Table of Contents
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CS7010
Instructions for use
4/2017 REV A
Form no. 56091206
Advance Models:
56511710 (48 LPG Hybrid), 56511711 (48 LPG Hybrid EcoFlex)
56511712 (48 Diesel Hybrid), 56511713 (48 Battery)
56511810 (48 Diesel Hybrid EcoFlex), 56511811 (48 Battery EcoFlex)
56511812 (48 Fuel Cell EcoFlex), 56511813 (48 Petrol Hybrid EcoFlex)
56511814 (48 Petrol Hybrid), 56511819 (48 Fuel Cell)
Instructions for Use
Original Instructions
Instrucciones de uso
Mode d' emploi
A-English
B-Español
C-Français
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Table of Contents
Troubleshooting
Related Manuals for Advance acoustic CS7010
Summary of Contents for Advance acoustic CS7010
- Page 1 CS7010 Instructions for use Instructions for Use Original Instructions Instrucciones de uso Mode d’ emploi A-English 4/2017 REV A B-Español Form no. 56091206 C-Français Advance Models: 56511710 (48 LPG Hybrid), 56511711 (48 LPG Hybrid EcoFlex) 56511712 (48 Diesel Hybrid), 56511713 (48 Battery)
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Page 2: Table Of Contents
Products in such environments. The Manufacturer disclaims any responsibility to advise purchasers of any specifi c requirements that may be applicable to the use of the Products in such environments. A - 2 CS7010 - 56091206 4/2017... -
Page 3: Introduction
• Drive the machine slowly on inclines. Use the Brake Pedal (38) to control machine speed while descending inclines. DO NOT turn the machine on an incline; drive straight up or down. • The maximum rated incline for sweeping and scrubbing is 17.6% (10°). The maximum rated incline during transport is 21% (12°). 4/2017 56091206 - CS7010 A - 3... -
Page 4: Cautions And Warnings
The machine shall be inspected by a qualifi ed person regularly, in particular regarding the LPG container and their connections, as required for safe operation by regional or national regulations. • Observe the Gross Vehicle Weight, GVW, of the machine when loading, driving, lifting or supporting the machine. A - 4 CS7010 - 56091206 4/2017... -
Page 5: Save These Instructions
If the engine misfi res or runs rough, stop engine operation and have machine serviced by a qualifi ed technician. Continued operation under this condition may result in damage to the engine, catalytic converter or other machine components. SAVE THESE INSTRUCTIONS 4/2017 56091206 - CS7010 A - 5... -
Page 6: Hopper Safety Bar
Press and hold the hopper raise switch to raise the hopper slightly so it lifts off of the hopper safety bar. Push the hopper safety bar handle (21) toward the front of the machine to extend the safety bar (23). Press and hold the hopper lower switch to lower the hopper. FIGURE 1 A - 6 CS7010 - 56091206 4/2017... -
Page 7: Engaging The Parking Break
If the machine must be towed or pushed, make sure the Key Switch is in the Off position and do not move the machine faster than a normal walking pace (2-3 mph, 3-5 kph) and for short distances only. 4/2017 56091206 - CS7010 A - 7... -
Page 8: Know Your Machine
52 Vac Motor Inlet Shutoff Floats 11 Front Wheel 54 High-Pressure Wash Filter (optional) 12 Left Side Broom 55 DustGuard™ Filter (optional) 13 DustGuard™ Spray Nozzles (optional) 56 DustGuard™ Shut-Off Valve (optional) 14 Headlights A - 8 CS7010 - 56091206 4/2017... - Page 9 50 Engine Oil Dipstick (Engine models) 35 Right Side Door 53 Steering Wheel Tilt Adjust Lever 36 Broom Access Door 57 Rear Squeegee Guard (optional) 37 Drive (Foot) Pedal, Directional/Speed 38 Brake Pedal/Parking Brake 4/2017 56091206 - CS7010 A - 9...
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Page 10: Control Panel
Extended Scrub Switch (optional) HH Hopper Raise Switch Burst of Power Switch (EcoFlex™ only) Hopper Lower Switch Scrub Pressure Increase JJ Hopper Door Open Switch One-Touch™ Scrub Switch KK Hopper Door Close Switch A - 10 CS7010 - 56091206 4/2017... - Page 11 SECOND = Maximum Concentration Detergent Mode NONE = Off Solution Flow Indicator C10 Solution Flow Rate Bar Graph FIRST = Low SECOND = Medium THIRD = High FOURTH = Extreme NONE = Off 4/2017 56091206 - CS7010 A - 11...
- Page 12 C25 Clogged Hopper Filter C35 Main Broom Adjustment Indicator C26 Check Engine Indicator C36 Side Broom Adjustment Indicator C27 Oil Pressure Indicator C37 Battery Interlock Open Indicator C28 Engine Over-Temperature Indicator C38 Engine Fault Indicator A - 12 CS7010 - 56091206 4/2017...
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Page 13: Information Menu Display
Navigation Arrows shown (J) identify which buttons to press to move through the menu. For example, press (K) to move up, press (L) to move down, press (N) to move left and press (O) to move right. When fi nished, press the information switch (F) to exit the menu. 4/2017 56091206 - CS7010 A - 13... - Page 14 Detail View – shows selected fault codes, quantity, description and Latest time stamp The System menu displays current system information System Firmware Displays current fi rmware revision number Serial Num Displays serial number of the control board from factory * See Fault Code Display A - 14 CS7010 - 56091206 4/2017...
- Page 15 Backup Alarm Rev = machine in reverse Rev/Fwd = machine is moving Rev/Fwd/Hop = machine is moving or hopper is up Menu display language: English* Italiano Language Deutsch Portuguese Francais Espanyol *Default setting 4/2017 56091206 - CS7010 A - 15...
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Page 16: Preparing The Machine For Use
Arrange long runs with a minimum of stopping or starting. ► Allow 6 inches (15 cm) of broom path overlap to ensure complete coverage. ► Avoid making sharp turns, bumping into posts or scraping the side of the machine. ► A - 16 CS7010 - 56091206 4/2017... -
Page 17: Engine Oil -Petrol, Lpg
Engine Coolant Reservoir (22). If the level is low add automotive type anti-freeze appropriately diluted for the environment. Clean the radiator exterior by washing with low-pressure water or using compressed air every 30 hours. 4/2017 56091206 - CS7010 A - 17... -
Page 18: Engine Air Filter
Fill the tank with unleaded (AKI) 87 octane regular petrol that is the average of the RON + MON indicated on pumps as (R+M)/2. Note: Reference the separately supplied engine manufacture’s maintenance and operator manuals for more detailed engine specifi cation and service data. A - 18 CS7010 - 56091206 4/2017... -
Page 19: Battery Installation
IMPORTANT! Follow instructions packed with the battery and charger before charging the battery. Read the instructions for Charging the Battery in the Maintenance section of this manual. FIGURE 5 4/2017 56091206 - CS7010 A - 19... -
Page 20: Main Broom
See Figure 7. To mount the brushes (or pad holders) align the lugs on the brush with the holes on the mounting plate and turn to lock in place according to rotation directions shown. Up Position FIGURE 6 Down Position FIGURE 7 Outside arrows represent brush installation rotation direction. Inside arrows represent brush motor rotation while scrubbing. A - 20 CS7010 - 56091206 4/2017... -
Page 21: Filling The Solution Tank
See Figure 9. The solution tank has a level sensor with four measurement points. The Solution Level Indicator (C4) displays the level (1 – 4) of the solution in the tank. Once the tank is empty the Solution Empty Indicator (C17) will fl ash on the display. FIGURE 9 4/2017 56091206 - CS7010 A - 21... -
Page 22: Operating The Machine
OPERATING THE MACHINE The CS7010 is a rider-type automatic fl oor sweeping and scrubbing machine. It is designed to sweep up debris, lay down cleaning solution, scrub the fl oor, and vacuum dry all in one pass. The sweeping and scrubbing operations can also be performed separately. -
Page 23: Detergent System Preparation And Use (Ecoflex™ Only
Once the desired ratio is displayed on the screen, stop and it will save the setting after 3 seconds. Once set, the detergent fl ow rate automatically increases and decreases with the solution fl ow rate, but the detergent ratio remains the same. 4/2017 56091206 - CS7010 A - 23... - Page 24 FIGURE 10 Minimum Concentration Detergent Mode Plain Water Cleaning Mode / Detergent Off Maximum Concentration Detergent Mode Burst of Power Cleaning Mode Purge Press and hold (U) & (X) for 2 seconds to purge. A - 24 CS7010 - 56091206 4/2017...
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Page 25: Sweeping
Handle (21) until the Hopper Safety Bar (23) disengages, then press the Hopper Lower Switch (II) to lower the hopper. NOTE: The brooms will not turn on if the hopper is not completely down. 4/2017 56091206 - CS7010 A - 25... - Page 26 A - ENGLISH INSTRUCTIONS FOR USE EMPTYING THE HOPPER (CONTINUED) FIGURE 11 A - 26 CS7010 - 56091206 4/2017...
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Page 27: Scrubbing
fl ow and the scrub deck will raise up. The squeegee will raise up after a brief delay and the vacuum will stop after an additional delay (this is to allow any remaining water to be picked up without turning the vacuum back on). 4/2017 56091206 - CS7010 A - 27... - Page 28 fl ow will stop and the scrub deck will raise up. The squeegee will raise up after a brief delay and the vacuum will stop after an additional delay. Transport the machine to a service area and recharge the batteries according to the instructions in the Battery section of this manual. FIGURE 12 A - 28 CS7010 - 56091206 4/2017...
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Page 29: After Use
MAX line with the hopper raised. Add 10W30 motor oil until the oil is at the MIN level line. Change the oil if major contamination from a mechanical failure occurs. 4/2017 56091206 - CS7010 A - 29... -
Page 30: Maintenance Schedule
Check side broom motor carbon brushes Check scrub brush motor carbon brushes *Perform engine maintenance *See the Service Manual for detailed maintenance information of systems listed (Engine, Sweeping, Hopper, Steering, Dust Control, Recovery, Scrub, Solution, Wheel and Squeegee). A - 30 CS7010 - 56091206 4/2017... -
Page 31: Lubricating The Machine
Once a month, apply light machine oil to lubricate the (DF): • Squeegee tool end wheels • Engine Cover Latch (Engine models only) • Recovery Tank Latch • Brake Pedal (parking brake) linkage FIGURE 14 4/2017 56091206 - CS7010 A - 31... -
Page 32: Charging The Battery (Battery Models
Tighten the vent caps. If there is acid on the battery, wash the tops of the battery with a solution of baking soda and water (2 tablespoons of baking soda to 1 quart of water). FIGURE 15 A - 32 CS7010 - 56091206 4/2017... -
Page 33: Charging The Battery Pack (Hybrid Models
Follow the instructions on the battery charger; use an appropriate charger for gel batteries. CAUTION! Use only Nilfi sk approved 36 V gel battery charger. Never leave the machine in a low-voltage cutout state overnight without charging the battery pack. FIGURE 16 4/2017 56091206 - CS7010 A - 33... -
Page 34: Main Broom Maintenance
Close and latch the Main Broom Access Door (36). 10. If you are replacing a used broom with a new broom go to the Main Broom Maintenance section to readjust the broom height. FIGURE 17 A - 34 CS7010 - 56091206 4/2017... - Page 35 The width of the polished strip should be the same at both ends of the broom. If the strip is tapered, move the machine to a different area and repeat steps 1-5. If the polished strip is still tapered, contact your Advance Dealer for service. FIGURE 18A 4/2017 56091206 - CS7010 A - 35...
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Page 36: Side Broom Maintenance
NOTE: The right side Thumb-Nut has right handed threads and the left side thumb-nut has left handed threads. Install the new broom and plastic disc by aligning the three alignment pins and pushing on. Re-install the Thumb-Nut and tighten. FIGURE 19 A - 36 CS7010 - 56091206 4/2017... -
Page 37: Squeegee Maintenance
(raise or lower) so that the rear squeegee blade touches the fl oor evenly across its entire width and is bent over slightly as shown in the squeegee cross section. When the adjustment is completed, return the handle to its yoke. 4/2017 56091206 - CS7010 A - 37... -
Page 38: Hopper Dust Control Filter
fi lter. If the gasket on the fi lter is torn or missing, it must be replaced. NOTE: Be sure to reinstall so that the air fl ow decal is pointing up as shown. A - 38 CS7010 - 56091206 4/2017... -
Page 39: Side Skirt Maintenance
The trailing deck blades have 2 working edges. Flip the blade so a clean, undamaged edge faces toward the center of the machine. Replace the blades as a set if both working edges are nicked, torn or worn excessively. Follow the steps in reverse to install the trailing deck blade. FIGURE 22 4/2017 56091206 - CS7010 A - 39... -
Page 40: Troubleshooting
Shorted wires Adjust broom Empty hopper 25 Amp Replace or rotate broom For Steering Controller Replace skirts See service manual NOTE: The 12 V Accessory Fuse is located behind the Circuit Breaker panel. A - 40 CS7010 - 56091206 4/2017... -
Page 41: General Troubleshooting
Activate fl ow via control panel solution switch / Inadequate solution fl ow Solution turned OFF verify shutoff valve is in open position or no solution Solution solenoid valve plugged or Clean or replace valve (see service manual) defective 4/2017 56091206 - CS7010 A - 41... - Page 42 Check the hopper Remove debris and clean edges or dirt Dump door jammed by debris Hopper dump door will not open chamber Hopper is not completely down Lower hopper completely Scrub system will not run A - 42 CS7010 - 56091206 4/2017...
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Page 43: Fault Code Display
U13 Sol Level Sensor 1-560 EEPROM Confi guration 1-112 LT6 RF Turn Short 1-561 EEPROM Options 1-113 LT5 LF Turn Short 1-562 EEPROM System Values 1-563 EEPROM Fault Log 1-564 EEPROM Usage Log 4/2017 56091206 - CS7010 A - 43... - Page 44 M7 Dump Door Current Sensor 2-053 M3 Side Brooms Mosfet Short 2-101 M8 Shaker Current Sensor 2-054 M4 Vac 1 Mosfet Short 2-102 Thermal Sensor 2-055 M5 Vac 2 Mosfet Short 2-103 K2 Coil Short A - 44 CS7010 - 56091206 4/2017...
- Page 45 M11 Hopper Mosfet Short 3-101 M18 SB Act Current Sensor 3-053 M13 Ctr Brush Mosfet Short 3-102 Thermal Sensor 3-054 M14 Lt Brush Mosfet Short 3-103 K2 Coil Short 3-055 M15 Rt Brush Mosfet Short 4/2017 56091206 - CS7010 A - 45...
- Page 46 5-128 CPU Fault 4-130 Ctrl Temp Sensor 5-129 CPU EEPROM 4-131 Motor Temp Sensor 5-130 Ctrl Temp Sensor 4-214 K4 Contact Open 5-131 Motor Temp Sensor 4-224 Throttle Signal 4-227 Drive Enable Open A - 46 CS7010 - 56091206 4/2017...
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Page 47: Fault Code History
Fault History Faults System Back Select i Exit Select FIGURE 23D Fault History (1/9) 1) 4-001 (1x) 0029.1 A4 Drive Ctr1 Timeout 2) 2-025 (2x) 3-001 0029.1 M5 Vac 2 Open Back Select 4/2017 56091206 - CS7010 A - 47... -
Page 48: Accessories / Options
High Pressure Pump Kit - LPG Tank-LPG Plugged Filter Switch Kit Light Kit Hopper Temperature Sensor Kit For further information about the above-mentioned OHG Beacon Kit accessories, contact an authorized Retailer. Overhead Guard Canopy Kit Warning Beacon Kit A - 48 CS7010 - 56091206 4/2017... -
Page 49: Technical Specifi Cations
Three scrub pressure settings up to 400 lb (182 kg) of down force at maximum setting Recover/Solution Tank Capacity 75 gal (285 L) each Recovery Vaccum Dual vac fan motors capable of 48 in (122 cm) waterlift 4/2017 56091206 - CS7010 A - 49... - Page 50 3,313 lb (1,506 kg) 4,366 lb (1,985 kg) Sound Level (IEC60335-2-72) 82 dB A 81 dB A 72 dB A Water Ingression All electric drive motors and actuators rated IP55 for water washdown A - 50 CS7010 - 56091206 4/2017...
- Page 51 107.9 psi / 0.743 N/mm 125.1 psi / 0.863 N/mm 147.9 psi / 1.019 N/ Maximum Wheel Floor Loading (rear center) 146 psi / 1.007 N/mm 136.5 psi / 0.941 N/mm 147.9 psi / 1.019 N/mm 4/2017 56091206 - CS7010 A - 51...
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Page 52: Material Composition And Recyclability
• FUEL CELL MODULE SHOULD NOT GET WET! Cleaning of the CS7010 should be done in accordance with instructions in the machine operating manual with the following important note: The fuel cell module should not be subjected to water or solution spray or indirect contact. - Page 56 9435 Winnetka Ave North Minneapolis, MN 55445 www.advance-us.com Phone: 800-989-2235 Fax: 800-989-6566 ©2017 Nilfi sk, Inc.
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