Kelley aFX User Manual
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Kelley aFX User Manual

Dock leveler
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aFX
/aFX-S Dock Leveler
®
This User's Manual applies to
Afx Dock Levelers manufactured
beginning September 2012 with
the serial numbers 61056056
and higher.
User's Manual
Do not install, operate or service this product unless you
Installation, Operations,
have read and understand the Safety Practices, Warnings,
Installation and Operating Instructions contained in this
Maintenance and Parts
User's Manual. Failure to do so could result in death or
serious injury.
Part No. 6004751K

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Summary of Contents for Kelley aFX

  • Page 1 /aFX-S Dock Leveler ® This User’s Manual applies to aFX dock levelers manufactured beginning September 2012 with the serial numbers 61056056 and higher. User’s Manual Do not install, operate or service this product unless you Installation, Operations, have read and understand the Safety Practices, Warnings,...
  • Page 2 120V Line GRN Motor 1 Phase 50/60 Hz Neutral 1 Phase 120V Pit Wall 50/60 Hz Receptacle NEMA 5-15R (By Others) August 2012 6004751K — aFX and aFX-S Dock Leveler — Safe Frame ® ® ©2012 4Front Engineered Solutions, Inc.
  • Page 3 DO NOT WORK UNDER THE DOCK LEVELER RAMP OR LIP UNLESS THE MAINTENANCE STRUT AND LIP LOCK ARE PINNED IN PLACE. 6004751K — aFX and aFX-S Dock Leveler — Safe Frame August 2012 ® ®...
  • Page 4 See Fig. 33 August 2012 6004751K — aFX and aFX-S Dock Leveler — Safe Frame ® ® ©2012 4Front Engineered Solutions, Inc.
  • Page 5 2.3 Press the front of the bag down and hook the rear axle into the hooks on the back of the ramp. 6004751K — aFX and aFX-S Dock Leveler — Safe Frame August 2012 ®...
  • Page 6 Motor voltage too low. d) Verify motor voltage is between 110-129 volts AC while motor is running at full load. August 2012 6004751K — aFX and aFX-S Dock Leveler — Safe Frame ® ® ©2012 4Front Engineered Solutions, Inc.
  • Page 7 Hole 3 7'-18" Hole 1 Hole 1 Hole 1 7'-18" Hole 2 7'-20" Hole 1 Hole 1 Hole 1 7'-20" Hole 1 6004751K — aFX and aFX-S Dock Leveler — Safe Frame August 2012 ® ® ©2012 4Front Engineered Solutions, Inc.
  • Page 8 Check to see that the lip extends aligned. far enough to allow the links and connecting rod to align and then reach an “over center” position. August 2012 6004751K — aFX and aFX-S Dock Leveler — Safe Frame ® ® ©2012 4Front Engineered Solutions, Inc.
  • Page 9 Lip length way alter the product from its normal working condition 16", 18", Or 20" at the time of purchase from Kelley could result in ® product malfunction, breakdown, premature wear, death or serious injury.
  • Page 10 LiST – aFX DocK LeVeLer Ramp, Lip, Toe Guards and Lip Lock Assemblies Fig. 40 Note: Rivets (Item 40) Attach Bag Shield (Item 39) To Brackets Welded On Bottom Of Ramp. August 2012 6004751K — aFX and aFX-S Dock Leveler — Safe Frame ®...
  • Page 11 LiST – aFX-S DocK LeVeLer Ramp, Lip, Toe Guards and Lip Lock Assemblies Fig. 41 Note: Rivets (Item 41) Attach Bag Shield (Item 40) to Brackets Welded on Bottom of Ramp. 6004751K — aFX and aFX-S Dock Leveler — Safe...
  • Page 12 TOE GUARD, MIDDLE SLIDING 6' LG. DOCK LEVELER 155-554 155-554 8' LG. DOCK LEVELER 155-555 155-555 10' LG. DOCK LEVELER 155-557 155-557 August 2012 6004751K — aFX and aFX-S Dock Leveler — Safe Frame ® ® ©2012 4Front Engineered Solutions, Inc.
  • Page 13 6012661 6012661 BELOW DOCK CONTROL ChAIN ASSEMBLY — 8' 6003453 6003453 BELOW DOCK CONTROL ChAIN ASSEMBLY — 10' 6003452 6003452 6003452 6004751K — aFX and aFX-S Dock Leveler — Safe Frame August 2012 ® ® ©2012 4Front Engineered Solutions, Inc.
  • Page 14 AIR BAG LIFTING KIT ANGLE 6008139 FLAT WAShER 234091 UPSET ThREAD NUT 000-030 TRUSS hD MACh SCR 3/8-16 X 1" 000357 August 2012 6004751K — aFX and aFX-S Dock Leveler — Safe Frame ® ® ©2012 4Front Engineered Solutions, Inc.
  • Page 15 6002915 DANGER LABEL - ENTERING PIT 921-070 921-070 SERIAL TAG 6009761 6009761 Note: Items 5 - 8 included in item 2. 6004751K — aFX and aFX-S Dock Leveler — Safe Frame August 2012 ® ® ©2012 4Front Engineered Solutions, Inc.
  • Page 16 Optional Subframe Riser Kit and Cap Plug Fig. 44 iTeM parT DeScripTion aFX-S RISER KIT (FIELD INSTALLED) 6004652 6004652 REAR ANGLE CAP PLUG 6004487 6004487 August 2012 6004751K — aFX and aFX-S Dock Leveler — Safe Frame ® ® ©2012 4Front Engineered Solutions, Inc.
  • Page 17 LINK, Lh 712-002 712-002 BOLT, SOC. hD. ShLD. 712-061 712-061 NUT, hEX 3/8-16 000-030 000-030 KLIPRING 5/8" 049-060 049-060 ROLLER 700-045 700-045 6004751K — aFX and aFX-S Dock Leveler — Safe Frame August 2012 ® ® ©2012 4Front Engineered Solutions, Inc.
  • Page 18 131-485 131-485 SCREW, BUTTON FLG. hD 1/4-20 X 3/4" 131-483 131-483 NIPPLE 155-578 155-578 PATCh KIT, BAG (NOT ShOWN) 184-379 184-379 August 2012 6004751K — aFX and aFX-S Dock Leveler — Safe Frame ® ® ©2012 4Front Engineered Solutions, Inc.
  • Page 19 LiST, continued Air Bag/Pan Assembly 8' Lg DocK LeVeLerS – 30K, 35K, 40K, and 45K capaciTy (aFX MoDeL only) 8' Lg DocK LeVeLerS – 40K, and 45K capaciTy (aFX-S MoDeL only) iTeM parT DeScripTion aFX-S BAG/PAN/FAN ASSEMBLY (INCLUDES ITEMS 1-20)
  • Page 20 CONTROL STATION (OPTIONAL DUAL CONTACT)* 909-052 *For use with interlock applications on STAR 4 and AUTO CHOCK vehicle restraints. ® ® August 2012 6004751K — aFX and aFX-S Dock Leveler — Safe Frame ® ® ©2012 4Front Engineered Solutions, Inc.
  • Page 21 328907 W/seal 800 W brush 328908 W/seal 600 W brush cut 328910 Corner bulb seal 6009507 Transition angle seal (optional) 6008247 6004751K — aFX and aFX-S Dock Leveler — Safe Frame August 2012 ® ® ©2012 4Front Engineered Solutions, Inc.

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