages)
Summary of Contents for MQ Multiquip MVC82VHW
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OPERATION AND PARTS MANUAL SERIES MODEL MVC82VH/VHW ONE-WAY PLATE COMPACTOR (HONDA GX160U1SM12, GX160U1SMX4, GX160UT2QMXC, GX160UT2SMXC and GX160UT2SCM GASOLINE ENGINES) Revision #3 (12/21/17) www.discount-equipment.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. Locations: Florida (West Palm Beach): 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Check out our website at www.discount-equipment.com Can’t find what you need? Click on this link: http://www.discount-equipment.com/category/5443-parts/ and fill out the request form.
Nameplate And Decals ........34-35 Specifications and part numbers are subject to change Body Assembly ..........36-39 without notice. Vibrator Assembly ..........40-41 Water Tank Assembly (MVC82VHW Only) ..42-43 PAGE 4 —MVC82VH/VHW PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #3 (12/21/17)
SAFETY INFORMATION Do not operate or service the equipment before reading Potential hazards associated with the operation of this the entire manual. Safety precautions should be followed equipment will be referenced with hazard symbols which at all times when operating this equipment. may appear throughout this manual in conjunction with Failure to read and understand the safety safety messages.
SAFETY INFORMATION GENERAL SAFETY NOTICE CAUTION This equipment should only be operated by trained and qualifi ed personnel 18 years of age and older. NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, Whenever necessary, replace nameplate, operation and hearing protection, steel-toed boots and other protective safety decals when they become diffi cult read.
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SAFETY INFORMATION COMPACTOR SAFETY WARNING DANGER DO NOT place hands or fingers inside engine compartment when engine is running. NEVER operate the equipment in an explosive atmosphere or near combustible materials. An NEVER operate the engine with heat shields or explosion or fi re could result causing severe guards removed.
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SAFETY INFORMATION FUEL SAFETY BATTERY SAFETY (ELECTRIC START ONLY) DANGER DANGER DO NOT add fuel to equipment if it is placed inside truck DO NOT drop the battery. There is a possibility that the bed with plastic liner. Possibility exists of explosion or battery will explode.
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SAFETY INFORMATION TRANSPORTING SAFETY CAUTION NEVER allow any person or animal to stand underneath the equipment while lifting. NOTICE Before lifting, make sure that the equipment parts (hook and vibration insulator) are not damaged and screws are not loose or missing. ...
NOISE AND VIBRATION EMISSIONS Table 3. Noise and Vibration Emissions Measured Sound Power Level in dB(A) Guaranteed Sound Power Level in dB(A) Guaranteed Sound Pressure Level at Operator Station in dB(A) Hand-Arm Vibration in m/s NOTES: Products are tested for sound pressure level in accordance with European Directives 2000/14/EC and 2005/88/EC, relating to Noise Emission in the Environment by equipment for use outdoors.
GENERAL INFORMATION DEFINITION OF PLATE COMPACTOR FREQUENCY/SPEED The Mikasa MVC82VH/VHW is a walk-behind, one-way The compactor's vibrating plate has a frequency range of plate compactor designed for the compaction of sand, 5600 vpm (vibrations per minute). The travel speed of the mixed soils and asphalt.
COMPONENTS WATER TANK (MVC82VHW ONLY) Figure 1. Plate Compactor Components 6. Belt Cover — Remove this cover to gain access to the Figure 1 shows the location of the basic controls and V-belts. NEVER run the compactor without the V-belt components of the MVC82VH/VHW Plate Compactor.
BASIC ENGINE TYPE 2 CYCLONE AIR CLEANER STANDARD AIR CLEANER TYPE 1 CYCLONE AIR CLEANER Figure 2. Engine Components 4. Recoil Starter (Pull Rope) – Manual-starting method. The engine (Figure 2) must be checked for proper Pull the starter grip until resistance is felt, then pull lubrication and filled with fuel prior to operation.
INSPECTION BEFORE STARTING WARNING 1. Read all safety instructions at the beginning of manual. Adding fuel to the tank should be accomplished only when the engine is 2. Clean the compactor, removing dirt and dust, stopped and has had an opportunity to particularly the engine cooling air inlet, carburetor and cool down.
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INSPECTION V-BELT CHECK V-BELT INSPECTION CAUTION Visually examine the V-belt (Figure 9) and determine if it is full of tiny cracks, frayed, has pieces of rubber missing, NEVER attempt to check the V-belt with the engine is peeling or otherwise damaged. running.
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INSPECTION 2. A loose V-belt will decrease the power transmission output causing reduced compaction and premature wear of the belt. 3. If the V-belt becomes worn or loose, replace it. VIBRATOR OIL CHECK 1. Place the plate compactor horizontally on a flat surface. Make sure the compactor is level when checking the oil in the vibrator assembly.
OPERATION INITIAL START-UP NOTICE 1. Place the fuel valve lever (Figure 12) in the ON position. The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine. The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.
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OPERATION 6. If the choke lever was moved to the CLOSED position, NOTICE slowly return the choke lever to the OPEN position. ALWAYS move the throttle lever quickly without 7. If the engine has not started, repeat steps 1 through 5. hesitation, because increasing the engine speed slowly causes the clutch to slip.
MAINTENANCE NOTICE NOTICE Inspection and other services should always be carried Fuel piping and connections should be replaced every out on hard and level ground with the engine shutdown. 2 years. NOTICE The inspection intervals listed in the maintenance tables are for operation under normal conditions.
MAINTENANCE TIGHTENING TORQUE MACHINE INSPECTION Reference Table 8 below (Tightening Torque ), for retight- Perform machine inspection as listed in Table 7. ening of nuts and bolts. Table 7. Machine Inspection Table 8. Tightening Torque (kg/cm) Diameter Interval Check Solution Material 6 mm 8 mm 10mm 12mm...
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MAINTENANCE STANDARD FILTER ELEMENT CYCLONE FILTER ELEMENT TYPE 1 DANGER NOTICE DO NOT use gasoline or low flash point Operating the engine with loose or damaged air cleaner solvents for cleaning the air cleaner. The components could allow unfiltered air into the engine possibility exists of fire or explosion which causing premature wear and failure.
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MAINTENANCE DUST POT CYCLONE FILTER ELEMENT TYPE 2 NOTICE The Honda GX160UT2SCM engines are equipped with a replaceable, high-density paper air cleaner element. See When reinstalling cyclone housing, be sure that the air (Figure 22) for air cleaner components. intake tab fits properly into the groove in the pre-cleaner cap.
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MAINTENANCE If the V-belt exhibits any of the above wear conditions SPARK PLUG replace the V-belt immediately. 1. Remove and clean the spark plug (Figure 16). OIL SOAKED GLAZED CORD FAILURE WORN BACK COVER Figure 24. Spark Plug Gap BROKEN 2.
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MAINTENANCE WARNING 4. Carefully remove carbon deposits from the spark arrester screen (Figure 27) with a wire brush. NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand (Figure 7) WIRE BRUSH gets caught between the V-belt and the clutch. Always use safety gloves.
TROUBLESHOOTING (ENGINE) Troubleshooting (Engine) Symptom Possible Problem Solution Spark plug bridging? Check gap, insulation or replace spark plug. Carbon deposit on spark plug? Clean or replace spark plug. Short circuit due to defi cient spark plug Check spark plug insulation, replace if worn. insulation? Improper spark plug gap? Set to proper gap.
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TROUBLESHOOTING (ENGINE) Troubleshooting (Engine) - continued Symptom Possible Problem Solution Air cleaner dirty? Clean or replace air cleaner. Improper level in carburetor? Check fl oat adjustment, rebuild carburetor. Weak in power, compression is proper and does not misfi re. Defective spark plug? Clean or replace spark plug.
TROUBLESHOOTING (COMPACTOR) Troubleshooting (Plate Compactor) Symptom Possible Problem Solution Engine speed too low? Set engine speed to correct RPM. Clutch slips? Check or replace clutch. V-belt slips? Adjust or replace V-belt. Drain excess oil and fi ll to proper Travel speed too low, and vibration is Excessive oil in vibrator? level.
EXPLANATION OF CODE IN REMARKS COLUMN QTY. Column The following section explains the different symbols and remarks used in the Parts section of this manual. Use the Numbers Used — Item quantity can be indicated by a help numbers found on the back page of the manual if there number, a blank entry, or A/R.
SUGGESTED SPARE PARTS MVC82VH/VHW PLATE COMPACTOR HONDA GX160U1SMX4 ENGINE 1 to 3 units 1 to 3 units Qty. Description Qty. Description 3 ...070100312 ....V-BELT 3....0650140480 ..SPARK PLUG 4....939010254 ....SHOCK ABSORBER 1....28462ZH8003 ..ROPE, RECOIL STARTER 3....17210ZE1517 ..ELEMENT, AIR CLEANER NOTICE 1....17620Z4H020 ..CAP, FUEL TANK 1....17672Z4H000 ..FUEL FILTER, FUEL TANK Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the...
NAMEPLATE AND DECALS ” • ˜ – — RPF-3310 NPA-759 š ™ › & œ CAUTIO N ! READ OWNER’S SERVICE MANUAL BEFORE OPERATING OR SERVICING THIS MACHINE. ALWAYS KEEP UNAUTHORIZED, INEXPERIENCED. UNTRAINED PEOPLE AWAY FROM THIS MACHINE. MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL W A R N I N G BEFORE THIS MACHINE IS STARTED.
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VIBRATOR ASSY. PART NO. PART NAME QTY. REMARKS 418117730 VIBRATING CASE 001221445 BOLT 14X45 030214350 WASHER, LOCK M14 031114260 WASHER, FLAT M14 418456950 CASE COVER/PULLEY 060403020 OIL SEAL 418456960 CASE COVER/SHUT OFF 418456970 PACKING 69-1 014208020 BOLT 8X20............8....REPLACES 001220820 69-2 030208200 WASHER, LOCK M8 418460130...
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WATER TANK ASSY. (MVC82VHW ONLY) NOTE: INCLUDED WITH WATER TANK ITEM 101. PAGE 42 —MVC82VH/VHW PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #3 (12/21/17)
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WATER TANK ASSY. (MVC82VHW ONLY) PART NO. PART NAME QTY. REMARKS 418118581 GUARD HOOK 012210025 BOLT 10X25............3....REPLACES 002211025 418117740 WATER TANK W/CAP (ORANGE) .....1....INCLUDES ITEMS W/# 102# 954300342 CAP, WATER TANK 103# 01241030 BOLT 10X30 104# 033910010 WASHER 10.5X21X2 105#...
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HONDA GX160 SERIES ENGINES — RECOIL STARTER ASSY. PAGE 56 —MVC82VH/VHW PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #3 (12/21/17)
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HONDA GX160 SERIES ENGINES — RECOIL STARTER ASSY. PART NO. PART NAME QTY. REMARKS 1♦◊ 28400ZH8023ZB STARTER ASSY., RECOIL ......1....INCLUDES ITEMS W/$ 1◗� 28400Z4M305ZD STARTER ASSY., RECOIL ......1....INCLUDES ITEMS W/# 1♣ 28400Z4M305ZD STARTER ASSY., RECOIL ......1....INCLUDES ITEMS W/% 28410ZH8003ZB CASE CP, STARTER (BLACK) 28410Z4M003ZD CASE CP, STARTER (BLACK) 28421ZH8801...
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HONDA GX160 SERIES ENGINES — FAN COVER ASSY. PAGE 58 —MVC82VH/VHW PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #3 (12/21/17)
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HONDA GX160 SERIES ENGINES — FAN COVER ASSY. PART NO. PART NAME QTY. REMARKS 1♦ 19610ZE1000ZC COVER, FAN (BLACK) 1◊ 19610ZE1010ZC COVER, FAN (BLACK) 1◗�♣ 19610Z4M000ZB COVER, FAN (BLACK) 4♦◊ 19611ZH8810 PLATE CP, SIDE (OIL ALERT) 4◗�♣ 19611Z4M810 PLATE CP, SIDE (OIL ALERT) 8♦◊...
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HONDA GX160 SERIES ENGINES — CARBURETOR ASSY. GASKET SET NOTICE Gasket set, item 1 included with items 4, 7, 8, 13, 23 and 30. PAGE 60 —MVC82VH/VHW PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #3 (12/21/17)
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HONDA GX160 SERIES ENGINES — CARBURETOR ASSY. PART NO. PART NAME QTY. REMARKS 1#$%❖ 16010ZE1812 GASKET SET 2#$% 16011ZE0005 FLOAT, VALVE SET 16013ZE0005 FLOAT SET 16013Z0SB01 FLOAT SET 16015ZE0831 CHAMBER SET, FLOAT ......1....INCLUDES ITEM W/❖, ▲ 16015Z4M911 CHAMBER SET, FLOAT ......1....INCLUDES ITEM W/❖, ▲ 16016ZH7W01 SCREW SET, PILOT 7#▲...
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HONDA GX160U1SM12/SMX4 ENGINES — AIR CLEANER ASSY. PAGE 62 —MVC82VH/VHW PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #3 (12/21/17)
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HONDA GX160U1SM12/SMX4 ENGINES — AIR CLEANER ASSY. PART NO. PART NAME QTY. REMARKS 16271ZE1000 GASKET, ELBOW 17210ZE1517 ELEMENT, AIR CLEANER ........1....INCLUDES ITEMS W/# 17218ZE1507 FILTER (OUTER) 17230ZE1820 COVER, AIR CLEANER 17232891000 GROMMET, AIR CLEANER 17235Z4M831 NOSE, SILENCER 17238ZE7010 COLLAR, AIR CLEANER 17239ZE1000 COLLAR (B), AIR CLEANER 17410ZE1020...
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HONDA GX160UT2QMXC/SMXC ENG. — AIR CLEANER ASSY. PAGE 64 —MVC82VH/VHW PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #3 (12/21/17)
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HONDA GX160UT2QMXC/SMXC ENG. — AIR CLEANER ASSY. PART NO. PART NAME QTY. REMARKS 16271ZE1000 PACKING, ELBOW 17210ZE1517 CLEANER ELEMENT ........1....INCLUDES ITEMS W/# 17218ZE1507 OUTER ELEMENT 17219733010 PACKING, CLEANER COVER 17230ZE1841 COVER, AIR CLEANER 17232891000 GROMMET, AIR CLEANER 17238ZE7010 COLLAR, AIR CLEANER 17239733000 COLLAR (B), AIR CLEANER 9◗...
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HONDA GX160UT2SCM ENG. — AIR CLEANER ASSY. (CYCLONE) PAGE 66 —MVC82VH/VHW PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #3 (12/21/17)
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HONDA GX160UT2SCM ENG. — AIR CLEANER ASSY. (CYCLONE) PART NO. PART NAME QTY. REMARKS 16271ZE1000 PACKING, ELBOW 17210Z0V781 ELEMENT, AIR CLEANER ........1....INCLUDES ITEMS W/# 17218Z0V780 FILTER, OUTER 17230Z0V78 COVER ASSY., AIR CLEANER 17232891000 GROMMET, AIR CLEANER 17233Z0V780 SEAL, AIR CLEANER COVER 17238ZE7010 COLLAR, AIR CLEANER 17239ZE3840...
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HONDA GX160 SERIES ENGINES — MUFFLER ASSY. PAGE 68 —MVC82VH/VHW PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #3 (12/21/17)
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HONDA GX160 SERIES ENGINES — FUEL TANK ASSY. PAGE 70 —MVC82VH/VHW PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #3 (12/21/17)
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HONDA GX160 SERIES ENGINES — FUEL TANK ASSY. PART NO. PART NAME QTY. REMARKS 16854ZH8000 RUBBER, SUPPORT 107MM 2♦◊ 16955ZE1000 JOINT, FUEL TANK 2◗�♣ 16955ZE1010 JOINT, FUEL TANK 5%♦ 17631Z0T812 GASKET, FUEL FILLER CAP 5#◊ 17631Z0T802 GASKET, FUEL FILLER CAP 5$◗�♣...
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HONDA GX160 SERIES ENGINES — FLYWHEEL ASSY. PAGE 72 —MVC82VH/VHW PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #3 (12/21/17)
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HONDA GX160 SERIES ENGINES — FLYWHEEL ASSY. PART NO. PART NAME QTY. REMARKS 13331357000 KEY, WOODRUFF 25X18 19511ZE1000 FAN, COOLING 4♦◊ 28451ZH8001 PULLEY, STARTER 4◗� 28451ZH8801 PULLEY, STARTER 4♣ 28451Z4M003 PULLEY, STARTER 5♦◊ 31100ZE1010 FLYWHEEL 5◗♣� 31110Z4M000 FLYWHEEL 9♦◊ 90201878003 NUT, SPECIAL 14MM 9◗♣�...
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HONDA GX160 SERIES ENGINES — IGNITION COIL ASSY. PAGE 74 —MVC82VH/VHW PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #3 (12/21/17)
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HONDA GX160 SERIES ENGINES — IGNITION COIL ASSY. PART NO. PART NAME QTY. REMARKS 1♦◊ 30500ZE1073 COIL ASSY., IGNITION ........1....REPLACES 30500ZE1063 1◗ 30500Z0T802 COIL ASSY., IGNITION 1♣� 30500Z0T003 COIL ASSY., IGNITION 2♦◊ 30700ZE1013 CAP ASSY. 2◗♣� 30700Z0T812 CAP ASSY. 9♦◊◗ 36101ZE1010 CORD, STOP SWITCH 370MM 9♣�...
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HONDA GX160 SERIES ENGINES — CONTROL ASSY. PAGE 76 —MVC82VH/VHW PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #3 (12/21/17)
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HONDA GX160 SERIES ENGINES — CONTROL ASSY. PART NO. PART NAME QTY. REMARKS 3♦◊ 16500ZH8U43 CONTROL ASSY......1....INCLUDES ITEMS W/# 3◗ 16500Z4M306 CONTROL ASSY......1....INCLUDES ITEMS W/$ 3� 16500Z4M407 CONTROL ASSY......1....INCLUDES ITEMS W/% 3♣ 16500Z0V780 CONTROL ASSY......1....INCLUDES ITEMS W/& 5♦◊...
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HONDA GX160 SERIES ENGINES — DECALS ASSY. PAGE 78 —MVC82VH/VHW PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #3 (12/21/17)
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HONDA GX160 SERIES ENGINES — DECALS ASSY. PART NO. PART NAME QTY. REMARKS 3♦ EMBLEM (GX160) 87521ZH8030 3◊ 87521ZH8040 EMBLEM (GX160) 3◗♣� 87521Z4M000 EMBLEM (GX160) 4♦◊ 87528ZH7000 MARK, CHOKE 4◗♣� 87528Z4M000 MARK, CHOKE 87532ZH7000 MARK, THROTTLE INDICATION 10◗ 87535ZE1841 MARK, AIR CLEANER 12♦...
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Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. Locations: Florida (West Palm Beach): 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Check out our website at www.discount-equipment.com Can’t find what you need? Click on this link: http://www.discount-equipment.com/category/5443-parts/ and fill out the request form.
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