Zephyr AK7036BS Use, Care And Installation Manual

Tempest i series under-cabinet range hood

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www.zephyronline.com
Tempest I
AK7000BS
AK7036BS
AK7042BS
Model number:
Serial Number:
Date of Purchase:
Sales Dealer:
APR14.0301 © 2014 Zephyr Corporation
READ AND SAVE THESE INSTRUCTIONS

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  • Page 1 Tempest I AK7000BS AK7036BS AK7042BS Model number: Serial Number: Date of Purchase: Sales Dealer: APR14.0301 © 2014 Zephyr Corporation READ AND SAVE THESE INSTRUCTIONS...
  • Page 2 MODELS: AK7000BS, AK7036BS, AK7042BS PARTS SUPPLIED 1 - Hood 3 - AK7036BS and AK7042BS pre-installed pre-installed for single blower horizontal ducting 1 - 8” round starting collar for single blower horizontal ducting 1 - Hardware package HARDWARE PACKAGE CONTENTS Light Bulb Removal M6 x 2”...
  • Page 3 Equivalent number Equivalent number Duct pieces Duct pieces length x used T otal length x used T otal 3-1/ 4” x 10” 1 Ft. 6” Round 30 Ft. Rect., wall cap straight with damper 6” Round, 1 Ft. 6” Round, 30 Ft.
  • Page 4 www.zephyronline.com Minimum mount height between range top to hood bottom should be no less than 26”. Maximum mount height should be no higher than 36”. It is important to install the hood at the proper mounting height. Hoods mounted too low could hoods mounted too high will be hard to reach and i n .
  • Page 5 WARNING FIRE HAZARD NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages. All exhaust must be ducted to the outside. Use metal ductwork only. Some Ducting Options Ductless Recirculating Side wall cap w/ gravity damper Roof Pitch w/ Flashing &...
  • Page 6 www.zephyronline.com *9 1/2” **14 3/16” 4 9/16” 1 5/8” 12” 6” *8 1/8” 2” 8 9/16” 37˚ **15 5/16” **10 3/8” 11” 3” 1” *7 7/8” 22 1/2” **9 15/16” R 9/16” side 29 7/8” (30”) 35 7/8” (36”) 41 7/8” (42”) * Single Blower Dimension ** Dual Blower Dimension 4 1/16”...
  • Page 7 ELECTRICAL WARNING how and background. For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use extension cord or adapter plug with this appliance. Follow national electrical codes or prevailing local codes and ordinances. Electrical Supply: This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse.
  • Page 8 www.zephyronline.com For dual blower installation instructions please refer to page 13. If recirculating range hood refer to the manual included with ZRC-07xxxB recirculating kit or on our 5. Duct opening website prior to installing hood. Recirculating kit cutout compatible with 650cfm single internal blower only. For Mounting Under a Kitchen Cabinet duct/silver tape...
  • Page 9 This range hood is equipped standard with a 8” round vertical duct option. To convert from 8” round vertical to 8” round horizontal ducting or 3-1/4” x 10” rectangular horizontal ducting please following the instructions below. NOTE: Horizontal ducting is only available for the single internal blower. be reduced to 550 CFM.
  • Page 10 www.zephyronline.com 5. Place blower inside hood as shown. 6. Attach blower to hood body from the back of screws and reconnect blower plug. 8. From inside hood body, position top cover plate 7. Attach 8” round duct collar or 3 1/4”x10” to top of hood body.
  • Page 11 This range hood is equipped standard with a single blower vertical duct option. To convert from single blower vertical ducting to dual blower vertical ducting please following the instructions below. PBD-1200A dual blower kit compatible only with AK7036BS and AK7042BS models. 1. Disconnect blower plug.
  • Page 12 www.zephyronline.com 7. Dual Blower screw mount locations. 8. Connect blower wire extrension cable from PBD-1200A kit to new blower. Connect both blower plugs. M3.5 x 8 screws. NOTE: To secure the 10” transition adapter to top of hood a cut out of 14 1/2” width x 10 1/2” depth will need to be made in the cabinet bottom.
  • Page 13: Circuit Diagram

    MAX. USE ONLY TYPE MR16, GU10, 35 W. HALOGEN LIGHT BULBS. VOLTS MAX AMPS AK7000BS, AK7036BS Single Motor AK7042BS Dual Motor CIRCUIT DIAGRAM ACT 390 CFM - Fan Max. 355W @ 2.8A ACT 290 CFM - Fan Max. 255W @ 2.2A...
  • Page 14 Universal Make-Up Air Damper, 1200 CFM MUA010A To order parts, visit us online at http://store.zephyronline.com or call us at 1.888.880.8368 *Dual Internal Blower Kit only compatible with AK7036BS and AK7042BS **Recirculating kit only compatible with single internal blower, not dual internal blower.
  • Page 15 AK7000BS AK7036BS AK7042BS...
  • Page 16 Tempest I AK7000BS, AK7036BS, AK7042BS Ref # Part # Description Qty. 54050078 Collar, 8" Round w/Damper 11030016 Wires, Electrical 54200011 Box, Electrical 54190041 Plate, Single Blower 12120070 Blower 56200009 Plate, Control Board 12050028 Capacitor 11010064 Control Board 11000086 Switch Assembly...
  • Page 17 Tempest Recirculating Kit ZRC-7000 ZRC-7036 ZRC-7042 Model number: Serial Number: Date of Purchase: Sales Dealer: .0 01 © Zephyr Corporation READ AND SAVE THESE INSTRUCTIONS...
  • Page 18 LIST OF MATERIALS ............INSTALLATION Speci cations ............... Mounting the Diverter Box ........Mounting the Filters and Brackets ....... LIST OF PARTS AND ACCESSORIES ......
  • Page 19: Hardware Package Contents

    www.zephyronline.com MODELS: ZRC-7000 , ZRC-7036 , ZRC-7042 PARTS SUPPLIED 1 - Air diverter box - Charcoal filters ( for ZRC-7000B) - Charcoal filter brackets ( for ZRC-7000B) 1 - Hardware package HARDWARE PACKAGE CONTENTS M4 x 8” (8) 3/16 x 1/2” (4) Pre-installed PARTS NOT SUPPLIED - Ducting, conduit and all installation tools...
  • Page 20 16 " 16 " 4 " 4 " 16 " 8 " 2 " 16 " Front 16 " 16 " 16 " Side 12"...
  • Page 21 Mounting the air diverter box FOR USE WITH AK7000BS, AK7036BS, AK7042BS AK7500BS, and AK7536BS ONLY FOR USE WITH SINGLE INTERNAL BLOWER ONLY NOT COMPATIBLE WITH DUAL INTERNAL BLOWER 1. Position the air diverter box under cabinet. Mark the (4) key- holes for the 3/16”...
  • Page 22 clip Mounting the Bracket and Baffl e Filter 1. Insert the charcoal filter bracket into back side of baffle fi lter (side without handles). The (2) tabs on the bottom of the bracket should be inserted into the baffle filter first.
  • Page 23 www.zephyronline.com DESCRIPTION PART # Replacement Parts Charcoal Filter (each) Z0F-C002 To order parts, visit us online at http://store.zephyronline.com or call us at 1.888.880.8368...
  • Page 24 Universal Make-Up Air Damper MUA006A MUA008A MUA010A OCT13.0201 © Zephyr Corporation...
  • Page 25: To Reduce The Risk Of Fire, Electric Shock, Or Injury To Persons, Observe The Following

    This warranty supersedes all prior warranties. restrictive installation and/or certification requirements, the To qualify for warranty service, you must (a) notify ZEPHYR at the address or telephone aforementioned requirements prevail on those of this document number below, (b) give the model number and part identification and (c) describe the nature of any defect in the product or part.
  • Page 26: Plan The Installation

    MODELS MUA006A • MUA008A • MUA010A Page 3 PLAN THE INSTALLATION Planning the installation first requires selecting the most appropriate MINIMUM RETURN AIR TEMPERATURE REQUIREMENTS installation approach. The chart below offers suggestions for the most HVAC equipment manufacturers may have minimum requirements for effective installation approach by considering a few important factors.
  • Page 27: Typical Installations

    MODELS MUA006A • MUA008A • MUA010A Page 4 TYPICAL INSTALLATIONS Installations will vary according to the location in the home where the unit is installed and which model Damper is used. Use the following illustrations and notes as guidance for your own installation. Always comply with local code requirements and in any instance where a detail shown below conflicts with local code, the local code provision shall apply.
  • Page 28 MODELS MUA006A • MUA008A • MUA010A Page 5 INSTALL THE DAMPER INSTALLATION OF PRESSURE SWITCH AND PROBE TO CENTRAL SYSTEM SET SCREW RETURN AIR OR INTERIOR WALL REGISTER OUTSIDE AIR For the probe & pressure switch to work effectively the roof or wall cap must have a spring loaded damper.
  • Page 29 MODELS MUA006A • MUA008A • MUA010A Page 6 LOCATION OF PROBE AND PRESSURE SWITCH The probe must be mounted between the range hood damper The pressure switch should be mounted so it is accessible for and the wall cap, roof cap, in-line blower or external blower. any future service. The switch can mounted no more then 72”...
  • Page 30 MODELS MUA006A • MUA008A • MUA010A Page 7 MOUNTING POSITIONS OF PROBE & PRESSURE SWITCH DUCTWORK DUCTWORK FLOW PRESSURE PRESSURE SWITCH SWITCH PROBE TUBING (air flow arrow TUBING pointing in direction of air flow) PROBE DUCTWORK (air flow arrow HORIZONTAL pointing in direction FLOW...
  • Page 31: Wire The System

    Under certain extreme conditions there could be false tripping of the damper (opening when the range hood blower is off). If false tripping is encountered, place an in-line backdraft damper (available from your local hardware store or from Zephyr) between the probe and the roof or wall cap.
  • Page 32: Maintenance

    This standard is - One 10” damper for ventilation rated up to 1200 CFM available at www.ashrae.org. 7. Can I use the Zephyr Automatic Make-Up Air Damper with other However, Zephyr highly recommends that a qualified professional HVAC equipment in my home? contractor be consulted after installation to ensure there is no negative No. The Zephyr Automatic Make-Up Air Damper may only be used with...
  • Page 33 BACK DRAFT DAMPE round damper to prevent return-air from entering kitchen D I M E N S I O N S D U C T M O D E L S I Z E AK00029 6” 6” 6” 2- ” 2- ”...
  • Page 34 ROOF CAP EXHAUST, J-VENT Exhaust cap for round ducting, installs on roof D U C T D I M E N S I O N S M O D E L S I Z E 3” ” ” ” ” 12”...
  • Page 35 WALL CAP EXHAUST, ROUND Exhaust cap for round ducting, prevents return-air, installs on exterior wall D U C T D I M E N S I O N S M O D E L S I Z E ” 6” 7- ”...
  • Page 36 ZEPHYRONLINE.COM replaced by fresh outdoor air. Zephyr’s For use with any Zephyr hood operat- D A M P E R Make-Up Air Damper is designed to ing over 300 CFM.
  • Page 37 www.zephyronline.com Tempest I , II Stainless Steel Duct Cover AK0720 - 30” AK0726 - 36” AK0722 - 42” AK0728 - 48” AK0724 - 54” SEP16.0401...
  • Page 38 LIST OF MATERIALS ————————–— SPECIFICATIONS —–—————————— INSTALLATION ————————————— CLEANING AND CONTACT INFORMATION ———————–-...
  • Page 39 1 - Center Panel 2 - Side Panels 12 - Philips Head Metal Screws Note: If any parts are missing, please call 1-888-880-8368 for replacements.
  • Page 40 For use with Tempest I For use with Tempest II AK7000 AK7500 AK7036 AK7536 AK7042 AK7542 AK7548 AK7554 30”, 36”, 42”, 48”, 54”...
  • Page 41 1. Line up screw holes and attach the left and right side panels to the center panel with screws provided. 2. Place assembled duct cover on top of hood. Make sure the screw holes of the center panel are facing down and line up with the holes on top of hood. 3.
  • Page 42 Abrasive cleaners may scratch the surface and discolor the stainless steel. You may also polish the stainless steel by using stainless steel polish. Make sure when polishing to go along with the grain of the duct cover. Zephyr Ventilation 2277 Harbor Bay Parkway Alameda, CA 94502 888-880-8368...

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