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Summary of Contents for Beko DRYPOINT M DEC 1-30
- Page 1 EN - English Installation and operating manual Drying system DRYPOINT ® eco control DEC 1-30 DEC 2-40 DEC 3-60 DEC 4-80 DEC 5-115 DEC 6-135 DEC 7-165 DEC 8-250 DEC 9-330...
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Page 2: Table Of Contents
Installation and operating manual Contents 1. Safety information ............................4 1.1. Pictograms and symbols .......................... 4 1.1.1. In this documentation ................................4 1.1.2. On the device ..................................4 1.2. Signal words according to ISO 3864 and ANSI Z.535 ................5 1.3. Safety instructions ..........................5 1.4. - Page 3 Installation and operating manual 7. Maintenance and servicing..........................27 7.1. Maintenance schedule .......................... 27 7.1.1. Function and visual inspections ............................ 27 7.1.2. Maintaining the filter element ............................28 7.1.3. Exchanging the control unit ............................29 7.1.4. Replacing the float drain-off conduit ........................... 29 7.1.5. Measuring the permeation rate ............................ 30 7.1.6.
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Page 4: Safety Information
Installation and operating manual 1. Safety information 1.1. Pictograms and symbols 1.1.1. In this documentation General instructions Observe installation and operating instructions General hazard symbol (danger, warning, caution) General hazard symbol (danger, warning, caution) for mains voltage and mains voltage energised plant and system parts 1.1.2. -
Page 5: Signal Words According To Iso 3864 And Ansi Z.535
Installation and operating manual 1.2. Signal words according to ISO 3864 and ANSI Z.535 Imminent danger DANGER! Consequences of non-compliance: serious personal injury or death Potential danger WARNING! Consequences of non-compliance: possible serious personal injury or death Imminent danger CAUTION! Consequences of non-compliance: possible personal injury or damage to property Additional notes, tips and hints NOTICE Consequences of non-compliance: Disadvantages in operation and maintenance. No hazards for people. 1.3. Safety instructions DANGER! Escaping compressed gas Risk of serious personal injury or death caused by suddenly released compressed gas, condensate on ... -
Page 6: Transport And Storage
Despite our utmost care and attention it is not possible to rule out transport damage. Please therefore remove all packaging material immediately after receipt and inspect the product for any possible transport damage. Any damages must be immediately notified to the transport company and BEKO TECHNOLOGIES GMBH or one of their agents. CAUTION! Damage caused during transport or storage Incorrect transport, storage or the use of unsuitable lifting equipment can cause damage to the device. -
Page 7: Intended Use
Installation and operating manual 1.5. Intended use The DRYPOINT M eco control drying system with integrated nanofilter and pressure dew point control is designed for the ® removal of aerosols and particles from compressed air and subsequent targeted drying of the air according to the individual settings from the utiliser. Operate the DRYPOINT M eco control only for the intended purpose and within the limit range specified in the technical ® data. Do not operate the unit with any media (fluids, gas/vapour mixtures) other than those listed above. Any other use of the device, which exceeds the intended use, is hereby deemed to be improper and can cause a hazard for the safety of people and the environment. -
Page 8: Product Information
Power supply: 95 ... 240 VAC ± 10 % 50-60 Hz, max. 20 VA(W) 100 ... 125 VDC ± 10 % Protection-Class: IP 54 PED2014/68/EU/Category - Fluidgroup 2 BEKO TECHNOLOGIES Made in Germany www.beko-technologies.com Designation Description Model: Model designation Material No.: Material number Serial No.:... -
Page 9: Rating Plate For Control Unit
Power supply: 95 ... 240 VAC ± 10 %, 50-60 Hz 100 ... 125 VDC ± 10 % / max. 20 VA(W) Protection-Class: IP 54 PED2014/68/EU/ Cat. - /Fluidgroup 2 BEKO TECHNOLOGIES Made in Germany www.beko-technologies.com Designation Description Model: Model designation Material No.:... -
Page 10: Product Overview And Description
M eco control is a drying system that guarantees a constant degree of drying even under fluctuating ® operating conditions. The sensor system integrated into the control unit (2) reacts to fluctuating operating pressure, inlet pressure dew point as well as differential requirements for compressed air quantities. The display and control elements are integrated into the control panel (1). The operating modes as well as specified degree of drying are displayed here. An adjustment to the operating mode or degree of drying is possible at all times with ongoing operation. User interface DRYPOINT ® eco control Control unit/housing head Label: DRYPOINT M eco control ® Label: BEKO quality Labels: eco label Purge air outlet Nanofilter element O-rings (housing) Housing extension NEXT ELEMENT CHANGE 20.. 20.. 20.. Label: Next element change Housing base Float drain off conduit Rating plate for the control unit... -
Page 11: Principle Function Methods
Installation and operating manual 2.3.1. Principle function methods Damp compressed air (2) enters the unit through the housing head (1) and flows downwards through the core pipe of the membrane element (5). A nanofilter (6) is fitted in the core pipe outlet which then frees the compressed air of residual aerosols and particles. Separated condensate flows out of the base and is routed through the float drain-off conduit (7). The flow direction is reversed in the nanofilter element area and the damp compressed air flows through the membranes of the internal membrane element. A part of the compressed air flow (9) is diverted downstream of the membrane element and passed by the sensor continuously in the purge air control. -
Page 12: Operating Mode
Installation and operating manual The control software decides in defined cycles on the basis of the measurement results whether, and for how long, the complete purge air volume must be supplied in order to achieve and stabilise the required degree of drying. This process will be implemented via a targeted cycling of a solenoid valve. The duration for both subsequent described process steps therefore varies in every cycle to retain the degree of drying within the specified tolerance range. ... -
Page 13: Control And Display Elements
Installation and operating manual 2.4. Control and display elements The operation of the DRYPOINT M eco control is executed via the user interface on the top of the housing. The current ® operating status will be represented by LED indicators. Power LED (green) Indicator for the operating mode and voltage power supply Warning LED (red) Indicator for alarms, errors and malfunctions in... -
Page 14: Ma Interface
Installation and operating manual 2.5. 4 ... 20 mA interface The drying system is equipped with a 4 ... 20 mA interface via which the currently measured pressure dew point can be issued (irrespective of operating mode). 4 mA ≙ -48 °C 20 mA ≙... -
Page 15: Dimensions
Installation and operating manual 2.7. Dimensions 2xPG 5...10 1xPG 5...10 Dimensions 1-30 2-40 3-60 4-80 5-115 6-135 7-165 8-250 9-330 1035 1185 A (mm) B (mm) approx. 195 approx. 195 approx. 215 approx. 215 approx. 215 approx. 215 approx.300 approx.300 approx.300 C (mm) D / diameter D1 (mm) -
Page 16: Technical Data
Installation and operating manual 2.8. Technical data Technical data DEC 1-30 DEC 2-40 DEC 3-60 DEC 4-80 DEC 5-115 DEC 6-135 DEC 7-165 DEC 8-250 DEC 9-330 Size of DRYPOINT M plus 10-41 10-47 20-48 20-53 20-60 20-67 40-61 40-75 40-90 ®... - Page 17 Installation and operating manual PDP inlet Volume flow inlet in ll/minute at 10 bar +35 °C +20 °C +5 °C DEC 1-30 DEC 2-40 DEC 3-60 DEC 4-80 5-115 6-135 7-165 8-250 9-330 +10°C 1256 1674 2318 2721 3220 4911 6521 +5°C -5°C...
- Page 18 Installation and operating manual PDP inlet Volume flow inlet in ll/minute at 7 bar +35 °C +20 °C +5 °C DEC 1-30 DEC 2-40 DEC 3-60 DEC 4-80 5-115 6-135 7-165 8-250 9-330 +10°C 1040 1440 1690 2000 3050 4050 +5°C -5°C 1140...
- Page 19 Installation and operating manual PDP inlet Volume flow inlet in ll/minute at 4 bar +35 °C +20 °C +5 °C DEC 1-30 DEC 2-40 DEC 3-60 DEC 4-80 5-115 6-135 7-165 8-250 9-330 +10°C 1190 1580 +5°C -5°C 1240 +10°C 0°C -10°C +5°C...
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Page 20: Assembly
Installation and operating manual 3. Assembly 3.1. Prerequisites A prerequisite for a good drying result is an efficient preliminary filtration. Only when the subsequent recommended preliminary filtration is retained is it possible to achieve trouble-free drying results. The required preliminary filtration can be obtained from the following overview: Equipment Equipment Central dryer W = Wasserabscheider / Water separator F = Feinfilter für die Verwendung mit ölfreien Kompressoren / Fine filter for the application with oilfree compressors S = Feinstfilter für die Verwendung mit ölgeschmierten Kompressoren / Super fine filter for the application with oil lubricated compressors DRYPOINT M eco control ®... -
Page 21: Assembly Steps
Installation and operating manual 3.2. Assembly steps The assembly of the DRYPOINT M eco control drying systems must be executed depending on the flow direction of the ® compressed air. The purge air outlet (2) points from left → right to the front for orienting. • It is recommended that a bypass pipe (1) is installed for maintenance and service works. Take into account hereby that 30 cm space is required for the operation of the control unit. -
Page 22: Electrical Installation
Installation and operating manual 4. Electrical installation 4.1. Warning note Mains voltage DANGER! Risk of serious injury or death when coming into contact with electricity energised, uninsulated parts. • Comply with all applicable regulations (e.g. VDE 0100 / IEC 60364) for electrical installation works. • Electrical works may only be executed by authorised specialist technical personnel •... -
Page 23: Opening The Control Unit
Installation and operating manual 4.3. Opening the control unit For the electrical connection of the 4 ... 20 mA interfaces and/or the alarm contact, the housing of the control unit must be opened. Loosen the 4 housing screws, using a 2 mm Allen key to perform this task. The cable insertion will be executed via the provided armoured conduit fitting (1) or (2). 2 mm (0,08“) The cover of the control unit can be subsequently lifted off. Hereby ensure that the ribbon cable (3) will not be crushed or torn off. X4.5 X4.4 X4.5 X4.3... -
Page 24: Connection Of Voltage Power Cable To Power Supply Board
Installation and operating manual 4.4. Connection of voltage power cable to power supply board The voltage power supply connection has been provided at the factory and is therefore no longer required. The terminal assignment is as follows: X1.1 = N / - X1.2 = L / + 4.5. -
Page 25: Operation
Installation and operating manual 6. Operation 6.1. Indicators in operation This following represents both operating modes with their LED indicators. Red LEDs indicators mean that there is a malfunction in operation or a possible error. For additional information, refer to “Remedying errors, faults and troubleshooting” on Page 32. Power and value LEDs Power and value LEDs illuminate: illuminate: Power Power ∆ ∆ Constant Mode →... -
Page 26: Solenoid Valve Test Function
Installation and operating manual 6.2. Solenoid valve test function Pressing the >>Test<< button will control the solenoid valve and switches on 3 cycles for a length of 2 seconds. The red warning LED flashes in cycle with the solenoid valve. Solenoid valve lapsed → red LED off → complete purge air exits Solenoid valve closed down → red LED on → only measuring gas exits Press >>Test<<... -
Page 27: Service Mode
Installation and operating manual 6.3.3. Service mode This function can be utilised to acquire an inspection for the permeation rate on the membrane dryer during preventive service without having to dismantle the device. This inspection can determine whether this should be exchanged when necessary. -
Page 28: Maintaining The Filter Element
Installation and operating manual 7.1.2. Maintaining the filter element The filter elements must be exchanged 1 time per year. Hereby proceed as follows: 1. Close the shut-off valves (1) and open the shut-off valve (2) of the bypass. 2. Hold the top part of the housing, unscrew the housing extension (3) and remove it (4). 3. Remove the spent filter element (5) and dispose of it safely. 4. Insert the new filter element (6). 5. Position the housing extension (7) and screw it on (8). 6. Open the shut-off valves (9) and close the shut-off valve (10) of the bypass. 7. Apply the new nanofilter service label (11). Risk of damage to the environment! CAUTION! Spent filter elements might contain substances that are harmful to the environment. Therefore dispose of spent filter elements according to the applicable statutory regulations. For additional information refer to 6. "Dismantling and disposal", on Page 32. DRYPOINT M eco control ®... -
Page 29: Exchanging The Control Unit
Installation and operating manual 7.1.3. Exchanging the control unit If your control unit is not working properly, then please contact BEKO TECHNOLOGIES GmbH or one of their agents. Always have the serial number printed on the rating plate to hand. If an exchange of the control unit is deemed to be necessary after evaluating the situation, then you will receive the installation instructions with the new control unit. -
Page 30: Measuring The Permeation Rate
Installation and operating manual 7.1.5. Measuring the permeation rate NOTICE The device is subject to operating pressure and energised The device is subject to operating pressure and energised during the execution of maintenance works • Only the following described activities The following prerequisites must be created for measuring the permeation rate – as a status evaluation for the membrane itself •... -
Page 31: Cleaning
Installation and operating manual 7.1.6. Cleaning Cleaning the DRYPOINT M eco control will be executed with a vapour-damp (not wet) cotton cloth or disposable tissue as ® well as mild, commercially available conventional cleaning agent / soap. Spray a little cleaning agent onto the unused, clean cotton cloth or disposable tissue and wipe it completely onto the component to clean it. Subsequently dry the device with a clean cloth or let it dry at room temperature. Local hygiene ... -
Page 32: Remedying Errors, Faults And Troubleshooting
Installation and operating manual 9. Remedying errors, faults and troubleshooting 9.1. Behaviour in the event of malfunctions/errors, faults Errors and faults in the functions or damages should be compared with the possible following listed cause of errors in the FAQ section. If necessary, contact the manufacturer for advice. 9.1.1. -
Page 33: Deviating Degree Of Drying
Installation and operating manual 9.1.3. Deviating degree of drying If a deviation from the set point pressure dew point is identified during operation, then this will be indicated. The permissible deviations can be found in the following tables. Specifications Power ∆ Test Set point value = 35 K / -5 °C °C ressure (example) oint ∆ 35 45 55 Value -5 -15 -26 °C... -
Page 34: Faq
Installation and operating manual 9.2. FAQ Poor degree of drying Temporary overload Improve the operating conditions e.g. increased operating pressure, prevent sudden load changes Incorrect dimensioning Implement larger dryer Aerosol ingress Inspect filter element function and, where applicable, exchange it or introduce an additional preliminary filter; inspect condensate drain-off function and replace it if necessary Purge are flow blocked internally Contact manufacturer: if necessary, return ... - Page 35 Installation and operating manual Error or fault pattern Possible causes Remedying error or fault Both buttons not pressed simultaneously See chapter ... "Operation": Correct button operation, testing with solenoid valve Settings cannot be changed Button not held long enough See chapter ... "Operation": Press the buttons for approx. 0.2 seconds Button physically damaged Contact manufacturer: if necessary, return unit for repair or replace control unit Incorrect supply voltage Check the supply voltage to ensure that it corresponds to that specified on the type ...
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Page 36: Decommissioning
Installation and operating manual 10. Decommissioning To decommission the drying system, disconnect it from the mains power supply and close the shut-off valves. If only the mains power supply is interrupted, then the drying system will continue to operate in fail-safe mode. This will therefore mean that the entire purge air volume will be continuously consumed. 11. -
Page 37: Declaration Of Conformity
Installation and operating manual 12. Declaration of Conformity DRYPOINT M eco control ®... - Page 38 Italia / Italy 日本 / Japan Polska / Poland BEKO TECHNOLOGIES S.r.l BEKO TECHNOLOGIES K.K BEKO TECHNOLOGIES Sp. z o.o. Via Peano 86/88 KEIHIN THINK Building 8 Floor Ul. Pańska 73 I - 10040 Leinì (TO) 1-1 Minamiwatarida-machi PL - 00-834 Warszawa...
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