Haulotte HA16PX Technical Training Manual
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Haulotte HA16PX Technical Training Manual

Diagnostic level ii
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See also: Operator's Manual
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Summary of Contents for Haulotte HA16PX

  • Page 1 – –...

  • Page 2: Training Manual Diagnostic Level

    … … … … … … TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 2/110...

  • Page 3: Table Of Contents

    FLASH CODE ON UPPER CONTROL BOX 4.3..............................64 ARAMETER SETTINGS 4.4............................65 DJUSTMENT OF PRESSURES 4.4.1. Table of pressures..............................65 4.4.2. port plug for the pressures............................. 65 4.4.3. Adjustments ................................66 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 3/110...
  • Page 4 ............................... 74 MOVEMENTS 5.9..................................74 NO DRIVE 5.10................................74 ONLY LOW SPEED 5.11..................................74 NO STEERING SUMMARY OF VERSIONS HA16PX –HA18PX ......................75 SPECIAL FUNCTIONS ............................... 77 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 4/110...

  • Page 5: Main Features And Functions

    Main boom Link part Slave levelling cylinder lower boom lifting cylinder Arm (lower boom) (arm) basket Turret counterweight Slewing gear Chassis Rear steering wheels Front steering and driving wheels TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 5/110...

  • Page 6: Characteristics

    TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 6/110...
  • Page 7 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 7/110...

  • Page 8: Overall Dimensions

    TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 8/110...
  • Page 9 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 9/110...

  • Page 10: Working Zone

    HA16X TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 10/110...
  • Page 11 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 11/110...
  • Page 12 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 12/110...
  • Page 13 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 13/110...
  • Page 14 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 14/110...
  • Page 15 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 15/110...

  • Page 16: Features

    TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 16/110...
  • Page 17 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 17/110...
  • Page 18 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 18/110...

  • Page 19: The Commands (Up/Down)

    TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 19/110...
  • Page 20 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 20/110...
  • Page 21 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 21/110...
  • Page 22 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 22/110...

  • Page 23: The Electrical Part

    Battery with one element Alternator Fuse (Here 10 amps) Coil doble roll Electric motor light Diode Hourmeter Standard push-button of safety “mushroom-headed button” TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 23/110...
  • Page 24 Rotary knob Push-button Limit switch Pressure switch Key selector with 3 positions (T turret, O neutral, N platform) Toggle switch with 2 positions Electrovalve relay horn Proportional electrovalve TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 24/110...
  • Page 25 Electrovalve “ON/OFF » ( bang-bang) Tilt sensor ( ramp detection) Angle sensor (reach limitation) Contact « mercury » (angle detection) Resistor (here value 100 ohms, 3 Watts, tolerance of 5%) TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 25/110...
  • Page 26 Standard light “Led” Strain gauge Flexible Blade Switch (ILS) detection of the magnets on the telescopic boom/arm extension Level detector (diesel tank) Proximity detector with impulses (detection teeth slew ring) TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 26/110...

  • Page 27: Methodology Of Control

    Select the position to voltmeter (V), then activate the command to the valve which must be tested. The voltage indicated by the voltmeter must be close to the tension of battery TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13...

  • Page 28: Control Of Components

    If the resistor is null, change the relay. If this test is OK, check continuity between terminals 30 and 87a and insulation between terminals 30 and 87 In the event of dysfunction, replace the relay. TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 28/110...
  • Page 29 (It must be close to the battery voltage Vbat) Select the function of this relay and check the output voltage between terminal 87 and ground. In the event of dysfunction, replace the relay TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 29/110...
  • Page 30 Connect the multimeter on each terminal of the diode, in one direction then on the other. In one direction, the diode should have no continuity, in the other it must beep If the diode is beeping in both ways , replace it. TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 30/110...

  • Page 31: The Wiring Diagram

    308 - brown 807A - pink YV13 807 B - yellow 813 green YV10-YV23 814A dark blue YV12-YV17 814 B light brown YV11 814C black 15-20 + EV 201 blue TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 31/110...

  • Page 32: Slip Ring (P20620)

    TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 32/110...

  • Page 33: The Main Safety Components

    Slope sensor SQ 2 SQ 3 Boom lift SQ 4 Arm lift SQ 5 Overload SQ 6 Overload SQ 20 Basket rotation left side SQ 21 Basket rotation right side TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 33/110...

  • Page 34: List Of Components

    FU10 KA46 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 34/110...

  • Page 35: Engine

    + YV1 Load Sensing 3A (302) FU11 01 – 3 + emergency pump 250A (100) FU13 01 – 2 cooler option 01 - 15 Fuse 30A inside harness YA2 coil – no label TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 35/110...

  • Page 36: Inputs

    03 - 16 Steering rear axle 29.7 SA12a right (707) 29.8 SA12b left (708) SA 13 05 - 17 Boom (lower control box) 28.1 SA13a lift (504) 28.2 SA13b descent (505) TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 36/110...
  • Page 37 X signal orientation (512) Signal from 0.5 to 2.5 and 2.5 with 4,5V 30.7 Y signal boom lift (403) Lift from 2.5 to 4,5V Descent from 2.5 to 0,5V TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 37/110...

  • Page 38: Outputs

    04 - 19 Accelerator (605a) 04 - 20 Starter (146) KA43 01 - 11 Relay alternator (109) 02 - 9 General relay (241) 02 - 8 Relay emergency pump (622) TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 38/110...
  • Page 39 YV19b 03 - 8 Basket rotation right side (311a) YV21a 03 - 9 15.8 Left steering rear axle (307) YV21b 03 - 10 15.7 Right Steering rear axle (308) TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 39/110...
  • Page 40 Beacon (906) Option 02 - 16 Work headlight (905) Option 05 - 3 49.2 Light defect upper control box (253) HL13 05 - 4 28.15 Light overload upper control box (914) TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 40/110...

  • Page 41: Logical Equations Of Operation

    (overload if machine SQ4 =0 YV1=1 Low speed and SA11b = 0 and SM4ab=1 elevated) + YV6=1 reverse and SB6 = 1 and SM4 + YV11=1 between 2,5V and 0,5V TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 41/110...
  • Page 42 Function Action Prohibiting the Necessary function function Selection medium speed SA1 (side N) + SA3=1 and Differential lock YV9=1 Selection high speed SA11a = 1 YV11= 0 (brake release) TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 42/110...

  • Page 43: Steering

    SA1 (side T) + SA13a=1 lower control box + YV3=1 SQ5=0 or SQ6=0 SQ5=0 or (Overload) SQ6=0 (Overload) Descent YV1=1 SA1 (side T) + SA13b=1 lower control box + YV3=1 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 43/110...

  • Page 44: Telescoping

    SA1 (side T) + SA14a=1 SQ1=0 lower control box + YV4=1 SQ6=0 (Static Overload) Slow down Descent YV1=1 SA1 (side T) + SA14b=1 movements lower control box + YV4=1 SQ4 =0 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 44/110...

  • Page 45: Turret Slewing

    + YV5b=1 SA1 (side T) + SA6b=1 SQ5=0 or SQ6=0 lower control box + YV18b=1 (Overload) YV1=1 Descent + YV5b=1 SA1 (side T) + SA6a=1 lower control box + YV18a=1 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 45/110...

  • Page 46: Compensation

    SA4b=1 + YV19b=1 SQ20=0 SQ5=0 or SQ6=0 YV1=1 Left rotation upper SA1 (side N) + SB6=1 and (Overload) + YV5b=1 control box SA4a=1 + YV19a=1 SQ21=0 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 46/110...

  • Page 47: The Hydraulic Part

    (here maximum 38 cc /rpm) Pump Fixed cubic capacity flow (here 23 cc/rpm) Pump with bi-directional variable flow (used for the hydrostatic transmission in closed circuits on HAULOTTE superior booms like HA32PX, HA41PX, H28TJ+, H43TPX) Hydraulic motor with 2 directions of drive...
  • Page 48 Circuit selector switch/shuttle valve Position hydraulic valve(used for the HA32PX/HA41PX) Adjustable pressure relief valve (here set at 145 bars/2104 psi) Fixed flow restrictor (here diameter of 0.75 mm) Adjustable flow restrictor TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 48/110...
  • Page 49 Counter balance valve with piloting line of the opposite line (here set at 210bars) Position valve proportional 5/3 with piloting manual by lever Rotary cylinder /jack (here range at 180° ) Piloted valve TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 49/110...
  • Page 50 Manual valve with automatic return (used to readjust the part of compensation on HA32/41PX) proportional valve 4 ways/3 positions Pressure balance/flow control valve Flow regulator TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 50/110...

  • Page 51: Hydraulic Diagram (P22513G)

    See at this end of this manual Proportionnal valve block Drive bloc Bloc ON/OFF Steering bloc TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 51/110...

  • Page 52: Detail Drive Block

    TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 52/110...
  • Page 53 High Speed YV 13: High Speed BLOCK VALVE CIRCUIT SELECTOR SWITCH PRESSURE RELIEF VALVE COIL COIL SOLENOID VALVE COIL SOLENOID VALVE FLOW DIVIDER SOLENOID VALVE SOLENOID VALVE PLUG FLOW DIVIDER TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 53/110...

  • Page 54: Detail Steering Block

    YV21 A: rear left YV22 A: front left YV21 B: rear right YV22 B: front right BLOCK PLUG CIRCUIT SELECTOR SWITCH SOLENOID VALVE COIL SOLENOID VALVE COIL VALVE TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 54/110...

  • Page 55: Block On/Off

    YV14B YV15B YV18B YV19B YV14A YV15A YV18A YV19A TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 55/110...

  • Page 56: Block Proportional

    YV 1: load sensing Check valve Manual lever YV 6: drive YV 5: ON/OFF movements + steering YV 4: arm YV 3: boom YV 2: telescopic boom section spool TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 56/110...
  • Page 57 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 57/110...

  • Page 58: The Looms

    TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 58/110...

  • Page 59: Chassis

    TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 59/110...

  • Page 60: Adjustments

    The adjustments, parameter settings and lists of alarms of the machine are accessible through this console. Use OPTIMIZER console with module HEAD Connection bottom panel (turret) connect the plug socket on the connector number 6: Connector n° 6 on main printed circuit TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 60/110...
  • Page 61 Description of the console NOTE : on any blue key pads , pressing on left , right or in the center have the same result TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 61/110...
  • Page 62 List of menus Access to the menu Parameters setting access Input/output state access Trouble shooting guide per function Machines status Failures list Speed parameters adjust ramp parameters adjust Options setting TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 62/110...

  • Page 63: Flash Code On Upper Control Box

    TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 63/110...

  • Page 64: Parameter Settings

    Basket rotation basket to be regulated with relief valve on hydraulic motor Left 15 + 2s Compensation regulation with relief valve on movements Raise 27 + 5s block Descent 35 + 5s TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 64/110...

  • Page 65: Adjustment Of Pressures

    140+/-5 Boom full stroke 240 +-5 Boom bottom position 150 +-5 Telescoping extension 70 +-5 Telescoping retraction 240 +-5 Turret slewing 100 +-5 Movements ON/OFF 240 +-5 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 65/110...

  • Page 66: Adjustments

    The pump is preset with a general pressure of 240b (+-5b) • The cubic capacity of the pump is preset to reach the high speed (20 seconds for 25 meters) CC adjust ( High Speed) LS adjust Pmaxi adjust TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 66/110...
  • Page 67 Stop screw Turn screw CW for LS pressure increase Turn screw CW for Pmaxi Stop screw pressure increase Note : if no pressure , check coupling between pump and engine TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 67/110...
  • Page 68 (20 seconds for 25 meters) • unscrew the cap (wrench) • turn the HEX screw until obtaining the desired value LS adjust CC adjust for high speed Pmaxi adjust TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 68/110...

  • Page 69: Accelerator Engine Coil

    This adjustment must be done when the accelerator coil has been replaced fuel /diesel pump 30A fuse + RC filter (not labelled on schematics) oil filter diesel coil acccelerator coil YA2 diesel pre filter diesel filter TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 69/110...
  • Page 70 A must be aligned straight with coil the clearance D must be adjusted at +/- 0.5mm when accelerator is at maxi stroke ( it must never touch the stop screw mark D ) TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 70/110...

  • Page 71: Overload

    Check the light on the console, the buzzer on, and you can't have movements. • Block the part "A" with the nut • Repeat the same operation for the second limit switch TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 71/110...
  • Page 72 Turn the basket to put it on this wedge • Adjust the limit switch, it must activate in this position. • Do the same thing for the second limit switch TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 72/110...

  • Page 73: Breakdown Service Guide

    Machine in slope (SQ1) • Machine in overload (SQ5/SQ6) • Signal on YV4 (25-50-75%Vbat) • Signal on SM2 joystick (0.5/2.5/4.5VDC) • Toggle switch SA14 • Valve YV4 • Head module TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 73/110...

  • Page 74: No Boom Lift

    Valve YV11( brakes) • Brake circuit • Head module • Valves YV8/YV12/YV13/YV17/YV23 • Limit switch SQ2/SQ3/SQ4 • Toggle switch SA11 • Head module • Valves YV5/YV11/YV21/YV22 • Head module TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 74/110...

  • Page 75: Summary Of Versions Ha16Px -Ha18Px

    + addition of steering relays + change steering axle- Standard EC E584 P22513 with the joystick + button compensation bottom panel E567 P22513 Aus version E567 P22513 Usa version TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 75/110...
  • Page 76 Aus version P21214 E595 E582 Usa version P21214 E595 Pre version 280 = Detection overload (threshold of alarm then cut-off movements) Version EN 280 = detection overload with cut-off movements TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 76/110...

  • Page 77: Special Functions

    TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 77/110...
  • Page 78 HA16PXNT...
  • Page 79 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 79/110...
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  • Page 89 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 89/110...
  • Page 90 HA16SPX TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 90/110...
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  • Page 100 HA16PE TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 100/110...
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  • Page 109 TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 109/110...
  • Page 110 LOCATION OF COMPONENTS ON MAIN PRINTED CIRCUIT TRAINING MANUAL DIAGNOSTIC Level 2 HA16PX/HA18PX all models 2420339030 E07-13 110/110...

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