Stenner 45MHP2 Installation Manual
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Stenner 45MHP2 Installation Manual

Classic series
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Classic Series
I N S TA L L AT I O N M A N U A L
Metering Pumps
Manufactured Since 1957

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Summary of Contents for Stenner 45MHP2

  • Page 1 Classic Series I N S TA L L AT I O N M A N U A L Metering Pumps Manufactured Since 1957...

  • Page 2: Table Of Contents

    Check Valves ........... 46 www.stenner.com...

  • Page 3: Warranty And Service Policy

    Limited Warranty Disclaimer G. H. Stenner & Co., Inc. will for a period of one (1) The information contained in this manual is not year from the date of purchase (proof of purchase intended for specific application purposes. G. H.

  • Page 4: Safety Information

    DO NOT use pump with a damaged or altered power cord or plug. Contact the factory or an authorized service facility RISK OF CHEMICAL OVERDOSE: for repair. To reduce risk, follow proper installation methods and recommendations. Check your local codes for additional guidelines. www.stenner.com...

  • Page 5: Safety Information

    Be sure installation does PUMP SUITABLE FOR USE OUTDOORS when installed not constitute a cross connection. Check local plumbing codes with a Stenner Rain Roof Part No. MP90000. for guidelines. Electrical installation should adhere to all national and local...

  • Page 6: Pump Identification

    Identify your pump using the label on the box or the pump. Box Label 85MHP5 Model 02010503943 Serial Number Voltage 5/18.9 Adjustable 5/18.9 Maximum Output per Day 5/18.9 Ajustable 100/6.9 Maximum Operating Pressure 1/4" White Suction/Discharge Tubing 1/4" Blanco 85MJH1A1STAA Item Number for Placing Order www.stenner.com...
  • Page 7 Pump Identification continued Pump Label Agency Listings (varies by model) Item Number for Model 85MJH1A1STAA 85MHP5 Placing Order Maximum Pressure Voltage 100 psi / 6.9 bar 120VAC / 60Hz 1.7 amp Maximum Output per Day Amp Draw 5 GPD / 18.9 LPD Serial Number 02010503943 US and Canada call 1-800-683-2378, other countries call 1-904-641-1666...

  • Page 8: Outputs

    The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment. Many variables can affect the output of the pump. G. H. Stenner & Co., Inc. recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs.
  • Page 9 The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment. Many variables can affect the output of the pump. G. H. Stenner & Co., Inc. recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs.
  • Page 10 The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment. Many variables can affect the output of the pump. G. H. Stenner & Co., Inc. recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs.
  • Page 11 The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment. Many variables can affect the output of the pump. G. H. Stenner & Co., Inc. recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs.
  • Page 12 In this example using pump model 100MDC5, the output for the inside head would be 20 GPD and 6 GPD for the outside head. www.stenner.com...
  • Page 13 The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment. Many variables can affect the output of the pump. G. H. Stenner & Co., Inc. recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs.
  • Page 14 13.6 GPD x 60% = 8.5 GPD pump head will output the same amount. In this example using pump model 170MDCHP34, the output for the inner head would be 13.6 GPD and 8.5 GPD for the outer head. www.stenner.com...

  • Page 15: Outputs

    The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment. Many variables can affect the output of the pump. G. H. Stenner & Co., Inc. recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs.

  • Page 16: Materials Of Construction

    Saint-Gobain Consult General Electric for chemical resistance of Lexan ® Performance Plastics, Pittsburgh, PA. **Santoprene ® is a registered trademark of Advanced †† Pellathane ® is a registered trademark of The Dow Elastomer System, Akron, OH. Company, Midland, MI. www.stenner.com...

  • Page 17: Accessory Checklist

    Accessory Checklist – pre-installation 25 psi unit includes: 100 psi unit includes: (3) Connecting Nuts (1/4" or 3/8") (3) Connecting Nuts (1/4" or 3/8") (3) Ferrules w/1/4" & 6mm or (3) Ferrules w/1/4" & 6mm or (2) Ferrules w/3/8" (2) Ferrules w/3/8" (1) Injection Fitting (1) Injection Check Valve (1) Suction Line Strainer 1/4", 3/8"...
  • Page 18 Use all required personal protective pump, or system controls. equipment when working on or near a chemical metering pump. Install the pump so that it is in compliance with all national and local plumbing and electrical codes. www.stenner.com...

  • Page 19: Installation

    Installation – mount pump continued Mount Pump • Use the mounting bracket as a template Select a dry location (to avoid water to drill pilot holes in mounting location. intrusion and pump damage) above the solution tank. Best recommended location •...
  • Page 20 Observez et adhérez à Observe y cumpla con Osservare e aderire a toutes les Normes todas las Reglas tutte le Norme Nazionali Staatliche Vernetzungsvorchriften Nationales pour Nacionales para Sugli Impianti Elettrici. Installations Electriques. Instalaciones Eléctricas. mussen eingehalten werden. www.stenner.com...

  • Page 21: Installation Diagram

    Installation Diagram Always use rain roof for outdoor use if metering pump is Rain roof slips onto subject to washdowns. slots in the wall mounting bracket. (No tools necessary) Grounded Power On/Off Switch Outlet (GFIC (Under roof – not recommended) visible this view) Wall Mounting Bracket (Requires...
  • Page 22 Spill Recovery Tube Spill recovery tube drains solution back to tank. Partial hole is punched through with a #2 Phillips head screwdriver. 1/4" plastic spill recovery tube is inserted in hole. Use section of suction/discharge tubing. Strainer w/weight www.stenner.com...
  • Page 23 Installation – suction line continued Install Suction Line DO NOT use Teflon • Uncoil the suction line and cut a section • Slide the suction line through the tape on pump to assure that the end will be 2-3" above connecting nut and ferrule and fully insert tube threads.

  • Page 24: Suction Line

    Secure strainer weight to the end of the suction line as per provided instructions and feed it into the hole. • Suspend 2-3" above the tank bottom. Strainer w/weight Strainer w/weight Strainer (disassembled view) w/weight (closeup view) www.stenner.com...
  • Page 25 Installation – discharge line continued Install Discharge Line DO NOT use Teflon Locate a point of injection beyond all • Make a secure finger tight connection tape on pump pumps and filters or as determined by on the discharge fitting of the pump tube threads.
  • Page 26 • Low-pressure models do not have a check deposits or buildup. To allow quick access valve and check valve body. Insert the Typical Point of Injection to the point of injection, Stenner tubing 3/4" to 1" into the injection fitting Shut-Off recommends the installation of shut-off...
  • Page 27 Troubleshooting – motor PROBLEM POSSIBLE CAUSE SOLUTION Motor HAZARDOUS VOLTAGE: DISCONNECT power cord before removing motor cover for service. Electrical service should be by trained personnel only. Noise is excessively loud. Ball bearings are worn. Replace rotor assembly. Lubrication is insufficient. Grease gears and gear posts.

  • Page 28: Troubleshooting

    Variable cam is installed incorrectly. Replace or re-insert variable cam. Indexing is erratic. Index plate is worn. Turn over or replace index plate. Variable cam is worn. Replace variable cam. Lifter is worn. Replace index pin and lifter assembly. www.stenner.com...
  • Page 29 Troubleshooting – pump head continued PROBLEM POSSIBLE CAUSE SOLUTION Pump Head Components are cracking. Chemical attack. Check chemical compatibility. Visible fluid in pump head. Pump tube rupture/leak. Replace pump tube and ferrules and center tube. No pump output; pump head rotates. Depleted solution tank.
  • Page 30 Duckbill in wrong orientation. Reverse duckbill orientation. Tube was manually stretched to lock See tube replacement instructions. Allow roller into discharge side slot. assembly to stretch tube into place. Seized rollers caused abrasion on tube. Clean roller assembly or replace. www.stenner.com...
  • Page 31 Rinse off chemical residual and clean all chemical and safety and handling of the chemicals in use. debris from pump head components prior to tube replacement. Apply Stenner grease to main shaft and tube housing cover PINCH POINT HAZARD: bushing during tube replacement.

  • Page 32: Tube Replacement

    2. Prior to service, pump water or a compatible 5. Plug power cord into constantly energized, buffer solution through the pump and properly grounded receptacle for service. suction/discharge line to remove chemical and avoid contact. 3. Turn pump off. www.stenner.com...
  • Page 33 Tube Replacement – remove old tube continued REMOVE OLD TUBE 1. Remove and set aside cover and screws. 8. Remove roller assembly, shaft, and housing. 2. Set feed rate dial on the low setting until finished. 9. Use non-citrus all-purpose cleaner to clean Pull Out chemical residue from pump head housing, 3.
  • Page 34 NOTE: Cover Screws are self-tapping and must be backed in to locate original thread before securing. If a screw boss is stripped, use alternate bosses and position opposite from each other. Never secure the cover plate with more than 2 screws. www.stenner.com...
  • Page 35 Tube Replacement – center new tube continued CENTER NEW TUBE Turn 1. To center pump tube on rollers, set feed 3. Do not let go of fitting until tube rides rate dial to setting 10. Turn pump on. approximately in center of rollers. Illustration H 4.
  • Page 36 Gear Gear Case Cover Phenolic Gear Spacer Coil On-Off Pressure Spring Switch Plate (adjustable models only) Thrust Toggle Washer Switch Switch Motor Metal Boot Shaft Reduction Gear Motor Mounting Base Cover Bracket Screw “B” Contact factory for part numbers. www.stenner.com...
  • Page 37 Motor – subassemblies continued MOTORS DESCRIPTION PART NUMBER PART NUMBER Motor 60Hz (adjustable output 45 & 100 series) (120v) PM6041D (220v) PM6042D Motor 60Hz (adjustable output 85 & 170 series) (120v) PM6081D (220v) PM6082D Motor 60Hz (fixed output 45MP series only) (120v) ME6041D (220v) ME6042D Motor 60Hz (fixed output 85MP series only)
  • Page 38 Gear Case Service Kit Metal (adjustable output 85 & 170) GSK85A Reduction Gear Gear Case Service Kit (fixed output 45MP series only) GSK45F Cover Gear Posts Screw “B” Gear Case Service Kit (fixed output 85MP series only) GSK85F www.stenner.com...
  • Page 39 Feed Rate Control – exploded view FRC Screw Index Pin Spring Index Pin Holder Feed Rate Mounting Rivet Housing Index Pin Index Plate Main Shaft Single Head/ O-Ring Adjustable Output Seal Index Pin Lifter Feed Rate Mounting Index Spider Roller Clutch Plate Variable Dial Ring...
  • Page 40 Feed Rate Control w/shaft (dual head dual control – 100/170MDC) DM504DC Feed Rate Control Service Kit AquaShield ® FEED RATE CONTROL SERVICE KIT Index Plate DESCRIPTION PART NUMBER Screw “A” Feed Rate Control Service Kit FSK100 Lifter Variable Cam www.stenner.com...
  • Page 41 Pump Head – exploded view Tube Housing Tube Housing Cover Roller Assembly Pump Tube Roller Cover Screw “B” Contact factory for part numbers. US and Canada call 1-800-683-2378, other countries call 1-904-641-1666...
  • Page 42 #1, 2, 3, 4, 5 for 25 psi pump. pump tube, ferrules 6mm * select tube number 2, 5 #7 tube for 26-100 psi single Pump head includes TYGOTHANE UCPHD2CE ® head pump only. #2 pump tube, PELLATHANE ® duckbill, ferrules 6mm www.stenner.com...

  • Page 43: Pump Tubes

    Pump Head – service kits continued PUMP HEAD SERVICE KITS DESCRIPTION PART NUMBER SANTOPRENE ® Kit (25 psi) PSKL0_*_ 0-25 psi/1.7 bar * select tube number 1, 2, 3, 4, 5 Roller Assembly Connecting Nuts 1/4" SANTOPRENE ® Kit (26 - 100 psi) PSKH0_*_ Ferrules 1/4"...
  • Page 44 * select tube number 1, 2 Adapter Pump Head includes TYGOTHANE ® UCAT * CE pump tube, ferrules 6mm * select tube number 2, 5 Adapter Pump Head includes #2 TYGOTHANE ® UCT2DCE pump tube, PELLATHANE ® duckbill, ferrules 6mm www.stenner.com...
  • Page 45 Pump Tubes PUMP TUBES DESCRIPTION PART NUMBER PART NUMBER UM SANTOPRENE Pump Tube UCCP20 * PK of 2 MCCP20 * PK of 5 ® includes ferrules 1/4" * select tube number 1, 2, 3, 4, 5, 7 SANTOPRENE ® Pump Tube & duckbill, UCCP * FD PK of 2 ferrules 1/4"...

  • Page 46: Check Valves

    UCTYIJ38 MCTYIJ38 PK of 5 duckbill, ferrules 3/8" EUROPE Check Valve includes SANTOPRENE ® UCINJCE MCINJCE PK of 5 Injection Check Valve 6mm duckbill, ferrules 6mm Check Valve includes PELLATHANE ® UCTINJCE MCTINJCE PK of 5 duckbill, ferrules 6mm www.stenner.com...
  • Page 47 For Your Records Model: Serial Number: Date of Installation: US and Canada call 1-800-683-2378, other countries call 1-904-641-1666...
  • Page 48 3174 DeSalvo Road Jacksonville, Florida 32246 sales@stenner.com www.stenner.com Phone: 904.641.1666 US Toll Free: 800.683.2378 Fax: 904.642.1012 Metering Pumps Hours of Operation (EST): Mon. – Thu. 7am – 5pm Manufactured Since 1957 Friday 7am – Noon...

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