Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual SECTION 1 - OVERVIEW TECHNICAL DESCRIPTION The 1.2M SNG Antenna System is an elevation over azimuth positioner featuring the simple, rugged Roto-Lok® drive system which produces very low backlash, high-stiffness and high- reliability and driven by a low backlash, gear box with DC motors.
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Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual SECONDARY DRIVE SYSTEM The Az and El Roto-Lok® drive systems are driven by a low backlash worm gear set with a 40:1 ratio. The factory low backlash of the worm-gear set is reduced further by the Roto-Lok® drive ratio resulting in a lash equivalent to only .06 dB as seen by the RF system.
Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual 1200/1210K SPECIFICATIONS MECHANICAL Reflector 1.2M Prime Focus Offset Mount Geometry Elevation over Azimuth Polarization Rotation of Feed Travel Azimuth 270° or 400° Elevation Operational 0° - 70° of reflector boresight (Standard) 0°...
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Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual ELECTRICAL Receive Transmit Frequency 11.7 - 12.2 GHz 14.0 - 14.5 GHz Gain (Midband) 42.0 dBi 43.5 dBi VSWR 1.30:1 1.30:1 Beamwidth (degrees) -3 dB -10 dB First Sidelobe Level (+/-2 dB)
Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual SECTION 2 - INSTALLATION AND SET-UP 1.2M - SNG 2.1 GENERAL The AvL 1.2M positioner has been fully tested with the RCI 3000/3050 controller prior to shipment. All position feedback, limit sensing, limit switches (except elevation stow) and motor speeds have been calibrated or set.
Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual Remove the bolts attaching the positioner to the shipping base. Adjust the forks on a forklift to just straddle the azimuth ring and under the elevation pivot assemblies. Place cardboard pieces between the positioner and the forks.
Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual Press az CW and az display should increase, and az should rotate CW as viewed from above the antenna. Press az CCW and az display should decrease. Press pol CW and pol display should increase.
Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual SECTION 3 - AZIMUTH POSITIONING SYSTEM 3.1 AZIMUTH BEARING The azimuth bearing is a precision ground, sealed Kaydon Slim Line ball bearing with a dynamic and static moment capacity of over four times the worst-case wind load specification. It is press fit into a special aluminum-bearing ring consisting of main internal and external rings with clamping rings.
Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual 3.4 AZIMUTH ROTO-LOK® CABLE DRIVE The patented azimuth Roto-Lok® drive produces a drive system with zero backlash, high stiffness, no wear, no lubrication, and maximum reliability. The system consists of three or four 1/16, 7 x...
Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual 3.6 AZIMUTH STOW AND LIMIT SWITCHES The RCI 3000/3050 Controller uses the az potentiometer voltage to determine limits. Therefore, the AvL positioner is equipped with only an azimuth stow position switch. Limit switch mounting holes are provided if needed for other brand controllers.
Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual SECTION 4 - ELEVATION POSITIONING SYSTEM 4.1 ELEVATION PIVOT ASSEMBLY The elevation pivot assembly consists of two elevation drum assemblies pivoting between two clevis blades assemblies. The drum shafts pivot in hi-tech plastic bushings.
Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual 4.4 ELEVATION ROTO-LOK® CABLE DRIVE The patented elevation Roto-Lok® drive produces a zero backlash; high stiffness, no wear, no lubrication, and maximum reliability drive system. The system consists of 12 1/16, 7 x 19 stainless steel aircraft control cables reverse wrapped three times around the capstan with solid connections on one end and high force, Belleville springs on the other end.
Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual ELEVATION STOW AND LIMIT SWITCHES The elevation stow, down and up limit switches are mounted on the east elevation pivot assembly under the drum. (Fig 4.5) the switches are fixed to pivot wall and are actuated by a cam profile machined into the drum side plates.
Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual SECTION 5 - FEED AND POLARIZATION POSITIONING SYSTEM 5.1 GENERAL The Feed assembly consists of feed boom, feed housing, RF components and polarization drive. The feed boom is pivoted about the elevation axis to eliminate additional flex-guide required if pivoted at edge of reflector.
Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual 5.4 POLARIZATION POSITION POTENIOMETER The polarization feedback is produced by a 10 turn, 1K-ohm potentiometer driven by the worm shaft, and mounted on the polarization motor bracket. The resolution and accuracy is 0.3 degrees. The potentiometer is rated for IP 65 environment, Wind, Rain, and dust etc...
SECTION 6 - MAINTENANCE 6.1 GENERAL The AvL Model 1200K/1210K-RCI is designed such that any wear should never degrade performance below specifications and essentially no maintenance will ever be required. However, since it is impossible to ascertain or test for all possible environments, the following check up is recommended each year.
Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual 6.3 SPARE / REPLACEMENT PARTS Since no maintenance is required, only electrical parts are recommended as spares. These parts will not fail from activity, but may fail from environmental exposure.
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