AvL Technologies 1200K Operation And Maintenance Manual

Rci sng antenna system

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AvL TECHNOLOGIES
Operation and Maintenance Manual
MODEL 1200K/1210K - RCI SNG Antenna System
Operation and Maintenance Manual
Contents Subject to Change
Rev. 9, April 2006
900-009-001-A
© Copyright 2006
No part of this document may be photocopied or
otherwise reproduced without the prior permission
in writing of AvL Technologies, Inc.. Such
written permission must also be obtained before
any part of this document is stored in an electronic
system of whatever nature.
AvL Technologies
P
130 Roberts Street P Asheville, NC 28801
828-250-9950 P 828-250-9938 Fax P www.avltech.com

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  • Page 1 AvL TECHNOLOGIES Operation and Maintenance Manual MODEL 1200K/1210K - RCI SNG Antenna System Operation and Maintenance Manual Contents Subject to Change Rev. 9, April 2006 900-009-001-A © Copyright 2006 No part of this document may be photocopied or otherwise reproduced without the prior permission in writing of AvL Technologies, Inc..
  • Page 2: Table Of Contents

    Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual TABLE OF CONTENTS SECTION 1 - Overview Page Technical Description Specifications SECTION 2 -Installation and Set-Up General Installation to Vehicle Controller Installation Controller/Positioner Verification Tests Elevation Stow Switch Setting...
  • Page 3: Section 1 - Overview Page

    Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual SECTION 1 - OVERVIEW TECHNICAL DESCRIPTION The 1.2M SNG Antenna System is an elevation over azimuth positioner featuring the simple, rugged Roto-Lok® drive system which produces very low backlash, high-stiffness and high- reliability and driven by a low backlash, gear box with DC motors.
  • Page 4 Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual SECONDARY DRIVE SYSTEM The Az and El Roto-Lok® drive systems are driven by a low backlash worm gear set with a 40:1 ratio. The factory low backlash of the worm-gear set is reduced further by the Roto-Lok® drive ratio resulting in a lash equivalent to only .06 dB as seen by the RF system.
  • Page 5: Specifications

    Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual 1200/1210K SPECIFICATIONS MECHANICAL Reflector 1.2M Prime Focus Offset Mount Geometry Elevation over Azimuth Polarization Rotation of Feed Travel Azimuth 270° or 400° Elevation Operational 0° - 70° of reflector boresight (Standard) 0°...
  • Page 6 Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual ELECTRICAL Receive Transmit Frequency 11.7 - 12.2 GHz 14.0 - 14.5 GHz Gain (Midband) 42.0 dBi 43.5 dBi VSWR 1.30:1 1.30:1 Beamwidth (degrees) -3 dB -10 dB First Sidelobe Level (+/-2 dB)
  • Page 7: Section 2 -Installation And Set-Up

    Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual SECTION 2 - INSTALLATION AND SET-UP 1.2M - SNG 2.1 GENERAL The AvL 1.2M positioner has been fully tested with the RCI 3000/3050 controller prior to shipment. All position feedback, limit sensing, limit switches (except elevation stow) and motor speeds have been calibrated or set.
  • Page 8: Controller Installation

    Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual Remove the bolts attaching the positioner to the shipping base. Adjust the forks on a forklift to just straddle the azimuth ring and under the elevation pivot assemblies. Place cardboard pieces between the positioner and the forks.
  • Page 9: Elevation Stow Switch Setting

    Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual Press az CW and az display should increase, and az should rotate CW as viewed from above the antenna. Press az CCW and az display should decrease. Press pol CW and pol display should increase.
  • Page 10: Section 3 - Azimuth Positioning System

    Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual SECTION 3 - AZIMUTH POSITIONING SYSTEM 3.1 AZIMUTH BEARING The azimuth bearing is a precision ground, sealed Kaydon Slim Line ball bearing with a dynamic and static moment capacity of over four times the worst-case wind load specification. It is press fit into a special aluminum-bearing ring consisting of main internal and external rings with clamping rings.
  • Page 11: Azimuth Roto-Lok® Cable Drive

    Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual 3.4 AZIMUTH ROTO-LOK® CABLE DRIVE The patented azimuth Roto-Lok® drive produces a drive system with zero backlash, high stiffness, no wear, no lubrication, and maximum reliability. The system consists of three or four 1/16, 7 x...
  • Page 12: Azimuth Stow And Limit Switches

    Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual 3.6 AZIMUTH STOW AND LIMIT SWITCHES The RCI 3000/3050 Controller uses the az potentiometer voltage to determine limits. Therefore, the AvL positioner is equipped with only an azimuth stow position switch. Limit switch mounting holes are provided if needed for other brand controllers.
  • Page 13: Section 4 - Elevation Positioning System

    Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual SECTION 4 - ELEVATION POSITIONING SYSTEM 4.1 ELEVATION PIVOT ASSEMBLY The elevation pivot assembly consists of two elevation drum assemblies pivoting between two clevis blades assemblies. The drum shafts pivot in hi-tech plastic bushings.
  • Page 14: Elevation Roto-Lok® Cable Drive

    Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual 4.4 ELEVATION ROTO-LOK® CABLE DRIVE The patented elevation Roto-Lok® drive produces a zero backlash; high stiffness, no wear, no lubrication, and maximum reliability drive system. The system consists of 12 1/16, 7 x 19 stainless steel aircraft control cables reverse wrapped three times around the capstan with solid connections on one end and high force, Belleville springs on the other end.
  • Page 15: Elevation Stow And Limit Switches

    Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual ELEVATION STOW AND LIMIT SWITCHES The elevation stow, down and up limit switches are mounted on the east elevation pivot assembly under the drum. (Fig 4.5) the switches are fixed to pivot wall and are actuated by a cam profile machined into the drum side plates.
  • Page 16: Section 5 - Feed And Polarization System

    Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual SECTION 5 - FEED AND POLARIZATION POSITIONING SYSTEM 5.1 GENERAL The Feed assembly consists of feed boom, feed housing, RF components and polarization drive. The feed boom is pivoted about the elevation axis to eliminate additional flex-guide required if pivoted at edge of reflector.
  • Page 17: Polarization Position Potentiometer

    Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual 5.4 POLARIZATION POSITION POTENIOMETER The polarization feedback is produced by a 10 turn, 1K-ohm potentiometer driven by the worm shaft, and mounted on the polarization motor bracket. The resolution and accuracy is 0.3 degrees. The potentiometer is rated for IP 65 environment, Wind, Rain, and dust etc...
  • Page 18: General Maintenance

    SECTION 6 - MAINTENANCE 6.1 GENERAL The AvL Model 1200K/1210K-RCI is designed such that any wear should never degrade performance below specifications and essentially no maintenance will ever be required. However, since it is impossible to ascertain or test for all possible environments, the following check up is recommended each year.
  • Page 19: Replacement Parts List

    Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual 6.3 SPARE / REPLACEMENT PARTS Since no maintenance is required, only electrical parts are recommended as spares. These parts will not fail from activity, but may fail from environmental exposure.
  • Page 20: Section 7 - Interface Drawing

    Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual SECTION 7 - INTERFACE DRAWING...
  • Page 21 Model 1200K/1210K - RCI SNG ANTENNA SYSTEM Operation and Maintenance Manual...

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