L3 Aviation Products FA2100 CVR Installation/Operation Instruction Manual

L3 Aviation Products FA2100 CVR Installation/Operation Instruction Manual

Cockpit voice recorder
Table of Contents

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RECORDER PART NUMBERS:
CONTROL UNIT MODEL NUMBERS: S151
MICROPHONE PREAMPLIFIER
MODULE MODEL NUMBERS:
REMOTE MICROPHONE
MODEL NUMBERS:
FAA TSO–C123a/EUROCAE ED–56A/ARINC 757
Rev. 07
January 01/03
Aviation Recorders
P .O. Box 3041
Sarasota, Florida 34230
CAGE Code 06141
INSTALLATION & OPERATION
INSTRUCTION MANUAL
MODEL FA2100 CVR
COCKPIT VOICE RECORDER
1/2-ATR SHORT CASE
(SUPERSEDES FAR 08337220)
Manufactured in Accordance with
2100–1010–00
2100–1020–00
2100–1020–02
2100–1020–90
2100–1020–91
2100–1020–93
S161
S152
S162
S251
S261
A151B
A152B
S150
S160
A150
S055
S056
A55B
P/N: 165E1846–00

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  • Page 1 Aviation Recorders P .O. Box 3041 Sarasota, Florida 34230 CAGE Code 06141 INSTALLATION & OPERATION INSTRUCTION MANUAL MODEL FA2100 CVR COCKPIT VOICE RECORDER 1/2-ATR SHORT CASE (SUPERSEDES FAR 08337220) RECORDER PART NUMBERS: 2100–1010–00 2100–1020–00 2100–1020–02 2100–1020–90 2100–1020–91 2100–1020–93 CONTROL UNIT MODEL NUMBERS: S151...
  • Page 2 Model FA2100 CVR Installation & Operation Instruction Manual Part Number 165E1846–00 Rev. 07 Jan. 01/03 This manual contains date sensitive information necessary to install recorders in aircraft. Contact L-3 Communications, Aviation Recorders, to verify this date sensitive information prior to using this manual to develop other documentation.
  • Page 3 Model FA2100 CVR Installation & Operation Instruction Manual THE CONTENTS OF THE EQUIPMENT CAN BE DAMAGED BY STATIC ELECTRICITY.PROPER HANDLING IS REQUIRED. GENERAL This product and related documentation must be reviewed for familiarization with safety markings and instructions before operation.
  • Page 4 Installation & Operation Model FA2100 CVR Instruction Manual THIS PAGE IS INTENTIONALLY LEFT BLANK 165E1846–00 Rev. 07 Jan. 01/03 Page iv...
  • Page 5 Model FA2100 CVR Installation & Operation Instruction Manual RECORD OF CHANGES ISSUE REVISION DATE OF CHANGE COMMENTS Initial — Mar. 15/99 Initial issue of Installation & Operation Instruction Manual. Supersedes FAR 08337220 Rev. Prelimi- nary & FAR 08337220 Rev. Preliminary 01.
  • Page 6 Installation & Operation Model FA2100 CVR Instruction Manual THIS PAGE IS INTENTIONALLY LEFT BLANK 165E1846–00 Rev. 07 Jan. 01/03 Page vi...
  • Page 7: Table Of Contents

    Model FA2100CVR Installation & Operation Instruction Manual TABLE OF CONTENTS Section Page INTRODUCTION ..........Purpose of Manual .
  • Page 8 Installation & Operation Model FA2100 CVR Instruction Manual TABLE OF CONTENTS (Cont’d) Section Page OPERATIONAL TESTS .........
  • Page 9 ............Outline and Dimensions FA2100 CVR Cockpit Voice Recorder, PN 2100–1010–( ) &...
  • Page 10 ..........Model FA2100 CVR Recording Specifications .
  • Page 11: Introduction

    2100–1020–91 2100–1020–02 2100–1020–93 In this manual, these recorders are referred to as FA2100 CVR, or CVR’s. Refer to FA2100 GACVR Installation Manual (p/n: 165E1848–00) for the installation of the FA2100 General Aviation Cockpit Voice Recorders. This manual contains date sensitive information necessary to install these CVRs in the aircraft, to operate them, and to verify that the installed units are operating properly.
  • Page 12: System Description

    FA2100 CVR. This connector provides the interface from the recorder to GSE for checkout of the recorder, or to transfer data to a readout device. The FA2100 CVR is connected to aircraft wiring via a 57-pin, DPXB-style connector.
  • Page 13: Model Fa2100 Cvr Cockpit Voice Recorder

    Figure 1. Model FA2100 CVR Cockpit Voice Recorder Refer to Figure 2 for this discussion. The FA2100 CVR is a Line Replaceable Unit (LRU) that simultaneously records four separate channels of cockpit audio, converts the audio to a digital format, and stores the data in a solid state memory.
  • Page 14: Functional System Block Diagram Model Fa2100 Cvr Cockpit Voice Recorder

    CHASSIS ACQUISITION GROUND GSE OUTPUT PROCESSOR GROUND STATION TEST EQUIPMENT CSMU Crash Survival Memory Unit) ASSEMBLY (CRASH PROTECTED SOLID STATE MEMORY) Figure 2. Functional System Block Diagram Model FA2100 CVR Cockpit Voice Recorder 165E1846–00 Rev. 07 Page 4 Jan. 01/03...
  • Page 15: 1.4.2 Control Units And External Preamplifier

    (PWA) for interfacing the cockpit area microphone with the FA2100 CVR, and provide a means for activating the test function via a green push button and an indicator. Bulk Erasure of the FA2100 CVR storage media is also accomplished by pressing the Control Unit’s red Bulk ERASE push button. All Control Units contain a headset jack for verifying system operation.
  • Page 16: 1.4.3 Remote Microphone Module

    1.4.4 CVR Mounting Racks CVR Mount, Part Number 178E0919–00 CVR mount with no vibration isolators used to install the FA2100 CVR in the aircraft. Refer to Figure 4 for outline and dimensions. Vibration Mount, Part Number 9300–343 CVR mount equipped with four vibration isolators.
  • Page 17: Abbreviations And Acronyms

    Contact Aviation Recorders Product Support for Full Sway Envelope and Outline and Dimension Drawings. Connector for CVR Mount Connector attaches to mount, and mates with the connector on the FA2100 CVR’s rear panel. Aircraft wiring is soldered or crimped to the connector pins. Solder – Part Number 9300–435 Crimp –...
  • Page 18: Physical Characteristics

    Installation & Operation Model FA2100 CVR Instruction Manual Physical Characteristics The Model FA2100 CVRs fit within the envelope of an ARINC 404A 1/2-ATR short case. (Refer to for Figure 3 outline and dimension illustration.) Following are the physical characteristics of the Model...
  • Page 19 Model FA2100 CVR Installation & Operation Instruction Manual Audio Quality: Meets ED–56A Chapter 3 specifications. Signal-to-noise plus distortion ratio (SINAD) of the signal when repro- duced > 24 dB (6 % distortion) for the most recent 30 minutes of recording, > 20 dB (10 % distortion) otherwise...
  • Page 20: Outline And Dimensions Fa2100 Cvr Cockpit Voice Recorder Pn 2100–1010–( ) & Pn 2100–1020–( )

    REAR PANEL CONTAINS HOLES TO MATE WITH GUIDE PINS IN ARINC 404 MOUNTING TRAYS. 2100-1020-00 G Figure 3. (Sheet 1 of 2) Outline and Dimensions FA2100 CVR Cockpit Voice Recorder, PN 2100–1010–( ) & PN 2100–1020–( ) 165E1846–00 Rev. 07 Page 10 Jan.
  • Page 21 EQUIPMENT CONNECTOR 063-98-01962 (AMP 748481-6) 4.12 ± 4.98 View 2100-1010-00 H 2100-1020-00 G Figure 3. (Sheet 2 of 2) Outline & Dimensions FA2100 CVR Cockpit Voice Recorder, PN 2100–1010–( ) & PN 2100–1020–( ) Rev. 07 165E1846–00 Jan. 01/03 Page 11...
  • Page 22: Outline And Dimensions, Cvr Mount, Part Number 178E0919–00

    Installation & Operation Model FA2100 CVR Instruction Manual NAMEPLATE INFO: NAME: MOUNT, HARD, CVR PN: 178–E0919–00 REV [X] SN: XXXXX 5.60 $ .50 DATE: MM/YY 3.50 (CG) 5.38 MAX 4.12 OUTSIDE 5.02 $ .02 INSIDE 4X 0.182 $ .010 2.38 9.06...
  • Page 23: Environmental Characteristics

    INSTALLATION PROCEDURES AND LIMITATIONS Installation Precautions Approval of the Model FA2100 CVR installation is not authorized by this Installation and Operating Instruction Manual. Acceptance of the installation and use of the FA2100 CVR and its associated components must be sought from the cognizant Federal Aviation Administration (FAA) office or other certifying authority.
  • Page 24: Installation Acceptance By Field Approval Method

    Bulk ERASE feature is installed, at least one interlock is required to prevent accidental erasure of the FA2100 CVR. If the BULK ERASE feature is not desired, pin 55 (ERASE A) of the FA2100 CVR must be grounded to pin 17. Pin 57 remains open.
  • Page 25: Power Requirements

    The FA2100 CVR operates with input voltages of either 115 Vac at 400 Hz, or 28 Vdc. The FA2100 CVRs draw a maximum of 12 watts ac or 10.5 watts dc. The electrical connector is a 57-pin DPXB connector that is compatible with ARINC 757 (Part Number is 063E1072–00, Cannon Part Number...
  • Page 26: Microphone Installation Criteria

    10 minutes after crash impact.” The Installer must demonstrate this function. Since the FA2100 CVR System can be powered by either 115 Vac at 400 Hz, or 28 Vdc, the following methods are acceptable to ensure automatic cessation of recording: 165E1846–00...
  • Page 27: Post-Installation Checkout

    For installations containing a Model A151B or Model A152B Control Unit, the meter needle rises and comes to rest in the ‘GO’ (green) section of the meter scale when the FA2100 CVR has passed the test. (The meter stays in the ‘GO’ section of the meter scale as long as the TEST button is pressed.)
  • Page 28: Operational Tests

    ‘GO-NO-GO’ indicating device. The meter needle rises to and remains within, the ‘GO’ (green) section of the meter scale when the FA2100 CVR has passed the testing. (The meter needle stays in the ‘GO’ section of the meter scale as long as the TEST button is pressed.) 165E1846–00...
  • Page 29: On-Aircraft Setup For Checking Out Fa2100 Cvrs Using A Portable Interface

    Model FA2100 CVR Installation & Operation Instruction Manual PORTABLE INTERFACE (PI) 17TES0043 FA2100CVR PI AUX READOUT CABLE 1, 2 17TES0052 ROTOR PI AUDIO READOUT CABLE 1, 3 17TES0051 CH 1 COMB TO RECORDER GSE CONNECTOR DATA FROM RECORDER NOTES: 1. Male phono (RCA) plugs for connection to standard cassette, reel-to-reel tape, or digital audio tape recorder to produce high fidelity copy of FA2100CVR’s recorded data for later playback.
  • Page 30: Complete Audio System Check

    ED–56A, and is a security feature to protect the privacy rights of pilots and other crew members. The FA2100 CVR must be removed from the aircraft, connected to an AC or DC source as appropriate, and connected to a Portable Interface (PI), Part Number 17TES0043, to play back previously recorded data.
  • Page 31: Operating Instructions

    A test program not exceeding 30- or 120-minutes of recording time, depending on recorder version, should be planned prior to the test flight. The FA2100 CVR circuit breaker may be pulled and reset as required to preserve the test recording on longer flights.
  • Page 32 Instruction Manual 2. Taxi, Takeoff, and Climb a. Close FA2100 CVR circuit breaker. Before releasing the brake, apply takeoff engine power and actuate the stick shaker with the test switch. The Test Director shall identify the event. b. Record normal crew conversations during takeoff. When airborne, identify Bulk Erase Test.
  • Page 33: Maintenance And Calibration

    Underwater Locator Device (see paragraph 9.2). Underwater Locator Device The Model FA2100 CVR is equipped with an Underwater Locator Device (ULD) that is approved to FAA TSO–C121. The ULD is mounted horizontally on the front of the CSMU for easy removal and for easy viewing of the battery expiration date.
  • Page 34 Installation & Operation Model FA2100 CVR Instruction Manual THIS PAGE IS INTENTIONALLY LEFT BLANK 165E1846–00 Rev. 07 Page 24 Jan. 01/03...
  • Page 35: Outline & Dimensions Microphones, Control Units, & External Preamplifiers

    Model FA2100 CVR Installation & Operation Instruction Manual APPENDIX A OUTLINE & DIMENSIONS MICROPHONES, CONTROL UNITS, & EXTERNAL PREAMPLIFIERS Rev. 07 165E1846–00 Jan. 01/03 Page A–1...
  • Page 36 Installation & Operation Model FA2100 CVR Instruction Manual THIS PAGE IS INTENTIONALLY LEFT BLANK 165E1846–00 Rev. 07 Page A–2 Jan. 01/03...
  • Page 37 Model FA2100 CVR Installation & Operation Instruction Manual COLOR S151–0020–00 S151–0030–00 S151–0040–00 S151–0050–00 S151–0060–00 S152–0020–00 S152–0030–00 S152–0030–01 * S152–0040–00 S161–0020–00 S161–0020–10 S161–0030–00 S161–0040–00 S161–0050–00 S161–0060–00 S162–0020–00 S162–0030–00 S162–0040–00 S251–1120–00 S251–1130–00 S251–1170–00 S261–1120–00 S261–1130–00 Note: -01 version is used with 8 Ohm, 0.21 inch Headphone Jack (J2) Figure A–1.
  • Page 38 Installation & Operation Model FA2100 CVR Instruction Manual 5.00 MAX 2.87 NAME PLATE MODIFICATIONS CONTROL UNIT MODIFICATIONS MODEL S151 PNR: S151–XXXX–XX SER: XXXXXXXXX MFR: 06141 CODE DATE: MMYYYY communications TSO–C123a ED–56A Sarasota, Florida SWITCH GREEN LAMP SWITCH COCKPIT VOICE RECORDER HOLD 2.250...
  • Page 39 Model FA2100 CVR Installation & Operation Instruction Manual STANDARD INTERWIRING PER ARINC SPEC 757 VOICE RECORDER UNIT 115 VAC POWER IN HOT TO 115 VAC, 400 HZ 115 VAC POWER IN COLD TO AC COLD 2, 8 AUDIO OUT LO...
  • Page 40 Installation & Operation Model FA2100 CVR Instruction Manual Notes for Figure A–3: Recommended minimum wire size is #22; however, wire size #24 is electrically permissible except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17)
  • Page 41 Model FA2100 CVR Installation & Operation Instruction Manual 4.88 MAX 2.88 NAME PLATE MODIFICATIONS CONTROL UNIT MODIFICATIONS MODEL S161 PNR: S161–XXXX–XX SER: XXXXXXXXX MFR: 06141 CODE DATE: MMYYYY communications TSO–C123a ED–56A Sarasota, Florida STATIC ALERT LABEL FARSIDE SWITCH SWITCH GREEN LAMP COCKPIT VOICE RECORDER 2.250...
  • Page 42 Installation & Operation Model FA2100 CVR Instruction Manual STANDARD INTERWIRING PER ARINC SPEC 757 VOICE RECORDER UNIT 115 VAC POWER IN HOT TO 115 VAC, 400 HZ 115 VAC POWER IN COLD TO AC COLD 2, 8 AUDIO OUT LO...
  • Page 43 Model FA2100 CVR Installation & Operation Instruction Manual Notes for Figure A–5: Recommended minimum wire size is #22; however, wire size #24 is electrically permissible except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17)
  • Page 44 Installation & Operation Model FA2100 CVR Instruction Manual 5.00 MAX 2.88 NAME PLATE MODIFICATIONS CONTROL UNIT MODIFICATIONS MODEL S251 PNR: S251–XXXX–XX SER: XXXXXXXXX MFR: 06141 CODE DATE: MMYYYY communications TSO–C123a ED–56A Sarasota, Florida STATIC ALERT LABEL FARSIDE GREEN LAMP SWITCH...
  • Page 45 Model FA2100 CVR Installation & Operation Instruction Manual STANDARD INTERWIRING PER ARINC SPEC 757 VOICE RECORDER UNIT 115 VAC POWER IN HOT TO 115 VAC, 400 HZ TO AC COLD 115 VAC POWER IN COLD 2, 7 AUDIO OUT LO...
  • Page 46 Installation & Operation Model FA2100 CVR Instruction Manual Notes for Figure A–7: Recommended minimum wire size is #22; however, wire size #24 is electrically permissible except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17)
  • Page 47 Model FA2100 CVR Installation & Operation Instruction Manual NAME PLATE MODIFICATIONS CONTROL UNIT 3.75 MODIFICATIONS MODEL S261 PNR: S261–1120–00 SER: XXXXXXXXX MFR: 06141 CODE DATE: MMYYYY communications TSO–C123a ED–56A Sarasota, Florida CONTROL UNIT MODIFICATIONS MODEL S261 PNR: S261–1130–00 SER: XXXXXXXXX...
  • Page 48 Installation & Operation Model FA2100 CVR Instruction Manual STANDARD INTERWIRING PER ARINC SPEC 757 VOICE RECORDER UNIT 115 VAC POWER IN HOT TO 115 VAC, 400 HZ TO AC COLD 115 VAC POWER IN COLD 2, 7 AUDIO OUT LO...
  • Page 49 Model FA2100 CVR Installation & Operation Instruction Manual Notes for Figure A–9: Recommended minimum wire size is #22; however, wire size #24 is electrically permissible except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17)
  • Page 50 Installation & Operation Model FA2100 CVR Instruction Manual 4.88 MAX 2.88 NAME PLATE MODIFICATIONS CONTROL UNIT MODIFICATIONS MODEL S152 PNR: S152–00X0–X0 SER: XXXXXXXXX MFR: 06141 CODE DATE: MMYYYY communications TSO–C123a ED–56A Sarasota, Florida STATIC ALERT LABEL FARSIDE SWITCH SWITCH GREEN LAMP COCKPIT VOICE RECORDER Í...
  • Page 51 Model FA2100 CVR Installation & Operation Instruction Manual 4.88 MAX 2.88 NAME PLATE MODIFICATIONS CONTROL UNIT MODIFICATIONS MODEL S162 PNR: S162–00XX–00 SER: XXXXXXXXX MFR: 06141 CODE DATE: MMYYYY communications TSO–C123a ED–56A Sarasota, Florida STATIC ALERT LABEL FARSIDE SWITCH SWITCH GREEN LAMP COCKPIT VOICE RECORDER Í...
  • Page 52 Installation & Operation Model FA2100 CVR Instruction Manual STANDARD INTERWIRING PER ARINC SPEC 757 VOICE RECORDER UNIT 115 VAC POWER IN HOT TO 115 VAC, 400 HZ 115 VAC POWER IN COLD TO AC COLD 2, 8 AUDIO OUT LO...
  • Page 53 Model FA2100 CVR Installation & Operation Instruction Manual Notes for Figure A–12: Recommended minimum wire size is #22; however, wire size #24 is electrically permissible except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17)
  • Page 54 Installation & Operation Model FA2100 CVR Instruction Manual 5.000  .030 4.528  .020 .236  .020 .236  .020 .195 DIA. .201 4 HOLES 2.746  .030 C.G. 1.968  .020 1.20  .06 NAMEPLATE .374  .030 MODIFICATIONS .389  .020...
  • Page 55 Model FA2100 CVR Installation & Operation Instruction Manual STANDARD INTERWIRING (No Control Unit) VOICE RECORDER UNIT TO 115 VAC 400HZ 115 VAC POWER IN HOT TO AC COLD 115 VAC POWER IN COLD 2. 7 AUDIO OUT LO TO DC POWER IN...
  • Page 56 Installation & Operation Model FA2100 CVR Instruction Manual Notes for Figure A–14: Recommended minimum wire size is #22; however, wire size #24 is electrically permissible except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17)
  • Page 57 Model FA2100 CVR Installation & Operation Instruction Manual 4.99 4.53 0.196 DIA. 4 HOLES 2.74 1.97 NAMEPLATE MODIFICATIONS PREAMPLIFIER MODIFICATIONS SOURIAU 8525-10R-8B-3ASN009 MODEL S160 PNR: S160–0020–00 SER: XXXXXXXXX SOURIAU 825-10R-14B-19SN009 MFR: 06141 CODE DATE: MMYYYY communications TSO–C123a ED–56A Sarasota, Florida .54  .020...
  • Page 58 Installation & Operation Model FA2100 CVR Instruction Manual STANDARD INTERWIRING (No Control Unit) VOICE RECORDER UNIT TO 115 VAC 400HZ 115 VAC POWER IN HOT TO AC COLD 115 VAC POWER IN COLD 2. 7 AUDIO OUT LO TO DC POWER IN...
  • Page 59 Model FA2100 CVR Installation & Operation Instruction Manual Notes for Figure A–16: Recommended minimum wire size is #22; however, wire size #24 is electrically permissible except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17)
  • Page 60 Installation & Operation Model FA2100 CVR Instruction Manual 1.09 1.12 É É É É É É É É É É É É É É É É É É É É É É É É É É É Å Å Å Å...
  • Page 61: Outline And Dimensions, Model S055 Panel-Mount Microphone Module

    Model FA2100 CVR Installation & Operation Instruction Manual MICROPHONE MODEL S055 PNR S055–0030–00 SER XXXXXXXXXX NAMEPLATE COMPANY LOGO MFR 06141 CODE DMF MMYYYY TSO–C123a communications ED–56A Sarasota, Florida, USA NAMPLATE INFORMATION CANNON TM–RB1–M–0 TWINAX RECEPTACLE 1.625 É É É É...
  • Page 62: Outline And Dimensions, Model S056 Surface-Mount Microphone Module

    Installation & Operation Model FA2100 CVR Instruction Manual 0.50 1.09 0.42 DIA É É É É É É É É É É É É É É É É É É É Å Å Å Å 1.46 MAX É É É É...
  • Page 63: Outline And Dimensions, Model S056 Panel-Mount Microphone Module

    Model FA2100 CVR Installation & Operation Instruction Manual MICROPHONE MODEL S056 Indicated portion of microphone must be unobstructed for proper operation. PNR S056–1048–00 2. Dimensions are in inches. SER XXXXXXXXXX MFR 06141 CODE DMF MMYYYY TSO–C123a communications ED–56A Sarasota, Florida, USA NAMPLATE INFORMATION 905–E1838–18D...
  • Page 64: Model S055 Microphone Element Specifications And Response Diagram

    Installation & Operation Model FA2100 CVR Instruction Manual SIGNAL OUTPUT +6 VDC INPUT (BLACK) MIC BIAS (WHITE) .423 $ .005 .882 $ .020 +6 VDC INPUT SIGNAL GROUND SIGNAL OUTPUT (GREEN) 330 d 16.9 K 30 d SIGNAL GROUND 300 d...
  • Page 65: Model S056 Microphone Element Specifications And Response Diagram

    Model FA2100 CVR Installation & Operation Instruction Manual SIGNAL OUTPUT DC SUPPLY 18V (BLACK) (WHITE) .423 $.005 1.84 +18 VDC INPUT SIGNAL GROUND (SHIELD) SIGNAL OUTPUT 330 d 30 d .01uF SIGNAL GROUND 300 d 60 d TEST CIRCUIT SPECIFICATIONS:...
  • Page 66: Outline And Dimensions, Model A151B Control Unit

    Installation & Operation Model FA2100 CVR Instruction Manual 5.00 MAX 2.87 NAMEPLATE MODIFICATIONS (WITH CONFIG. AS REQ'D) PLUG BUTTON SWITCHES METER TEST ERASE +.000 1.125  .002 2.250 .030 HEADSET 600 OHMS COCKPIT VOICE RECORDER 5.37 5.750 + .000 .020...
  • Page 67 Model FA2100 CVR Installation & Operation Instruction Manual STANDARD INTERWIRING PER ARINC SPEC 557 VOICE RECORDER UNIT 115 VAC HOT OUT TO 115 VAC HOT (400HZ) 115 VAC HOT IN TO AC COLD AC COMMON COLD 2, 8 AUDIO OUT LO TO 27.5VDC...
  • Page 68 Installation & Operation Model FA2100 CVR Instruction Manual Notes for Figure A–24: Recommended minimum wire size is #22; however, wire size #24 is electrically permissible except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17)
  • Page 69: Outline And Dimensions, Model A152B Control Unit

    Model FA2100 CVR Installation & Operation Instruction Manual 5.00 2.87 NAMEPLATE MODIFICATIONS (WITH CONFIG. AS REQ'D) 1.20 MAX. METER SWITCHES MICROPHONE Î Î Î Î TEST ERASE +.000 1.125  .002 2.250 .030 HEADSET 600 OHMS COCKPIT VOICE RECORDER 5.37 5.750 + .000...
  • Page 70 Installation & Operation Model FA2100 CVR Instruction Manual STANDARD INTERWIRING PER ARINC SPEC 557 VOICE RECORDER UNIT 115 VAC HOT OUT TO 115 VAC HOT (400HZ) 115 VAC HOT IN AC COMMON COLD TO AC COLD 2, 8 AUDIO OUT LO TO 27.5VDC...
  • Page 71 Model FA2100 CVR Installation & Operation Instruction Manual Notes for Figure A–26: Recommended minimum wire size is #22; however, wire size #24 is electrically permissible except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17)
  • Page 72: Outline And Dimensions, Model A150 External Preamplifier Module

    Installation & Operation Model FA2100 CVR Instruction Manual 5.00 0.24 4.53 0.24 NAMEPLATE MODIFICATIONS 2.75 1.97 SOURIAU 8525-10R-8B-3ASN SOURIAU 8525-10R-14B-19SN 3.947 MAX. 0.54$.04 1.75 1.05 1.78 2X 0.12 $.05 3.38$.05 Part Number Housing Color Weight (+ 0.1 lbs.) 93A150–20 Black 0.65 lbs.
  • Page 73: A55B Remote Microphone Such Installations Do Not Comply With Ed-56A

    Model FA2100 CVR Installation & Operation Instruction Manual STANDARD INTERWIRING PER ARINC SPEC 557 VOICE RECORDER UNIT 115 VAC HOT OUT TO 115 VAC HOT (400HZ) 115 VAC HOT IN AC COMMON COLD TO AC COLD 2, 8 AUDIO OUT LO TO 27.5VDC...
  • Page 74 Installation & Operation Model FA2100 CVR Instruction Manual Notes for Figure A–28: Recommended minimum wire size is #22; however, wire size #24 is electrically permissible except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17)
  • Page 75: Outline And Dimensions, Model A55B Surface-Mount

    Model FA2100 CVR Installation & Operation Instruction Manual 1.09 1.12 É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É...
  • Page 76: Outline And Dimensions, Model A55B Surface-Mount

    Installation & Operation Model FA2100 CVR Instruction Manual 1.09 1.12 É É É É É É É É É É É É É É É É É É É É É É É É Å Å Å É É É É É É...
  • Page 77: Outline And Dimensions, Model A55B Panel-Mount Microphone

    Model FA2100 CVR Installation & Operation Instruction Manual CONFIGURATION/ NAMEPLATE COMPANY LOGO CANNON TM–RB1–M–0 TWINAX RECEPTACLE 1.625 É É É É É É É É É É 2.00 É É É É É É É É É É É É É...
  • Page 78: Outline And Dimensions, Model A55B Panel-Mount Microphone Module, Top Connector Does Not Comply With Ed-56A

    Installation & Operation Model FA2100 CVR Instruction Manual CONFIGURATION/ COMPANY LOGO NAMEPLATE CANNON TM–RB1–M–0 TWINAX RECEPTACLE 0.25 0.47 1.625 É É É É É É É É É É 2.00 É É É É É É É É É É...
  • Page 79: Environmental Qualification Forms (Eqfs) Ed-56A And Rtca/Do-160C

    Model FA2100 CVR Installation & Operation Instruction Manual APPENDIX B ENVIRONMENTAL QUALIFICATION FORMS (EQFs) ED–56A AND RTCA/DO–160C Rev. 07 165E1846–00 Jan. 01/03 Page B–1...
  • Page 80 Installation & Operation Model FA2100 CVR Instruction Manual THIS PAGE IS INTENTIONALLY LEFT BLANK 165E1846–00 Rev. 07 Page B–2 Jan. 01/03...
  • Page 81 Model FA2100 CVR Installation & Operation Instruction Manual Environmental Qualification Form (EQF) for the Model FA2100 CVR Part Number 2100–1010–00 (Ref. Document No. 905–E1750–63 Rev. B) Model: FA2100 CVR Product: Solid State Cockpit Voice Recorder (SSCVR), 30-Minute Part Number: 2100–1010–00...
  • Page 82 Installation & Operation Model FA2100 CVR Instruction Manual Conditions RTCA/DO–160C Description of Conducted Tests Section Fluids Susceptibility 11.0 Equipment identified as Category X, no test required. Sand and Dust 12.0 Equipment identified as Category X, no test required. Fungus Resistance 13.0...
  • Page 83 Model FA2100 CVR Installation & Operation Instruction Manual Conditions RTCA/DO–160C Description of Conducted Tests Section Crash Survival Crash survival tests were performed in accor- dance with EUROCAE ED–56A, sections 2.8 & 5.3/ED–55, section 7.1. Notes: 1. Tested for certification of Part Number 2100–1020–00 SSCVR, 120 Minute, EQF 905–E1751–63.
  • Page 84 Installation & Operation Model FA2100 CVR Instruction Manual THIS PAGE IS INTENTIONALLY LEFT BLANK 165E1846–00 Rev. 07 Page B–6 Jan. 01/03...
  • Page 85 Model FA2100 CVR Installation & Operation Instruction Manual Environmental Qualification Form (EQF) for the Model FA2100 CVR Part Number 2100–1020–00 (Ref. Document No. 905–E1751–63 Rev. C) Model: FA2100 CVR Product: Solid State Cockpit Voice Recorder (SSCVR), 120 Minute Part Number: 2100–1020–00 Manufacturer: L-3 Communications, Aviation Recorders 2100–1020–90...
  • Page 86 Installation & Operation Model FA2100 CVR Instruction Manual Conditions RTCA/DO–160C Description of Conducted Tests Section Sand and Dust 12.0 Equipment identified as Category X, no test required. Fungus Resistance 13.0 Identified as Category F. Composed of non- nutrient materials or materials that are treated in a manner that renders them non-nutrient.
  • Page 87 Model FA2100 CVR Installation & Operation Instruction Manual Environmental Qualification Form (EQF) for the Model S055 Microphones (Ref. Document No. 905–E1795–63 Rev. B) Model: S055 Product: Microphone Part Number: S055–0030–00 Manufacturer: L-3 Communications, Aviation Recorders S055–0065–00 6000 Fruitville Road, Sarasota, FL 34232 S055–0066–00...
  • Page 88 Installation & Operation Model FA2100 CVR Instruction Manual Conditions RTCA/DO–160C Description of Conducted Tests Section Sand and Dust 12.0 Equipment identified as Category X, no test required. Fungus Resistance 13.0 Identified as Category F. Composed of non- nutrient materials or materials that are treated in a manner that renders them non-nutrient.
  • Page 89 Model FA2100 CVR Installation & Operation Instruction Manual Environmental Qualification Form (EQF) for the Model S056 Microphones (Ref. Document No. 905–E1869–63 Rev. C) Model: S056 Product: Remote Microphone Part Number: S056–0047–00 Manufacturer: L-3 Communications, Aviation Recorders S056–0048–00 6000 Fruitville Road, Sarasota, FL 34232 S056–0049–00...
  • Page 90 Installation & Operation Model FA2100 CVR Instruction Manual Conditions RTCA/DO–160C Description of Conducted Tests Section Sand and Dust 12.0 Equipment identified as Category X, no test required. Fungus Resistance 13.0 Identified as Category F. Composed of non- nutrient materials or materials that are treated in a manner that renders them non-nutrient.
  • Page 91 Model FA2100 CVR Installation & Operation Instruction Manual Environmental Qualification Form (EQF) for the Model S150 Preamplifier (Ref. Document No. 905–E1802–63 Rev. A) Model: S150 Product: Preamplifier Part Number: S150–0020–00 Manufacturer: L-3 Communications, Aviation Recorders 6000 Fruitville Road, Sarasota, FL 34232 P.O.
  • Page 92 Installation & Operation Model FA2100 CVR Instruction Manual Conditions RTCA/DO–160C Description of Conducted Tests Section Sand and Dust 12.0 Equipment identified as Category X, no test required. Fungus Resistance 13.0 Identified as Category F. Composed of non- nutrient materials or materials that are treated in a manner that renders them non-nutrient.
  • Page 93 Model FA2100 CVR Installation & Operation Instruction Manual Environmental Qualification Form (EQF) for the Model S160 Preamplifier (Ref. Document No. 905–E2689–63 Rev. –) Model: S160 Product: Control Unit with Preamplifier only. Part Number: S160–0020–00 Manufacturer: L-3 Communications, Aviation Recorders 6000 Fruitville Road, Sarasota, FL 34232 P.O.
  • Page 94 Installation & Operation Model FA2100 CVR Instruction Manual Conditions RTCA/DO–160C Description of Conducted Tests Section Sand and Dust 12.0 Equipment identified as Category X, no test required. Fungus Resistance 13.0 Identified as Category F. Composed of non- nutrient materials or materials that are treated in a manner that renders them non-nutrient.
  • Page 95 Model FA2100 CVR Installation & Operation Instruction Manual Environmental Qualification Form (EQF) for the Model S151 Control Unit (Ref. Document No. 905–E1803–63 Rev. A) Model: S151 Product: Control Unit Part Number: S151–0020–00 S151–0030–00 Manufacturer: L-3 Communications, Aviation Recorders S151–0040–00 6000 Fruitville Road, Sarasota, FL 34232 S151–0050–00...
  • Page 96 Installation & Operation Model FA2100 CVR Instruction Manual Conditions RTCA/DO–160C Description of Conducted Tests Section Waterproofness 10.0 Equipment identified as Category X, no test required. Fluids Susceptibility 11.0 Equipment identified as Category X, no test required. Sand and Dust 12.0 Equipment identified as Category X, no test required.
  • Page 97 Model FA2100 CVR Installation & Operation Instruction Manual Conditions RTCA/DO–160C Description of Conducted Tests Section Icing 24.0 Equipment identified as Category X, no test required. Notes: 1. Category A2 is used for the decompression and overpressure tests because these tests are not specified by Category F2.
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  • Page 99 Model FA2100 CVR Installation & Operation Instruction Manual Environmental Qualification Form (EQF) for the Model S152 Control Unit (Ref. Document No. 905–E1804–63 Rev. D) Model: S152/S162 Product: Control Unit Part Number: S152–0020–00 Manufacturer: L-3 Communications, Aviation Recorders S152–0030–00 6000 Fruitville Road, Sarasota, FL 34232 S152–0030–01...
  • Page 100 Installation & Operation Model FA2100 CVR Instruction Manual Conditions RTCA/DO–160C Description of Conducted Tests Section Fluids Susceptibility 11.0 Equipment identified as Category X, no test re- quired. Sand and Dust 12.0 Equipment identified as Category X, no test re- quired.
  • Page 101 Model FA2100 CVR Installation & Operation Instruction Manual Environmental Qualification Form (EQF) for the Model S161 Control Unit (Ref. Document No. 905–E2396–63 Rev. –) Model: S161 Product: Control Unit Part Number: S161–0020–00 S161–0030–00 Manufacturer: L-3 Communications, Aviation Recorders S161–0040–00 6000 Fruitville Road, Sarasota, FL 34232 S161–0050–00...
  • Page 102 Installation & Operation Model FA2100 CVR Instruction Manual Conditions RTCA/DO–160C Description of Conducted Tests Section Fluids Susceptibility 11.0 Equipment identified as Category X, no test required. Sand and Dust 12.0 Equipment identified as Category X, no test required. Fungus Resistance 13.0...
  • Page 103 Model FA2100 CVR Installation & Operation Instruction Manual Environmental Qualification Form (EQF) for the Model S162 Control Unit (Ref. Document No. 905–E2388–63 Rev. –) Model: S162 Product: Control Unit Part Number: S162–0020–00 Manufacturer: L-3 Communications, Aviation Recorders S162–0030–00 6000 Fruitville Road, Sarasota, FL 34232 S162–0040–00...
  • Page 104 Installation & Operation Model FA2100 CVR Instruction Manual Conditions RTCA/DO–160C Description of Conducted Tests Section Sand and Dust 12.0 Equipment identified as Category X, no test re- quired. Fungus Resistance 13.0 Identified as Category F. Composed of non- nutrient materials or materials that are treated in a manner that renders them non-nutrient.
  • Page 105 Model FA2100 CVR Installation & Operation Instruction Manual Environmental Qualification Form (EQF) for the Model S251 Control Unit (Ref. Document No. 905–E1805–63 Rev. C) Model: S251 Product: Control Unit Part Number: S251–1120–00 Manufacturer: L-3 Communications, Aviation Recorders S251–1130–00 6000 Fruitville Road, Sarasota, FL 34232 S251–1170–00...
  • Page 106 Installation & Operation Model FA2100 CVR Instruction Manual Conditions RTCA/DO–160C Description of Conducted Tests Section Fluids Susceptibility 11.0 Equipment identified as Category X, no test required. Sand and Dust 12.0 Equipment identified as Category X, no test required. Fungus Resistance 13.0...
  • Page 107 Model FA2100 CVR Installation & Operation Instruction Manual Environmental Qualification Form (EQF) for the Model S261 Control Unit (Ref. Document No. 905–E2731–63 Rev. –) Model: S261 Product: Control Unit Manufacturer: L-3 Communications, Aviation Recorders Part Number: S261–1120–00 6000 Fruitville Road, Sarasota, FL 34232 P.O.
  • Page 108 Installation & Operation Model FA2100 CVR Instruction Manual Conditions RTCA/DO–160C Description of Conducted Tests Section Sand and Dust 12.0 Equipment identified as Category X, no test required. Fungus Resistance 13.0 Identified as Category F. Composed of non- nutrient materials or materials that are treated in a manner that renders them non-nutrient.
  • Page 109: Accessory Equipment

    Model FA2100 CVR Installation & Operation Instruction Manual APPENDIX C ACCESSORY EQUIPMENT Rev. 07 165E1846–00 Jan. 20/02 Page C–1...
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  • Page 111 Model FA2100 CVR Installation & Operation Instruction Manual MODEL 3LO–453/3 INERTIA / IMPACT SWITCH C.1.0 GENERAL certain g-levels. When predetermined g-levels are exceeded by the aircraft, certain systems such The Model 3LO–453/3 Inertia Switch is a highly as voice/data recording, emergency lighting, and...
  • Page 112: Figure

    Installation & Operation Model FA2100 CVR Instruction Manual 2.50 1.750 ACCELERATION 1.37 3.00 C.G. 2.625 TERMINALS .125 .187 DIA. RESET BUTTON 1.187 RESET BUTTON POINTING TOWARD GROUND INERTIA SWITCH INC. SPECIFICATIONS: 260 NORTH ROUTE 303 WEST NYACK, NEW YORK 10994 RANGE: 1 to 10 g’s...
  • Page 113: Aerodyne Controls Corp. Environmentally Sealed Impact Switch Assembly

    Model FA2100 CVR Installation & Operation Instruction Manual Figure C–2. (Sheet 1 of 2) Aerodyne Controls Corp. Environmentally Sealed Impact Switch Assembly Rev. 07 165E1846–00 Jan. 20/02 Page C–5...
  • Page 114 Installation & Operation Model FA2100 CVR Instruction Manual Figure C–2. (Sheet 2 of 2) Aerodyne Controls Corp. Environmentally Sealed Impact Switch Assembly 165E1846–00 Rev. 07 Page C–6 Jan. 01/03...
  • Page 115: Dukane Uld Tester, Aviation Recorders' Part Number 15977

    Model FA2100 CVR Installation & Operation Instruction Manual Specifications Size: 3 x 4 1/2 x 2 1/4 inches. Weight: 13 ounces. Tuning range: 30 to 45 kHz. Ultrasonic Test Set Battery: One 9-volt transistor radio battery. Gain: 87 dB minimum at 37.5 kHz.
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  • Page 117 Model FA2100 CVR Installation & Operation Instruction Manual APPENDIX D ABBREVIATIONS AND ACRONYMS Rev. 07 165E1846–00 Jan. 01/03 Page D–1...
  • Page 118 Installation & Operation Model FA2100 CVR Instruction Manual THIS PAGE IS INTENTIONALLY LEFT BLANK 165E1846–00 Rev. 07 Page D–2 Jan. 01/03...
  • Page 119 Model FA2100 CVR Installation & Operation Instruction Manual alternating current ARINC Aeronautical Radio, Incorporated Air Traffic Control Air Transport Racking auxiliary Built-in-Test BITE Built-in-Test Equipment British Thermal Unit CAGE Commercial and Government Entity Code Cockpit Area Microphone channel COMB combined...
  • Page 120 Installation & Operation Model FA2100 CVR Instruction Manual THIS PAGE IS INTENTIONALLY LEFT BLANK 165E1846–00 Rev. 07 Page D–4 Jan. 01/03...

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